Quartz ring product detection device
By designing a quartz ring product detection device with reliable clamping and flipping, the problems of laborious manual detection and difficulty in full-angle detection in the existing technology are solved, and efficient and accurate quartz ring detection is achieved.
Patent Information
- Application Number
- CN202510681605.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-26
- Publication Date
- 2025-09-09
AI Technical Summary
During the existing quartz ring product inspection process, two people are required to manually flip the ring over for inspection, which is time-consuming and labor-intensive, and there is a risk of scratches, and full-angle inspection cannot be achieved.
A quartz ring product inspection device is designed. Reliable clamping and flipping are achieved through support columns and a clamping mechanism. The spacing between support columns is adjustable, and the rotating seat can be flipped 360 degrees. It is equipped with a lighting lamp and a limit device to avoid scratches.
It realizes reliable clamping and full-angle detection of quartz rings, reduces labor intensity, improves detection efficiency, avoids product scratches, and ensures detection accuracy.
Smart Images

Figure CN120606349A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to a quartz product processing technology, and more particularly to a quartz ring product detection device. Background Art
[0002] Currently, quartz rings require appearance and dimensional inspection during production. Traditionally, this inspection involves operators holding the rings directly. Since many quartz rings are heavy, weighing approximately 9 kg, manual flipping is time-consuming and laborious, often requiring two people. Furthermore, there's a risk of damage to the rings during handling. Chinese patent application No. 2019113421815 discloses a quartz ring positioning and inspection device. While this device accurately positions the rings, it doesn't allow for flipping, making it difficult to inspect their appearance and dimensions. Summary of the Invention
[0003] In order to overcome the above-mentioned shortcomings, the present invention provides a quartz ring product inspection device, which can achieve reliable clamping of the quartz ring, facilitate the positioning and flipping of the quartz ring product, and facilitate inspectors to check the product appearance and size from all angles, which is conducive to reducing labor intensity and improving work efficiency.
[0004] In order to solve the above technical problems, the present invention adopts the following technical solutions: a quartz ring product detection device, including a workbench, two support columns with adjustable spacing are arranged on the workbench, and a clamping mechanism that can be raised and lowered is installed on the support columns. The clamping mechanism includes a slide and a rotating seat. The rotating seat is rotatably installed on the slide, and a clamping block is installed on the rotating seat. A clamping groove is formed between the clamping block and the rotating seat. The quartz ring is clamped and connected to the two clamping grooves, and the rotating seat rotates to realize the flipping of the quartz ring.
[0005] The quartz ring is clamped and positioned by a clamping mechanism on two support columns. The clamping height is adjusted by raising and lowering the mechanism on the support columns. The spacing between the two support columns is adjustable, allowing for flexible and convenient adjustment of the spacing to accommodate quartz ring sizes. The rotating base is rotatably mounted on a slide, allowing the clamped quartz ring to rotate 360 degrees, facilitating comprehensive inspection of the ring.
[0006] The quartz ring product inspection device of this patent application can realize reliable clamping of the quartz ring, facilitate the positioning and flipping of the quartz ring product, and facilitate inspectors to inspect the appearance and size of the product from all angles, which is conducive to reducing labor intensity and improving work efficiency.
[0007] Preferably, a pad is provided on the rotating seat, and a limiting boss is provided on the pad.
[0008] The spacer is used to clamp the quartz ring product to avoid scratches and indentations on the product surface. The limiting boss limits the quartz ring product to prevent it from falling out of the clamping groove.
[0009] Preferably, a quick clamping mechanism is installed on the rotating seat, which includes a base, a pressure arm, and an operating rod. The pressure arm and the operating rod are hinged on the base, a connecting rod is hinged between the operating rod and the pressure arm, and the clamping block is installed on the pressure arm.
[0010] When the quick-clamp mechanism is in operation, turning the operating lever pushes the clamping block on the pressure arm toward the quartz ring through the connecting rod and presses it against the surface of the quartz ring, achieving the desired position. To remove the quartz ring, turn the operating lever in the opposite direction to release the clamping block from the quartz ring, allowing the ring to be removed.
[0011] Preferably, a bearing seat is installed on the sliding seat, a bearing is installed on the bearing seat, a rotating shaft is installed on the rotating seat, the rotating shaft is adaptively connected to the inner ring of the bearing, a limiting sleeve is installed on the rotating shaft, and the bearing is placed between the limiting sleeve and the rotating seat.
[0012] The setting of the bearing ensures the smooth and reliable rotation of the rotating seat. The bearing seat facilitates the installation of the bearing. The limiting sleeve limits the rotating shaft and prevents the rotating shaft from separating from the bearing.
[0013] Preferably, a linear guide rail is provided on the workbench, a slider is installed at the bottom of a support column, and the slider is slidably connected to the linear guide rail.
[0014] The setting of the linear guide ensures the smooth movement of the support column.
[0015] Preferably, a mounting hole and a cutting groove are provided on the slide, the cutting groove extends from the inner wall of the mounting hole to the outer wall of the slide, the support column is connected to the mounting hole, and a fastening screw is connected at the cutting groove to fasten the slide and the support column.
[0016] The cutout slot is connected to the mounting hole. After the slide is connected to the support column through the mounting hole, the support column and the mounting hole are spaced apart, allowing the slide to slide up and down to adjust the height of the entire clamping mechanism. After the clamping mechanism is adjusted to the desired height, tighten the fixing screws to reduce the diameter of the mounting hole, securing the slide to the support column and achieving positioning.
[0017] Preferably, a lighting lamp is installed on the workbench to illuminate the quartz ring.
[0018] The lighting lamp is used for lighting during the inspection of quartz ring products.
[0019] Preferably, a vertical guide slot is provided on the outer wall of the support column, a guide block is provided on the slide seat, the guide block is inserted into the guide slot, and the guide block slides along the guide slot.
[0020] During the process of the slide moving up and down to adjust the height, the guide block slides along the guide slot to prevent the clamping mechanism from deflecting during the lifting and moving process, ensuring that the axes of the rotating seats on the two clamping mechanisms are coaxially set, which facilitates the flipping operation of the quartz ring product after clamping.
[0021] Preferably, a lifting seat is connected between the two support columns, and the lifting seat includes two adjustment beams connected in a transverse sliding manner. The adjustment beams are connected to the adjustment seats. The two adjustment seats are respectively connected to the two support column movably sets. One adjustment beam is connected to the telescopic rod of the lifting piston cylinder. The two adjustment seats respectively support the two slides so that the heights of the two clamping grooves are consistent.
[0022] During the process of adjusting the height of the slide seat by lifting and lowering the piston cylinder, the two adjusting beams are pushed upward, so that the two adjusting seats support the two slide seats respectively, ensuring that the two slide seats are always at the same height during the lifting and adjusting process, and ensuring that the two clamping mechanisms can reliably clamp the quartz ring products.
[0023] Preferably, a lifting support block is installed on the rotating seat, a buffer cylinder is installed on the rotating seat, the buffer cylinder is movably connected to the support block, a buffer spring and a support ball are installed in the buffer cylinder, the buffer spring provides supporting force to the support ball, the support ball is exposed from the upper end of the buffer cylinder, and the support block and the support ball support the quartz ring.
[0024] The clamping mechanism clamps the quartz ring in two stages. In the first stage, the support block is in the high position. Both the support block and the support ball support the quartz ring. The rotating seat can now drive the quartz ring to flip, but the quartz ring cannot rotate. After the quartz ring is inspected in this state, the surface of the quartz ring corresponding to the clamping groove is covered and cannot be inspected. In the second stage, the support block moves, disengaging it from the quartz ring, while the support ball supports the quartz ring. At this point, the rotating seat can not only drive the quartz ring to flip, but the quartz ring can also rotate, completing the inspection of the position of the quartz ring covered by the clamping groove.
[0025] In the first stage, the clamping of the quartz ring is stable and reliable, completing the detection of most positions. In the second stage, the quartz ring can rotate to complete the detection of the covered part in the first stage, thereby ensuring that all positions on the surface of the quartz ring product can be detected, and the detection is accurate and reliable.
[0026] Compared with the prior art, the beneficial effects of the present invention are as follows: (1) the quartz ring product detection device of the present patent application can realize the reliable clamping of the quartz ring, facilitate the positioning and flipping of the quartz ring product, and facilitate the inspectors to check the appearance and size of the product from all angles, which is conducive to reducing labor intensity and improving work efficiency; (2) during the clamping process of the quartz ring product, scratches and indentations are not easy to appear on the surface; (3) during the lifting and moving process of the two clamping mechanisms, the axes of the rotating seats on the two clamping mechanisms are always coaxial, which facilitates the flipping operation of the quartz ring product after clamping; (4) the two slides are always at the same height position during the lifting and adjusting process, ensuring the reliable clamping of the quartz ring product by the two clamping mechanisms; (5) the corresponding position of the quartz ring product and the clamping groove can also be detected, ensuring the accuracy of the detection. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a structural schematic diagram of the present invention.
[0028] Figure 2 It is a side view of embodiment 1 of the present invention.
[0029] Figure 3 It is a structural diagram of the clamping mechanism of embodiment 1 of the present invention.
[0030] Figure 4 It is a cross-sectional view of the clamping mechanism of embodiment 1 of the present invention.
[0031] Figure 5 It is a side view of embodiment 2 of the present invention.
[0032] Figure 6 It is a cross-sectional view of the clamping mechanism of embodiment 3 of the present invention.
[0033] Figure 7 It is a cross-sectional view of the clamping mechanism of embodiment 4 of the present invention.
[0034] In the figure: 1, workbench, 2, support column, 3, universal wheel, 4, lighting, 5, linear guide, 6, slider, 7, connecting seat, 8, limit block, 9, clamping mechanism, 10, slide seat, 11, rotating seat, 12, mounting hole, 13, cutting groove, 14, sliding part, 15, connecting part, 16, bearing seat, 17, bearing, 18, rotating shaft, 19, limit sleeve, 20, clamping block, 21, clamping groove, 22, spacer, 23, limit boss, 24, quartz ring, 25, base, 26, pressure arm, 27. Operating lever, 28. Protective cover, 29. Connecting rod, 30. Adjusting beam, 31. Locking screw, 32. Adjusting seat, 33. Lifting piston cylinder, 34. Guide slide, 35. Guide block, 36. Support block, 37. Buffer cylinder, 38. Guide hole, 39. Threaded hole, 40. Guide column, 41. Screw, 42. Buffer spring, 43. Support ball, 44. Buffer seat, 45. Mounting groove, 46. Limiting ring, 47. Limiting convex ring, 48. Anti-rotation column, 49. Anti-rotation groove, 50. Driving rod. DETAILED DESCRIPTION
[0035] The technical solution of the present invention is further described in detail below through specific embodiments and in conjunction with the accompanying drawings: Example 1: A quartz ring product detection device (see Figures 1 to 4 ), including a workbench 1, on which two support columns 2 with adjustable spacing are provided, the support columns 2 are arranged vertically, and a number of universal wheels 3 with brakes are installed at the bottom of the workbench 1 to facilitate the movement of the workbench 1. A lighting lamp 4 is installed on the workbench 1, and the lighting lamp 4 illuminates the quartz ring 24. Two parallel linear guide rails 5 are provided on the workbench 1, two sliders 6 are installed at the bottom of one support column 2, and a connecting seat 7 is provided at the bottom of the support column 2. The slider 6 is fastened to the connecting seat 7, and the two sliders 6 are respectively slidably connected to the linear guide rails 5. Limit blocks 8 are provided at both ends of the linear guide rail 5, and the limit blocks 8 limit the slider 6 to prevent the slider 6 from sliding off the linear guide rail 5. The bottom of the other support column 2 is fastened to the workbench 1.
[0036] A clamping mechanism 9 capable of lifting and lowering is mounted on the support column 2. The clamping mechanism 9 includes a slide 10 and a rotating seat 11. The rotating seat 11 is rotatably mounted on the slide 10. The slide 10 is provided with a mounting hole 12 and a cutting groove 13. The mounting hole 12 is adapted to the support column 2. The cutting groove 13 extends from the inner wall of the mounting hole 12 to the outer wall of the slide 10. The support column 2 is connected to the mounting hole 12. A fastening screw is connected to the cutting groove 13 to fasten the slide 10 to the support column 2. The cutting groove 13 is connected to the mounting hole 12. After the slide 10 is connected to the support column 2 through the mounting hole 12, the support column 2 and the mounting hole 12 have a clearance fit, which facilitates the slide 10 to slide up and down to adjust the height of the entire clamping mechanism 9. After the height of the clamping mechanism 9 is adjusted to the desired position, the fastening screw is tightened to reduce the diameter of the mounting hole 12, so that the slide 10 is fastened to the support column 2 to achieve positioning. The sliding seat 10 includes a sliding portion 14 and a connecting portion 15. The mounting hole 12 is provided on the sliding portion 14. The connecting portion 15 is fastened to the side wall of the sliding portion 14. The rotating seat 11 is rotatably mounted on the connecting portion 15. A bearing seat 16 is mounted on the sliding seat 10. The bearing seat 16 is fastened to the connecting portion 15. A bearing 17 is mounted on the bearing seat 16. A rotating shaft 18 is mounted on the rotating seat 11. The rotating shaft 18 is adapted to be connected to the inner ring of the bearing 17. A limiting sleeve 19 is mounted on the rotating shaft 18. The bearing 17 is positioned between the limiting sleeve 19 and the rotating seat 11. The provision of the bearing 17 ensures smooth and reliable rotation of the rotating seat 11. The bearing seat 16 facilitates the installation of the bearing 17. The limiting sleeve 19 limits the rotating shaft 18, preventing it from disengaging from the bearing 17.
[0037] A clamping block 20 is mounted on the rotating base 11. Clamping blocks 20 are made of polyurethane. Clamping grooves 21 are formed between the clamping block 20 and the rotating base 11. A quartz ring 24 is clamped and connected to the two clamping grooves 21. Rotating the rotating base 11 causes the quartz ring 24 to flip. A pad 22 is mounted on the rotating base 11. Pads 22 are made of polypropylene and are equipped with stop bosses 23. Both the rotating base 11 and pad 22 are L-shaped, with stop bosses 23 positioned at the edges of pad 22. Pads 22 are used to clamp the quartz ring 24, preventing scratches or indentations on the surface. Stop bosses 23 limit the position of the quartz ring 24, preventing it from dislodging from the clamping grooves 21.
[0038] A quick-clamp mechanism is mounted on the rotating base 11 and comprises a base 25, a pressure arm 26, and an operating lever 27. The base 25 is securely connected to the rotating base 11, and a protective cover 28 is mounted on the periphery of the base 25. The pressure arm 26 and operating lever 27 are both hinged to the base 25. A connecting rod 29 is hinged between the operating lever 27 and the pressure arm 26, and the clamping block 20 is mounted on the pressure arm 26. To operate the quick-clamp mechanism, rotating the operating lever 27 pushes the clamping block 20 on the pressure arm 26 toward the quartz ring 24, pressing it against the surface, thereby securing the ring in place. To disassemble the ring, rotating the operating lever 27 in the opposite direction releases the clamping block 20 from the quartz ring 24, allowing the ring to be removed.
[0039] The quartz ring 24 is clamped and positioned by a clamping mechanism 9 on the two support columns 2. The clamping height of the quartz ring 24 is adjusted by raising and lowering the clamping mechanism 9 on the support columns 2. The spacing between the two support columns 2 is adjustable, allowing for flexible and convenient adjustment of the spacing between the two support columns 2 to accommodate quartz rings of varying sizes. The rotating base 11 is rotatably mounted on the slide 10, allowing the clamped quartz ring 24 to rotate 360 degrees, facilitating comprehensive inspection of the ring 24.
[0040] Example 2: A quartz ring product detection device (see Figure 5 ), including a workbench 1, on which two support columns 2 with adjustable spacing are provided, the support columns 2 are arranged vertically, and a number of universal wheels 3 with brakes are installed at the bottom of the workbench 1 to facilitate the movement of the workbench 1. A lighting lamp 4 is installed on the workbench 1, and the lighting lamp 4 illuminates the quartz ring 24. Two parallel linear guide rails 5 are provided on the workbench 1, two sliders 6 are installed at the bottom of one support column 2, and a connecting seat 7 is provided at the bottom of the support column 2. The slider 6 is fastened to the connecting seat 7, and the two sliders 6 are respectively slidably connected to the linear guide rails 5. Limit blocks 8 are provided at both ends of the linear guide rail 5, and the limit blocks 8 limit the slider 6 to prevent the slider 6 from sliding off the linear guide rail 5. The bottom of the other support column 2 is fastened to the workbench 1.
[0041] A clamping mechanism 9 capable of lifting and lowering is mounted on the support column 2. The clamping mechanism 9 includes a slide 10 and a rotating seat 11. The rotating seat 11 is rotatably mounted on the slide 10. The slide 10 is provided with a mounting hole 12 and a cutting groove 13. The mounting hole 12 is adapted to the support column 2. The cutting groove 13 extends from the inner wall of the mounting hole 12 to the outer wall of the slide 10. The support column 2 is connected to the mounting hole 12. A fastening screw is connected to the cutting groove 13 to fasten the slide 10 to the support column 2. The cutting groove 13 is connected to the mounting hole 12. After the slide 10 is connected to the support column 2 through the mounting hole 12, the support column 2 and the mounting hole 12 have a clearance fit, which facilitates the slide 10 to slide up and down to adjust the height of the entire clamping mechanism 9. After the height of the clamping mechanism 9 is adjusted to the desired position, the fastening screw is tightened to reduce the diameter of the mounting hole 12, so that the slide 10 is fastened to the support column 2 to achieve positioning. The sliding seat 10 includes a sliding portion 14 and a connecting portion 15. The mounting hole 12 is provided on the sliding portion 14. The connecting portion 15 is fastened to the side wall of the sliding portion 14. The rotating seat 11 is rotatably mounted on the connecting portion 15. A bearing seat 16 is mounted on the sliding seat 10. The bearing seat 16 is fastened to the connecting portion 15. A bearing 17 is mounted on the bearing seat 16. A rotating shaft 18 is mounted on the rotating seat 11. The rotating shaft 18 is adapted to be connected to the inner ring of the bearing 17. A limiting sleeve 19 is mounted on the rotating shaft 18. The bearing 17 is positioned between the limiting sleeve 19 and the rotating seat 11. The provision of the bearing 17 ensures smooth and reliable rotation of the rotating seat 11. The bearing seat 16 facilitates the installation of the bearing 17. The limiting sleeve 19 limits the rotating shaft 18, preventing it from disengaging from the bearing 17.
[0042] A lifting base is connected between the two support columns 2. The base comprises two laterally slidably connected adjustment beams 30. One adjustment beam 30 is provided with a T-slot, and the other adjustment beam 30 is provided with a T-bar. The T-bar is slidably connected to the T-slot. A locking screw 31 is connected to one adjustment beam 30, while the other adjustment beam 30 is provided with an escape groove. The locking screw 31 is movably connected to the escape groove. After the two adjustment beams 30 slide into position, nuts are connected to the locking screws 31 to lock the two adjustment beams 30. Each adjustment beam 30 is connected to an adjustment base 32, the upper end surfaces of which are flush. The two adjustment bases 32 are movably connected to the two support columns 2. One adjustment beam 30 is connected to a telescopic rod of a lifting piston cylinder 33. The two adjustment bases 32 support the two slides 10, respectively, to ensure that the two clamping grooves 21 are at the same height. The lifting piston cylinder 33 is mounted on the workbench 1. During the process of raising and lowering the slide 10 to adjust the height, the two adjusting beams 30 are pushed upward by the lifting piston cylinder 33, so that the two adjusting seats 32 support the two slides 10 respectively, ensuring that the two slides 10 are always at the same height position during the raising and lowering adjustment process, ensuring that the two clamping mechanisms 9 can reliably clamp the quartz ring 24 products.
[0043] A clamping block 20 is mounted on the rotating base 11. Clamping blocks 20 are made of polyurethane. Clamping grooves 21 are formed between the clamping block 20 and the rotating base 11. A quartz ring 24 is clamped and connected to the two clamping grooves 21. Rotating the rotating base 11 causes the quartz ring 24 to flip. A pad 22 is mounted on the rotating base 11. Pads 22 are made of polypropylene and are equipped with stop bosses 23. Both the rotating base 11 and pad 22 are L-shaped, with stop bosses 23 positioned at the edges of pad 22. Pads 22 are used to clamp the quartz ring 24, preventing scratches or indentations on the surface. Stop bosses 23 limit the position of the quartz ring 24, preventing it from dislodging from the clamping grooves 21.
[0044] A quick-clamp mechanism is mounted on the rotating base 11 and comprises a base 25, a pressure arm 26, and an operating lever 27. The base 25 is securely connected to the rotating base 11, and a protective cover 28 is mounted on the periphery of the base 25. The pressure arm 26 and operating lever 27 are both hinged to the base 25. A connecting rod 29 is hinged between the operating lever 27 and the pressure arm 26, and the clamping block 20 is mounted on the pressure arm 26. To operate the quick-clamp mechanism, rotating the operating lever 27 pushes the clamping block 20 on the pressure arm 26 toward the quartz ring 24, pressing it against the surface, thereby securing the ring in place. To disassemble the ring, rotating the operating lever 27 in the opposite direction releases the clamping block 20 from the quartz ring 24, allowing the ring to be removed.
[0045] The quartz ring 24 is clamped and positioned by a clamping mechanism 9 on the two support columns 2. The clamping height of the quartz ring 24 is adjusted by raising and lowering the clamping mechanism 9 on the support columns 2. The spacing between the two support columns 2 is adjustable, allowing for flexible and convenient adjustment of the spacing between the two support columns 2 to accommodate quartz rings of varying sizes. The rotating base 11 is rotatably mounted on the slide 10, allowing the clamped quartz ring 24 to rotate 360 degrees, facilitating comprehensive inspection of the ring 24.
[0046] Example 3: A quartz ring product detection device (see Figure 6 ), including a workbench 1, on which two support columns 2 with adjustable spacing are provided, the support columns 2 are arranged vertically, and a number of universal wheels 3 with brakes are installed at the bottom of the workbench 1 to facilitate the movement of the workbench 1. A lighting lamp 4 is installed on the workbench 1, and the lighting lamp 4 illuminates the quartz ring 24. Two parallel linear guide rails 5 are provided on the workbench 1, two sliders 6 are installed at the bottom of one support column 2, and a connecting seat 7 is provided at the bottom of the support column 2. The slider 6 is fastened to the connecting seat 7, and the two sliders 6 are respectively slidably connected to the linear guide rails 5. Limit blocks 8 are provided at both ends of the linear guide rail 5, and the limit blocks 8 limit the slider 6 to prevent the slider 6 from sliding off the linear guide rail 5. The bottom of the other support column 2 is fastened to the workbench 1.
[0047] A clamping mechanism 9 capable of lifting and lowering is mounted on the support column 2. The clamping mechanism 9 includes a slide 10 and a rotating seat 11. The rotating seat 11 is rotatably mounted on the slide 10. The slide 10 is provided with a mounting hole 12 and a cutting groove 13. The mounting hole 12 is adapted to the support column 2. The cutting groove 13 extends from the inner wall of the mounting hole 12 to the outer wall of the slide 10. The support column 2 is connected to the mounting hole 12. A fastening screw is connected to the cutting groove 13 to fasten the slide 10 to the support column 2. The cutting groove 13 is connected to the mounting hole 12. After the slide 10 is connected to the support column 2 through the mounting hole 12, the support column 2 and the mounting hole 12 have a clearance fit, which facilitates the slide 10 to slide up and down to adjust the height of the entire clamping mechanism 9. After the height of the clamping mechanism 9 is adjusted to the desired position, the fastening screw is tightened to reduce the diameter of the mounting hole 12, so that the slide 10 is fastened to the support column 2 to achieve positioning. The sliding seat 10 includes a sliding portion 14 and a connecting portion 15. The mounting hole 12 is provided on the sliding portion 14. The connecting portion 15 is fastened to the side wall of the sliding portion 14. The rotating seat 11 is rotatably mounted on the connecting portion 15. A bearing seat 16 is mounted on the sliding seat 10. The bearing seat 16 is fastened to the connecting portion 15. A bearing 17 is mounted on the bearing seat 16. A rotating shaft 18 is mounted on the rotating seat 11. The rotating shaft 18 is adapted to be connected to the inner ring of the bearing 17. A limiting sleeve 19 is mounted on the rotating shaft 18. The bearing 17 is positioned between the limiting sleeve 19 and the rotating seat 11. The provision of the bearing 17 ensures smooth and reliable rotation of the rotating seat 11. The bearing seat 16 facilitates the installation of the bearing 17. The limiting sleeve 19 limits the rotating shaft 18, preventing it from disengaging from the bearing 17.
[0048] A lifting base is connected between the two support columns 2. The base comprises two laterally slidably connected adjustment beams 30. One adjustment beam 30 is provided with a T-slot, and the other adjustment beam 30 is provided with a T-bar. The T-bar is slidably connected to the T-slot. A locking screw 31 is connected to one adjustment beam 30, while the other adjustment beam 30 is provided with an escape groove. The locking screw 31 is movably connected to the escape groove. After the two adjustment beams 30 slide into position, nuts are connected to the locking screws 31 to lock the two adjustment beams 30. Each adjustment beam 30 is connected to an adjustment base 32, the upper end surfaces of which are flush. The two adjustment bases 32 are movably connected to the two support columns 2. One adjustment beam 30 is connected to a telescopic rod of a lifting piston cylinder 33. The two adjustment bases 32 support the two slides 10, respectively, to ensure that the two clamping grooves 21 are at the same height. The lifting piston cylinder 33 is mounted on the workbench 1. During the process of raising and lowering the slide 10 to adjust the height, the two adjusting beams 30 are pushed upward by the lifting piston cylinder 33, so that the two adjusting seats 32 support the two slides 10 respectively, ensuring that the two slides 10 are always at the same height position during the raising and lowering adjustment process, ensuring that the two clamping mechanisms 9 can reliably clamp the quartz ring 24 products.
[0049] A vertical guide slot 34 is defined on the outer wall of the support column 2, and a guide block 35 is provided on the slide 10. The guide block 35 is inserted into the guide slot 34 to achieve circumferential locking between the slide 10 and the support column 2, and the guide block 35 slides along the guide slot 34. During the height adjustment process of the slide 10, the guide block 35 slides along the guide slot 34 to prevent deflection of the clamping mechanism 9 during the lifting and lowering process, ensuring that the axes of the rotating seats 11 on the two clamping mechanisms 9 are coaxial, facilitating the flipping operation of the quartz ring 24 product after clamping.
[0050] A clamping block 20 is mounted on the rotating base 11. Clamping blocks 20 are made of polyurethane. Clamping grooves 21 are formed between the clamping block 20 and the rotating base 11. A quartz ring 24 is clamped and connected to the two clamping grooves 21. Rotating the rotating base 11 causes the quartz ring 24 to flip. A pad 22 is mounted on the rotating base 11. Pads 22 are made of polypropylene and are equipped with stop bosses 23. Both the rotating base 11 and pad 22 are L-shaped, with stop bosses 23 positioned at the edges of pad 22. Pads 22 are used to clamp the quartz ring 24, preventing scratches or indentations on the surface. Stop bosses 23 limit the position of the quartz ring 24, preventing it from dislodging from the clamping grooves 21.
[0051] A quick-clamp mechanism is mounted on the rotating base 11 and comprises a base 25, a pressure arm 26, and an operating lever 27. The base 25 is securely connected to the rotating base 11, and a protective cover 28 is mounted on the periphery of the base 25. The pressure arm 26 and operating lever 27 are both hinged to the base 25. A connecting rod 29 is hinged between the operating lever 27 and the pressure arm 26, and the clamping block 20 is mounted on the pressure arm 26. To operate the quick-clamp mechanism, rotating the operating lever 27 pushes the clamping block 20 on the pressure arm 26 toward the quartz ring 24, pressing it against the surface, thereby securing the ring in place. To disassemble the ring, rotating the operating lever 27 in the opposite direction releases the clamping block 20 from the quartz ring 24, allowing the ring to be removed.
[0052] The quartz ring 24 is clamped and positioned by a clamping mechanism 9 on the two support columns 2. The clamping height of the quartz ring 24 is adjusted by raising and lowering the clamping mechanism 9 on the support columns 2. The spacing between the two support columns 2 is adjustable, allowing for flexible and convenient adjustment of the spacing between the two support columns 2 to accommodate quartz rings of varying sizes. The rotating base 11 is rotatably mounted on the slide 10, allowing the clamped quartz ring 24 to rotate 360 degrees, facilitating comprehensive inspection of the ring 24.
[0053] Example 4: A quartz ring product detection device (see Figure 7), including a workbench 1, on which two support columns 2 with adjustable spacing are provided, the support columns 2 are arranged vertically, and a number of universal wheels 3 with brakes are installed at the bottom of the workbench 1 to facilitate the movement of the workbench 1. A lighting lamp 4 is installed on the workbench 1, and the lighting lamp 4 illuminates the quartz ring 24. Two parallel linear guide rails 5 are provided on the workbench 1, two sliders 6 are installed at the bottom of one support column 2, and a connecting seat 7 is provided at the bottom of the support column 2. The slider 6 is fastened to the connecting seat 7, and the two sliders 6 are respectively slidably connected to the linear guide rails 5. Limit blocks 8 are provided at both ends of the linear guide rail 5, and the limit blocks 8 limit the slider 6 to prevent the slider 6 from sliding off the linear guide rail 5. The bottom of the other support column 2 is fastened to the workbench 1.
[0054] A clamping mechanism 9 capable of lifting and lowering is mounted on the support column 2. The clamping mechanism 9 includes a slide 10 and a rotating seat 11. The rotating seat 11 is rotatably mounted on the slide 10. The slide 10 is provided with a mounting hole 12 and a cutting groove 13. The mounting hole 12 is adapted to the support column 2. The cutting groove 13 extends from the inner wall of the mounting hole 12 to the outer wall of the slide 10. The support column 2 is connected to the mounting hole 12. A fastening screw is connected to the cutting groove 13 to fasten the slide 10 to the support column 2. The cutting groove 13 is connected to the mounting hole 12. After the slide 10 is connected to the support column 2 through the mounting hole 12, the support column 2 and the mounting hole 12 have a clearance fit, which facilitates the slide 10 to slide up and down to adjust the height of the entire clamping mechanism 9. After the height of the clamping mechanism 9 is adjusted to the desired position, the fastening screw is tightened to reduce the diameter of the mounting hole 12, so that the slide 10 is fastened to the support column 2 to achieve positioning. The sliding seat 10 includes a sliding portion 14 and a connecting portion 15. The mounting hole 12 is provided on the sliding portion 14. The connecting portion 15 is fastened to the side wall of the sliding portion 14. The rotating seat 11 is rotatably mounted on the connecting portion 15. A bearing seat 16 is mounted on the sliding seat 10. The bearing seat 16 is fastened to the connecting portion 15. A bearing 17 is mounted on the bearing seat 16. A rotating shaft 18 is mounted on the rotating seat 11. The rotating shaft 18 is adapted to be connected to the inner ring of the bearing 17. A limiting sleeve 19 is mounted on the rotating shaft 18. The bearing 17 is positioned between the limiting sleeve 19 and the rotating seat 11. The provision of the bearing 17 ensures smooth and reliable rotation of the rotating seat 11. The bearing seat 16 facilitates the installation of the bearing 17. The limiting sleeve 19 limits the rotating shaft 18, preventing it from disengaging from the bearing 17.
[0055] A lifting base is connected between the two support columns 2. The base comprises two laterally slidably connected adjustment beams 30. One adjustment beam 30 is provided with a T-slot, and the other adjustment beam 30 is provided with a T-bar. The T-bar is slidably connected to the T-slot. A locking screw 31 is connected to one adjustment beam 30, while the other adjustment beam 30 is provided with an escape groove. The locking screw 31 is movably connected to the escape groove. After the two adjustment beams 30 slide into position, nuts are connected to the locking screws 31 to lock the two adjustment beams 30. Each adjustment beam 30 is connected to an adjustment base 32, the upper end surfaces of which are flush. The two adjustment bases 32 are movably connected to the two support columns 2. One adjustment beam 30 is connected to a telescopic rod of a lifting piston cylinder 33. The two adjustment bases 32 support the two slides 10, respectively, to ensure that the two clamping grooves 21 are at the same height. The lifting piston cylinder 33 is mounted on the workbench 1. During the process of raising and lowering the slide 10 to adjust the height, the two adjusting beams 30 are pushed upward by the lifting piston cylinder 33, so that the two adjusting seats 32 support the two slides 10 respectively, ensuring that the two slides 10 are always at the same height position during the raising and lowering adjustment process, ensuring that the two clamping mechanisms 9 can reliably clamp the quartz ring 24 products.
[0056] A vertical guide slot 34 is defined on the outer wall of the support column 2, and a guide block 35 is provided on the slide 10. The guide block 35 is inserted into the guide slot 34 to achieve circumferential locking between the slide 10 and the support column 2, and the guide block 35 slides along the guide slot 34. During the height adjustment process of the slide 10, the guide block 35 slides along the guide slot 34 to prevent deflection of the clamping mechanism 9 during the lifting and lowering process, ensuring that the axes of the rotating seats 11 on the two clamping mechanisms 9 are coaxial, facilitating the flipping operation of the quartz ring 24 product after clamping.
[0057] A support block 36, designed for lifting and lowering, is mounted on the rotating base 11. A buffer cylinder 37 is also mounted on the rotating base 11. The buffer cylinder 37 is movably connected to the support block 36. The support block 36 is provided with two guide holes 38 and a threaded hole 39. Two guide posts 40 are provided on the cushion block 22. The two guide posts 40 are correspondingly inserted into the two guide holes 38. The buffer cylinder 37 is securely connected to the cushion block 22. A screw 41 is connected to the rotating base 11 and is threadedly engaged with the threaded hole 39. The rotation of screw 41 drives the support block 36 to move up and down. The upper end of screw 41 passes through the cushion block 22 and connects to the threaded hole 39. The lower end of screw 41 extends below the rotating base 11. A buffer spring 42 and a support ball 43 are mounted within the buffer cylinder 37. The buffer spring 42 provides support for the support ball 43. The support ball 43 is exposed above the upper end of the buffer cylinder 37. The support block 36 and support ball 43 support the quartz ring 24. A buffer seat 44 is mounted within the buffer cylinder 37, and a buffer spring 42 abuts against the buffer seat 44. The buffer seat 44 is provided with a hemispherical mounting groove 45, and the lower half of the support ball 43 is rotatably mounted within the mounting groove 45. A retaining ring 46 is mounted on the support ball 43 and is securely connected to the buffer seat 44. A retaining protrusion 47 is provided on the upper portion of the buffer cylinder 37 to retain the retaining ring 46 and prevent the support ball 43 from escaping from the buffer cylinder 37.
[0058] The clamping mechanism 9 clamps the quartz ring 24 in two stages. In the first stage, the support block 36 is in a high position. Both the support block 36 and the support ball 43 support the quartz ring 24. The rotating seat 11 can then cause the quartz ring 24 to flip, while the quartz ring 24 cannot rotate. After the quartz ring 24 is inspected in this state, the surface of the quartz ring 24 corresponding to the position of the clamping groove 21 is covered and cannot be inspected. In the second stage, the support block 36 moves, disengaging it from the quartz ring 24 and allowing the support ball 43 to support the quartz ring 24. At this point, the rotating seat 11 can not only cause the quartz ring 24 to flip, but the quartz ring 24 can also rotate, thereby completing the inspection of the position of the quartz ring 24 covered by the clamping groove 21.
[0059] In the first stage, the clamping of the quartz ring 24 is smooth and reliable, completing the detection of most positions. In the second stage, the quartz ring 24 can rotate on its own to complete the detection of the covered part in the first stage, thereby ensuring that all positions on the surface of the quartz ring 24 product can be detected, and the detection is accurate and reliable.
[0060] A clamping block 20 is mounted on the rotating base 11. Clamping blocks 20 are made of polyurethane. Clamping grooves 21 are formed between the clamping block 20 and the rotating base 11. A quartz ring 24 is clamped and connected to the two clamping grooves 21. Rotating the rotating base 11 causes the quartz ring 24 to flip. A pad 22 is mounted on the rotating base 11. Pads 22 are made of polypropylene and are equipped with stop bosses 23. Both the rotating base 11 and pad 22 are L-shaped, with stop bosses 23 positioned at the edges of pad 22. Pads 22 are used to clamp the quartz ring 24, preventing scratches or indentations on the surface. Stop bosses 23 limit the position of the quartz ring 24, preventing it from dislodging from the clamping grooves 21.
[0061] A quick-clamp mechanism is mounted on the rotating base 11 and comprises a base 25, a pressure arm 26, and an operating lever 27. The base 25 is securely connected to the rotating base 11, and a protective cover 28 is mounted on the periphery of the base 25. The pressure arm 26 and operating lever 27 are both hinged to the base 25. A connecting rod 29 is hinged between the operating lever 27 and the pressure arm 26, and the clamping block 20 is mounted on the pressure arm 26. To operate the quick-clamp mechanism, rotating the operating lever 27 pushes the clamping block 20 on the pressure arm 26 toward the quartz ring 24, pressing it against the surface, thereby securing the ring in place. To disassemble the ring, rotating the operating lever 27 in the opposite direction releases the clamping block 20 from the quartz ring 24, allowing the ring to be removed.
[0062] An axially movable anti-rotation post 48 is mounted on the rotating seat 11, and an anti-rotation groove 49 is provided on the sliding seat 10. A drive rod 50 is hingedly connected between the operating rod 27 and the anti-rotation post 48. When the operating rod 27 is rotated upward to press the clamping block 20 against the quartz ring 24, the anti-rotation post 48 is pulled toward the rotating seat 11 by the drive rod 50, separating the anti-rotation post 48 from the anti-rotation groove 49. When the operating rod 27 is rotated downward to release the clamping block 20 from the quartz ring 24, the anti-rotation post 48 is pulled toward the sliding seat 10 by the drive rod 50, and the anti-rotation post 48 engages with the anti-rotation groove 49, thereby locking the rotating seat 11 in place. During the clamping process of the quartz ring 24, the anti-rotation post 48 and the anti-rotation groove 49 engage to lock the rotating seat 11, facilitating the clamping operation of the quartz ring 24.
[0063] The quartz ring 24 is clamped and positioned by a clamping mechanism 9 on the two support columns 2. The clamping height of the quartz ring 24 is adjusted by raising and lowering the clamping mechanism 9 on the support columns 2. The spacing between the two support columns 2 is adjustable, allowing for flexible and convenient adjustment of the spacing between the two support columns 2 to accommodate quartz rings of varying sizes. The rotating base 11 is rotatably mounted on the slide 10, allowing the clamped quartz ring 24 to rotate 360 degrees, facilitating comprehensive inspection of the ring 24.
[0064] The above-described embodiments are only preferred solutions of the present invention and are not intended to limit the present invention in any form. Other variations and modifications are possible without exceeding the technical solutions described in the claims.
Claims
1. A quartz ring product detection device, characterized in that: It includes a workbench, on which two support columns with adjustable spacing are arranged, and a clamping mechanism that can be raised and lowered is installed on the support columns. The clamping mechanism includes a slide and a rotating seat. The rotating seat is rotatably installed on the slide, and a clamping block is installed on the rotating seat. A clamping groove is formed between the clamping block and the rotating seat. The quartz ring is clamped and connected to the two clamping grooves, and the rotating seat rotates to realize the flipping of the quartz ring.
2. A quartz ring product detection device according to claim 1, characterized in that: A cushion block is arranged on the rotating seat, and a limiting boss is arranged on the cushion block.
3. A quartz ring product detection device according to claim 1, characterized in that: A quick clamping mechanism is installed on the rotating seat. The quick clamping mechanism includes a base, a pressure arm, and an operating rod. The pressure arm and the operating rod are hinged on the base. A connecting rod is hinged between the operating rod and the pressure arm. The clamping block is installed on the pressure arm.
4. The quartz ring product detection device according to claim 1, characterized in that: The bearing seat is installed on the sliding seat, the bearing is installed on the bearing seat, the rotating shaft is installed on the rotating seat, the rotating shaft is adaptively connected with the inner ring of the bearing, the limiting sleeve is installed on the rotating shaft, and the bearing is placed between the limiting sleeve and the rotating seat.
5. The quartz ring product detection device according to claim 1, characterized in that: A linear guide rail is provided on the workbench, a slider is installed at the bottom of a support column, and the slider is slidably connected to the linear guide rail.
6. The quartz ring product detection device according to claim 1, characterized in that: The slide is provided with a mounting hole and a cutting groove, the cutting groove extends from the inner wall of the mounting hole to the outer wall of the slide, the support column is connected to the mounting hole, and the cutting groove is connected with a fastening screw to fasten the slide and the support column.
7. The quartz ring product detection device according to claim 1, characterized in that: A lighting lamp is installed on the workbench, and the lighting lamp illuminates the quartz ring.
8. The quartz ring product detection device according to claim 1, characterized in that: A vertical guide slot is provided on the outer wall of the support column, a guide block is provided on the slide seat, the guide block is inserted into the guide slot, and the guide block slides along the guide slot.
9. The quartz ring product detection device according to claim 1, characterized in that: A lifting seat is connected between the two support columns. The lifting seat includes two adjustment beams connected in a transverse sliding manner. The adjustment beams are connected to the adjustment seats. The two adjustment seats are respectively connected to the movable sets of the two support columns. One adjustment beam is connected to the telescopic rod of the lifting piston cylinder. The two adjustment seats respectively support the two slides so that the heights of the two clamping grooves are consistent.
10. A quartz ring product detection device according to any one of claims 1 to 9, characterized in that: A lifting support block is installed on the rotating seat, a buffer cylinder is installed on the rotating seat, the buffer cylinder is connected to the support block movably, a buffer spring and a support ball are installed in the buffer cylinder, the buffer spring provides supporting force to the support ball, the support ball is exposed from the upper end of the buffer cylinder, and the support block and the support ball support the quartz ring.
Citation Information
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CN121498618A