Method for testing residual solvent in chemical fibers
By designing docking, limiting, and shaking components for the reaction chamber, the problem of uneven mixing of chemical fibers and methanol was solved, enabling more accurate detection of residual solvents.
Patent Information
- Application Number
- CN202510728807.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-30
- Publication Date
- 2026-01-27
- Estimated Expiration
- 2045-05-30
AI Technical Summary
In existing technologies, the chemical fibers and methanol are not mixed evenly, which affects the accuracy of residual solvent detection data.
A reaction chamber was designed to achieve thorough mixing of chemical fibers and methanol through the combined use of docking components, limiting components, and shaking components. The chamber includes structures such as trays, slides, pressure plates, slide rods, and support plates. A drive motor drives cams and pulleys to achieve uniform shaking of the reaction chamber.
This improved the uniformity of mixing chemical fibers and methanol, ensuring the accuracy and reliability of subsequent test data.
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Figure CN120577447B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of chemical fiber testing, in particular to a testing method for residual solvents in chemical fibers. BACKGROUND
[0002] Chemical fibers are fibers with textile properties prepared from natural high molecular compounds or artificially synthesized high molecular compounds as raw materials through processes such as preparation of spinning dope, spinning and post-treatment. The length, thickness, whiteness, luster and other properties of the fibers can be adjusted during production. They have advantages such as light resistance, wear resistance, easy washing and drying, non-mildew and non-insect damage.
[0003] Chemical fibers need to go through multiple processes during manufacturing, but the surface of the chemical fibers will be left with solvents during processing. If the chemical fibers are not sampled and tested in a timely manner, it will affect the subsequent chemical fiber products. The existing method for detecting residual solvents in chemical fibers is by gas chromatography-mass spectrometry, but during extraction, the chemical fibers and methanol are directly mixed and not uniform enough, which affects the detection data later. SUMMARY
[0004] The purpose of the present application is to provide a testing method for residual solvents in chemical fibers, which realizes the installation and disassembly of the reaction box through the docking assembly, uses the limiting assembly in cooperation with the docking assembly, and finally fully mixes and reacts the chemical fibers and methanol inside the reaction box through the shaking assembly, facilitating extraction and detection later.
[0005] To achieve the above purpose, the present application provides the following technical solution: a testing method for residual solvents in chemical fibers, comprising a reaction box, a cover plate is arranged at the top of the reaction box, a handle is fixedly connected to the side of the reaction box, side plates are fixedly connected to the front and rear sides of the reaction box, and a pair of rod bodies are fixedly connected to the side plates; further comprising a docking assembly, a limiting assembly and a shaking assembly, the docking assembly is arranged on the front and rear sides of the reaction box for fixing and using the reaction box, the limiting assembly is arranged on the docking assembly for cooperation, and the shaking assembly is arranged on the bottom plate for cooperation with the reaction box.
[0006] Preferably, the docking assembly comprises a supporting plate arranged on the rod body, a pair of first pin columns are fixedly connected to the surface of the supporting plate, a through slot is formed in the middle of the top surface of the supporting plate, a sliding seat is slidably connected to the inside of the through slot, the top end of the sliding seat is fixedly connected to a pressing plate, and one end of the pressing plate is attached to the bottom surface of the rod body.
[0007] Preferably, the bottom end of the sliding base is slidingly connected to the cross bar, both ends of the cross bar are fixedly connected to the first shaft seat, and the top end of the first shaft seat is fixedly connected to the bottom surface position of the supporting plate.
[0008] Preferably, the top surface position of the pressing plate is fixedly connected with the second shaft seat, the second shaft seat is fixedly connected with the butt joint rod, and one end of the butt joint rod is rotatably connected with the linkage plate.
[0009] Preferably, the limiting component comprises a hinged seat rotatably connected to the other end of the linkage plate, the hinged seat is fixedly connected to the sleeve block, the surface position of the sleeve block is fixedly connected with the clamping column, and one end of the clamping column is fixedly connected with the handle.
[0010] Preferably, the sleeve block is slidingly connected to the limiting rod, the bottom end of the limiting rod is fixedly connected with the sleeve ring, the first spring is sleeved on the limiting rod, both ends of the first spring are fixedly connected with the bottom surface of the sleeve block and the top surface of the sleeve ring, the top end of the limiting rod is fixedly connected with the top seat, and one end of the top seat is fixedly connected to the surface position of the supporting plate.
[0011] Preferably, the top surface position of the top seat is fixedly connected with the third shaft seat, the third shaft seat is fixedly connected with the top rod, one end of the top rod is rotatably connected with the clamping plate, a plurality of clamping grooves are formed in the clamping plate, and the clamping column is clamped in one of the clamping grooves.
[0012] Preferably, the shaking component comprises a supporting plate rotatably connected to the first pin column, the other end of the supporting plate is rotatably connected to the sliding rod, the bottom position of the sliding rod is provided with a bottom plate, the bottom plate is fixedly connected with a base, the base is provided with a sliding groove, both ends of the sliding rod are slidingly connected in the sliding groove, the middle position of the sliding rod is fixedly connected with a sleeve, the surface of the sleeve is fixedly connected with a butt joint plate, and the top end of the butt joint plate is fixedly connected with a sliding plate.
[0013] Preferably, both ends of the sliding plate are slidingly connected to the fixed rod, one end of the fixed rod is fixedly connected to the support, the bottom end of the support is fixedly connected to the base, the middle position of one side of the sliding plate is fixedly connected with a driven rod, one end of the driven rod is fixedly connected with a clamping ring, a second spring is sleeved on the driven rod, and both ends of the second spring are fixedly connected with one side of the clamping ring and one side of the support, respectively.
[0014] Preferably, the other side of the sliding plate is fixedly connected with a positioning plate, one end of the positioning plate is rotatably connected with a pulley, the pulley is attached to a cam, the cam is fixedly connected to the top end of a transmission rod, the transmission rod is rotatably connected to a frame, the bottom end of the transmission rod is fixedly connected with the output end of a driving motor, and the driving motor is fixedly installed at the middle position of the base.
[0015] In summary, the present application has the following beneficial effects:
[0016] When the reaction box as a whole needs to be shaken, the driving motor operates to rotate the transmission rod, the rotation of the transmission rod drives the cam to rotate, the pulley is attached to the edge of the cam by the elastic force of the second spring, the movement of the sliding plate is driven by the sleeve on the abutting plate, the sliding rod is moved, the sliding rod is attached to the inside of the sliding groove and slides, the stability of the movement of the sliding rod is increased, the movement of the sliding rod drives the first pin column to move up and down quickly, and the first pin column drives the first pin column to move up and down quickly, so that the reaction box is more uniform and mixed. BRIEF DESCRIPTION OF DRAWINGS
[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings needed to be used in the embodiments or prior art description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor.
[0018] Figure 1 is a schematic view of the three-dimensional structure of the reaction box;
[0019] Figure 2 is a schematic view of the three-dimensional structure of the reaction box;
[0020] Figure 3 is a schematic view of the three-dimensional structure of the handle;
[0021] Figure 4 is a schematic view of the three-dimensional structure of the reaction box;
[0022] Figure 5 is a schematic view of the three-dimensional structure of the reaction box;
[0023] Figure 6 is a schematic view of the three-dimensional structure of the reaction box;
[0024] Figure 7 is a schematic view of the three-dimensional structure of the reaction box;
[0025] Figure 8 is a schematic view of the three-dimensional structure of the reaction box; Figure 4 is a schematic view of the three-dimensional structure of the reaction box;
[0026] As shown in the figure: 1, reaction box; 101, cover plate; 102, handle; 103, side plate; 104, rod body; 2, supporting plate; 201, first pin column; 202, through slot; 203, sliding seat; 204, pressing plate; 205, cross rod; 206, first shaft seat; 207, second shaft seat; 208, butt joint rod; 209, linkage plate; 3, hinged seat; 301, sleeve block; 302, clamping column; 303, handle; 304, limiting rod; 305, sleeve ring; 306, first spring; 307, top seat; 308, third shaft seat; 309, top rod; 310, clamping plate; 311, clamping groove; 4, supporting plate; 401, sliding rod; 402, bottom plate; 403, base; 404, sliding groove; 405, sleeve; 406, butt joint plate; 407, sliding plate; 408, fixing rod; 409, support; 410, driven rod; 411, clasp; 412, second spring; 413, positioning plate; 414, pulley; 415, cam; 416, transmission rod; 417, frame; 418, drive motor. DETAILED DESCRIPTION
[0027] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by a person of ordinary skill in the art without creative work fall within the protection scope of the present application.
[0028] Embodiment: refer to Figure 1 Figure 8 The testing method for residual solvents in a chemical fiber shown in the figure includes a reaction box 1, the top of the reaction box 1 is provided with a cover plate 101, the side of the reaction box 1 is fixedly connected with a handle 102, the front and rear sides of the reaction box 1 are fixedly connected with side plates 103, and a pair of rod bodies 104 are fixedly connected to the side plates 103; further including a butt joint assembly, a limiting assembly and a shaking assembly, the butt joint assembly is arranged on the front and rear sides of the reaction box 1 for fixing and using the reaction box 1, the limiting assembly is arranged on the butt joint assembly for cooperation and use, and the shaking assembly is arranged on the bottom plate 402 for cooperating with the reaction box 1 for use.
[0029] Specifically, it needs to be explained here that the drive motor 418 is electrically connected with the control unit through wires, and the specific working principle between them is referred to by the prior art, which will not be described in detail here.
[0030] As an embodiment in the present embodiment, the docking assembly comprises a supporting plate 2 arranged on the rod body 104, a pair of first pin columns 201 are fixedly connected to the surface of the supporting plate 2, a through slot 202 is arranged in the middle of the top surface of the supporting plate 2, a sliding seat 203 is slidably connected inside the through slot 202, the top end of the sliding seat 203 is fixedly connected to a pressing plate 204, one end of the pressing plate 204 is attached to the bottom surface of the rod body 104, the bottom end of the sliding seat 203 is slidably connected to a cross rod 205, the two ends of the cross rod 205 are fixedly connected to a first shaft seat 206, the top end of the first shaft seat 206 is fixedly connected to the bottom surface of the supporting plate 2, a second shaft seat 207 is fixedly connected to the top surface of the pressing plate 204, a docking rod 208 is fixedly connected to the second shaft seat 207, and a linkage plate 209 is rotatably connected to one end of the docking rod 208.
[0031] Specifically, when it is necessary to install the reaction box 1, the side plates 103 are fixedly connected to the front and rear sides of the reaction box 1, and the rod body 104 is placed inside the supporting plate 2, then the sleeve block 301 on the limiting assembly is pulled upward, the movement of the sleeve block 301 drives the second shaft seat 207 on the docking rod 208 to move through the linkage plate 209, the second shaft seat 207 is fixedly connected to the pressing plate 204, the movement of the second shaft seat 207 drives the pressing plate 204 to move, the movement of the pressing plate 204 drives the sliding seat 203 to slide on the cross rod 205, which increases the stability of the movement of the pressing plate 204, and the movement of the pressing plate 204 facilitates the positioning of the position of the rod body 104, thereby facilitating the installation of the whole reaction box 1.
[0032] As an embodiment in the present embodiment, the limiting assembly comprises a hinged seat 3 rotatably connected to the other end of the linkage plate 209, the hinged seat 3 is fixedly connected to the sleeve block 301, a clamping column 302 is fixedly connected to the surface of the sleeve block 301, a handle 303 is fixedly connected to one end of the clamping column 302, the sleeve block 301 is slidably connected to a limiting rod 304, a sleeve ring 305 is fixedly connected to the bottom end of the limiting rod 304, a first spring 306 is sleeved on the limiting rod 304, the two ends of the first spring 306 are fixedly connected to the bottom surface of the sleeve block 301 and the top surface of the sleeve ring 305 respectively, a top seat 307 is fixedly connected to the surface of the supporting plate 2 at one end of the top seat 307, a third shaft seat 308 is fixedly connected to the top surface of the top seat 307, a top rod 309 is fixedly connected to the third shaft seat 308, a clamping plate 310 is rotatably connected to one end of the top rod 309, a plurality of clamping grooves 311 are arranged in the clamping plate 310, and the clamping column 302 is clamped in one of the clamping grooves 311.
[0033] Specifically, when it is necessary to move the sleeve block 301, the locking plate 310 is first rotated. The rotation of the locking plate 310 causes the locking post 302 to disengage from the inside of the slot 311. Then, the handle 303 is pulled. The pulling of the handle 303 causes the sleeve block 301 to slide on the limiting rod 304 through the locking post 302. When the sleeve block 301 moves to the appropriate position, the locking plate 310 is rotated again. The rotation of the locking plate 310 causes the locking post 302 to be locked inside the corresponding slot 311, thereby facilitating the limiting of the position of the sleeve block 301.
[0034] In one embodiment of this invention, the rocking assembly includes a support plate 4 rotatably connected to a first pin 201. The other end of the support plate 4 is rotatably connected to a slide rod 401. A base plate 402 is provided at the bottom of the slide rod 401. A base 403 is fixedly connected to the base plate 402. A groove 404 is provided on the base 403. Both ends of the slide rod 401 are slidably connected inside the groove 404. A sleeve 405 is fixedly connected to the middle of the slide rod 401. A mating plate 406 is fixedly connected to the surface of the sleeve 405. A sliding plate 407 is fixedly connected to the top of the mating plate 406. Both ends of the sliding plate 407 are slidably connected to a fixed rod 408. One end of the fixed rod 408 is fixedly connected to a bracket 409. The bottom end of the bracket 409 is fixedly connected to... On the base 403, a driven rod 410 is fixedly connected to the middle of one side of the slide plate 407. A retaining ring 411 is fixedly connected to one end of the driven rod 410. A second spring 412 is sleeved on the driven rod 410. The two ends of the second spring 412 are fixedly connected to one side of the retaining ring 411 and one side of the bracket 409, respectively. A positioning plate 413 is fixedly connected to the other side of the slide plate 407. A pulley 414 is rotatably connected to one end of the positioning plate 413. The pulley 414 is attached to the cam 415. The cam 415 is fixedly connected to the top of the transmission rod 416. The transmission rod 416 is rotatably connected to the frame 417. The bottom end of the transmission rod 416 is fixedly connected to the output end of the drive motor 418. The drive motor 418 is fixedly installed in the middle of the base 403.
[0035] Specifically, when it is necessary to shake the entire reaction chamber 1, the drive motor 418 operates to rotate the transmission rod 416. The rotation of the transmission rod 416 drives the cam 415 to rotate. The pulley 414 is attached to the edge of the cam 415 by the elastic force of the second spring 412. The rotation of the cam 415 causes the slide plate 407 to move. The movement of the slide plate 407 drives the slide rod 401 to move through the sleeve 405 on the docking plate 406. The slide rod 401 slides inside the slide groove 404, increasing the stability of the movement of the slide rod 401. The movement of the slide rod 401 pushes the support plate 2 on the first pin 201 to shake up and down rapidly through the support plate 4, thereby making the reaction inside the reaction chamber 1 more uniformly mixed.
[0036] The working principle of this invention is as follows: When it is necessary to install the reaction chamber 1, side plates 103 are fixedly connected to the front and rear sides of the reaction chamber 1, and rods 104 are fixedly connected to the side plates 103. The rods 104 are placed inside the support plate 2, and then the sleeve block 301 on the limiting component is pulled upward. The movement of the sleeve block 301 pushes the second shaft seat 207 on the docking rod 208 to move through the linkage plate 209. The second shaft seat 207 is fixedly connected to the pressure plate 204. The movement of the second shaft seat 207 causes the pressure plate 204 to move. The movement of the pressure plate 204 causes the slide block 203 to slide on the crossbar 205, increasing the stability of the movement of the pressure plate 204. The movement of the pressure plate 204 facilitates the limiting of the position of the rod 104, thereby facilitating the overall installation of the reaction chamber 1.
[0037] When it is necessary to move the sleeve block 301, firstly rotate the locking plate 310. The rotation of the locking plate 310 causes the locking post 302 to disengage from the inside of the slot 311. Then, pull the handle 303. The pulling of the handle 303 causes the sleeve block 301 to slide on the limiting rod 304 through the locking post 302. When the sleeve block 301 moves to the appropriate position, the locking plate 310 is rotated again. The rotation of the locking plate 310 causes the locking post 302 to be locked in the corresponding slot 311, thereby facilitating the limiting of the position of the sleeve block 301.
[0038] When it is necessary to shake the entire reaction chamber 1, the drive motor 418 operates to rotate the transmission rod 416. The rotation of the transmission rod 416 drives the cam 415 to rotate. The pulley 414 is attached to the edge of the cam 415 by the elastic force of the second spring 412. The rotation of the cam 415 causes the slide plate 407 to move. The movement of the slide plate 407 drives the slide rod 401 to move through the sleeve 405 on the docking plate 406. The slide rod 401 slides inside the slide groove 404, increasing the stability of the movement of the slide rod 401. The movement of the slide rod 401 pushes the support plate 2 on the first pin 201 to shake up and down rapidly through the support plate 4, thereby making the reaction inside the reaction chamber 1 more uniformly mixed.
[0039] Finally, it should be noted that the above are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A method for testing residual solvents in chemical fibers, characterized in that, include The reaction chamber (1) is provided with a cover plate (101) at the top position, a handle (102) is fixedly connected to the side position of the reaction chamber (1), and side plates (103) are fixedly connected to the front and rear sides of the reaction chamber (1). A pair of rods (104) are fixedly connected to the side plates (103). It also includes a docking component, a limiting component and a shaking component. The docking component is located on the front and rear sides of the reaction chamber (1) for fixing the reaction chamber (1). The limiting component is located on the docking component for use. The shaking component is located on the base plate (402) for use with the reaction chamber (1). The docking assembly includes a support plate (2) disposed on the rod body (104), a pair of first pins (201) are fixedly connected to the surface of the support plate (2), a through groove (202) is provided in the middle of the top surface of the support plate (2), a slide block (203) is slidably connected inside the through groove (202), the top end of the slide block (203) is fixedly connected to the pressure plate (204), and the bottom surface of one end of the pressure plate (204) is attached to the rod body (104); The rocking assembly includes a support plate (4) rotatably connected to a first pin (201), the other end of the support plate (4) being rotatably connected to a slide rod (401), a base plate (402) being provided at the bottom of the slide rod (401), a base (403) being fixedly connected to the base plate (402), a groove (404) being provided on the base (403), both ends of the slide rod (401) being slidably connected to the groove (404), a sleeve (405) being fixedly connected to the middle of the slide rod (401), a mating plate (406) being fixedly connected to the surface of the sleeve (405), a sliding plate (407) being fixedly connected to the top of the mating plate (406), both ends of the sliding plate (407) being slidably connected to a fixed rod (408), one end of the fixed rod (408) being fixedly connected to a bracket (409), and the bottom end of the bracket (409) being fixedly connected to the base (403). A driven rod (410) is fixedly connected to the middle of one side of the slide plate (407). A retaining ring (411) is fixedly connected to one end of the driven rod (410). A second spring (412) is sleeved on the driven rod (410). The two ends of the second spring (412) are fixedly connected to one side of the retaining ring (411) and one side of the bracket (409), respectively. A positioning plate (413) is fixedly connected to the other side of the slide plate (407). A pulley (414) is rotatably connected to one end of the positioning plate (413). The pulley (414) is attached to the cam (415). The cam (415) is fixedly connected to the top of the transmission rod (416). The transmission rod (416) is rotatably connected to the frame (417). The bottom end of the transmission rod (416) is fixedly connected to the output end of the drive motor (418). The drive motor (418) is fixedly installed in the middle of the base (403).
2. The method for testing residual solvents in chemical fibers according to claim 1, characterized in that: The bottom end of the slide block (203) is slidably connected to the crossbar (205), and the two ends of the crossbar (205) are fixedly connected to the first bearing (206). The top end of the first bearing (206) is fixedly connected to the bottom surface of the support plate (2).
3. The method for testing residual solvents in chemical fibers according to claim 2, characterized in that: The top surface of the pressure plate (204) is fixedly connected to a second bearing seat (207), and a connecting rod (208) is fixedly connected to the second bearing seat (207). One end of the connecting rod (208) is rotatably connected to a linkage plate (209).
4. The method for testing residual solvents in chemical fibers according to claim 3, characterized in that: The limiting component includes a hinge seat (3) rotatably connected to the other end of the linkage plate (209), the hinge seat (3) is fixedly connected to the sleeve block (301), a locking post (302) is fixedly connected to the surface of the sleeve block (301), and a handle (303) is fixedly connected to one end of the locking post (302).
5. The method for testing residual solvents in chemical fibers according to claim 4, characterized in that: The sleeve block (301) is slidably connected to the limiting rod (304). The bottom end of the limiting rod (304) is fixedly connected to a collar (305). A first spring (306) is sleeved on the limiting rod (304). The two ends of the first spring (306) are fixedly connected to the bottom surface of the sleeve block (301) and the top surface of the collar (305), respectively. A top seat (307) is fixedly connected to the top end of the limiting rod (304). One end of the top seat (307) is fixedly connected to the surface of the support plate (2).
6. The method for testing residual solvents in chemical fibers according to claim 5, characterized in that: The top surface of the top seat (307) is fixedly connected to a third shaft seat (308), and a top rod (309) is fixedly connected to the third shaft seat (308). One end of the top rod (309) is rotatably connected to a card plate (310). The card plate (310) has several sets of card slots (311), and the card post (302) is locked inside one of the card slots (311).
Citation Information
Patent Citations
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CN117538132A
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