Double-layer belt inspection device
By designing a double-belt inspection device and adopting a motor-driven conveyor belt and filter screen structure, the problems of high noise and inconvenient operation of traditional casting product inspection devices have been solved, convenient workpiece transportation and quality inspection have been achieved, and production efficiency has been improved.
Patent Information
- Application Number
- CN202422859717.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-22
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2034-11-22
AI Technical Summary
Traditional casting product inspection equipment is noisy and inconvenient to operate, affecting production efficiency.
A double-layer belt inspection device is designed, which includes a screening mechanism and a conveying mechanism. A motor-driven conveyor belt is used to convey and screen workpieces. The filter screen and guide frame are combined to achieve convenient workpiece transportation and quality inspection.
It improves the convenience of workpiece transportation and inspection, reduces noise and improves production efficiency.
Smart Images

Figure CN223457582U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to foundry inspection technical field especially relates to a double -deck belt inspection device. BACKGROUND
[0002] Foundry product production needs many to process after completion can complete product warehousing, wherein the quality inspection before warehousing is especially important, determines the important procedure of product quality. The traditional foundry product inspection uses the tipping bucket type inspection device more, also has the use of the roller type platform, steel platform etc., has the condition of big noise and inconvenient operation. The utility model improves and ensures the process from input to output of product, improves the transmission quality and production efficiency. UTILITARIAN CONTENT
[0003] To solve the above technical problem, the utility model provides a double -deck belt inspection device.
[0004] The utility model adopts the following technical scheme realization: a double -deck belt inspection device, including screening mechanism, conveying mechanism and frame mechanism, screening mechanism is located in the upper end of frame mechanism, conveying mechanism is located in the upper end of screening mechanism,
[0005] The screening mechanism includes the first frame, the upper end of the first frame is fixedly connected with the transmission two belt support, the inner wall of the first frame is fixedly connected with the slide, the inner wall of the first frame is fixedly connected with the filter screen, the inner wall of the first frame is rotatably connected with the first driving shaft, the inner wall of the first frame is rotatably connected with the first driven shaft, the inner wall of the first frame is rotatably connected with the first support shaft, the surface of the first driving shaft is fixedly connected with the driven gear, the surface of the driven gear is provided with the chain, the inner wall of the chain is driven with the driving gear, the inner wall of the driving gear is fixedly connected with the first turbine reducer, the inner wall of the first turbine reducer is rotatably connected with the first motor, the surface of the first driving shaft is provided with transmission one belt.
[0006] Through the above technical scheme, the design of using the first motor to rotate and drive transmission one belt to transmit, realizes the function of conveying and screening workpieces, and is more convenient to use.
[0007] As a further improvement of the above scheme, the surface of the first driven shaft is in transmission with the inner wall of transmission one belt, the first support shaft is located between the first driving shaft and the first driven shaft, the filter screen is located at the right end of transmission one belt, and the slide is located at the right end of the filter screen.
[0008] As a further improvement of the above scheme, the conveying mechanism comprises a second motor, the output end of the second motor is fixedly connected with a second turbine reducer, the output end of the second turbine reducer is fixedly connected with a second driving shaft, both ends of the second driving shaft are rotatably connected with a second frame, the inner wall of the second frame is rotatably connected with a second driven shaft, the inner wall of the second frame is rotatably connected with a second supporting shaft, the left end of the second frame is fixedly connected with a workpiece guide frame, and the surface of the second driving shaft is provided with a conveying belt II.
[0009] Through the above technical scheme, the design of conveying the workpiece after screening by using the conveying belt II realizes more convenient workpiece feeding into the next process, and the use is more convenient.
[0010] As a further improvement of the above scheme, the inner wall of the conveying belt II is in transmission connection with the surface of the second driven shaft, the second supporting shaft is located between the second driving shaft and the second driven shaft, the second motor is fixedly connected with the surface of the second frame, and the second turbine reducer is frequency-controllable.
[0011] As a further improvement of the above scheme, the frame mechanism comprises a support station leg, the surface of the support station leg is fixedly connected with a connecting frame, the lower end of the support station leg is threadedly connected with an adjustable support, the inner wall of the support station leg is fixedly connected with a support frame, the inner wall of the support frame is slidably connected with a recycling device, the rear end of the support station leg is fixedly connected with a chain protection cover, and the inner wall of the support station leg is fixedly connected with a motor support frame.
[0012] Through the above technical scheme, stable support is provided for the overall equipment parts, so that the use of the equipment is more stable.
[0013] As a further improvement of the above scheme, the motor support frame is located at the lower end of the support frame, the upper end of the support station leg is fixedly connected with the lower end of the first frame, and the upper end of the motor support frame is fixedly connected with the lower end of the first motor.
[0014] As a further improvement of the above scheme, the lower end of the conveying belt II support is fixedly connected with the upper end of the second frame, the conveying belt I needs a certain thickness and material, and the hole of the filter screen needs a certain size.
[0015] Compared with the prior art, the utility model has the advantages that:
[0016] The utility model discloses a screening mechanism is set up, specifically is: when the workpiece is accumulated to certain number on the upper end of conveying one belt, the first motor is started to rotate, the rotational speed of output is controlled to it through the first turbine speed reducer connected with it at this moment, then makes it rotate through chain drive to the first driving shaft, when rotating at the first driving shaft, the conveying one belt that is taut with the first driven shaft on its surface is transmitted, the first support axle in its inside is used for supporting the workpiece of conveying above, prevents the collapse of conveying one belt, the filtering screen net of right -hand end plays the role of screening the steel ball conveyed to the upper end, and the design that uses the first motor to rotate drives the conveying one belt to transmit realizes the function of conveying and screening workpiece, and it is more convenient to use.
[0017] The utility model discloses a conveying mechanism is set up, specifically is: when the workpiece is conveyed on conveying one belt surface, the second motor is started to rotate, the rotational speed of second motor is controlled to the second turbine speed reducer at this moment, the second driving shaft is rotated by the second turbine speed reducer, the conveying two belt that is taut with the second driven shaft on the surface of second driving shaft is transmitted, and the workpiece of second frame left -hand end is shunted through the flow guide frame, then is screened by staff at both ends, then places the workpiece that inspects completely on the upper end of conveying two belt, and along with the transmission of conveying two belt, slides down at the slide, and the design that uses conveying two belt to convey the workpiece after screening realizes more convenient and takes the workpiece into next flow, and it is more convenient to use. ACCURACY OF DRAWINGS
[0018] Figure 1 It is the whole structure schematic diagram of the utility model;
[0019] Figure 2 It is the screening mechanism structure schematic diagram of the utility model;
[0020] Figure 3 It is the inside structure schematic diagram of the screening mechanism of the utility model;
[0021] Figure 4 It is the conveying mechanism structure schematic diagram of the utility model;
[0022] Figure 5 It is the frame mechanism structure schematic diagram of the utility model.
[0023] Main symbol explains:
[0024] Screening mechanism; 101, first frame; 102, conveying two belt supports; 103, slide; 104, filter screen; 105, first driving shaft; 106, first driven shaft; 107, first support shaft; 108, driven gear; 109, chain; 110, driving gear; 111, first turbine reducer; 112, first motor; 113, conveying one belt; 2, conveying mechanism; 201, second motor; 202, turbine reducer; 203, second frame; 204, second driving shaft; 205, second driven shaft; 206, second support shaft; 207, workpiece guide frame; 208, conveying two belts; 3, frame mechanism; 301, support station leg; 302, connecting frame; 303, adjustable support; 304, support frame; 305, recycling device; 306, chain protective cover; 307, motor support frame. DETAILED DESCRIPTION
[0025] The utility model will be described further, combining the drawings and specific implementation, it is to be explained that, under the premise of not conflicting, the following described each embodiment or each technical feature between can be combined to form new embodiment. EMBODIMENT
[0026] Please combine Figures 1-5 The double-layer belt inspection device of the embodiment comprises a screening mechanism 1, a conveying mechanism 2 and a frame mechanism 3, the screening mechanism 1 is located at the upper end of the frame mechanism 3, and the conveying mechanism 2 is located at the upper end of the screening mechanism 1.
[0027] The screening mechanism 1 comprises a first frame 101, the upper end of the first frame 101 is fixedly connected with conveying two belt supports 102, the inner wall of the first frame 101 is fixedly connected with a slide 103, the inner wall of the first frame 101 is fixedly connected with a filter screen 104, the inner wall of the first frame 101 is rotatably connected with a first driving shaft 105, the inner wall of the first frame 101 is rotatably connected with a first driven shaft 106, the inner wall of the first frame 101 is rotatably connected with a first support shaft 107, the surface of the first driving shaft 105 is fixedly connected with a driven gear 108, the surface of the driven gear 108 is provided with a chain 109, the inner wall of the chain 109 is driven with a driving gear 110, the inner wall of the driving gear 110 is fixedly connected with a first turbine reducer 111, the inner wall of the first turbine reducer 111 is rotatably connected with a first motor 112, the surface of the first driving shaft 105 is provided with conveying one belt 113, the design of using the first motor 112 to rotate and drive conveying one belt 113 to transmit realizes the function of conveying and screening workpieces, and is more convenient to use.
[0028] The surface of the first driven shaft 106 is in transmission connection with the inner wall of the conveying belt 113, the first supporting shaft 107 is located between the first driving shaft 105 and the first driven shaft 106, the filter screen 104 is located at the right end of the conveying belt 113, and the slide 103 is located at the right end of the filter screen 104.
[0029] The conveying mechanism 2 comprises a second motor 201, the output end of the second motor 201 is fixedly connected with a second turbine reducer 202, the output end of the second turbine reducer 202 is fixedly connected with a second driving shaft 204, both ends of the second driving shaft 204 are rotatably connected with a second frame 203, the inner wall of the second frame 203 is rotatably connected with a second driven shaft 205, the inner wall of the second frame 203 is rotatably connected with a second supporting shaft 206, the left end of the second frame 203 is fixedly connected with a workpiece flow guide 207, and the surface of the second driving shaft 204 is provided with a conveying belt 208.
[0030] The inner wall of the conveying belt 208 is in transmission connection with the surface of the second driven shaft 205, the second supporting shaft 206 is located between the second driving shaft 204 and the second driven shaft 205, the surface of the second frame 203 is fixedly connected with the second motor 201, and the second turbine reducer 202 is frequency-controllable.
[0031] The frame mechanism 3 comprises a support station leg 301, the surface of the support station leg 301 is fixedly connected with a connecting frame 302, the lower end of the support station leg 301 is threadedly connected with an adjustable support 303, the inner wall of the support station leg 301 is fixedly connected with a support frame 304, the inner wall of the support frame 304 is slidably connected with a recycling device 305, the rear end of the support station leg 301 is fixedly connected with a chain protection cover 306, and the inner wall of the support station leg 301 is fixedly connected with a motor support frame 307.
[0032] The motor support frame 307 is located at the lower end of the support frame 304, the upper end of the support station leg 301 is fixedly connected with the lower end of the first frame 101, and the upper end of the motor support frame 307 is fixedly connected with the lower end of the first motor 112.
[0033] The lower end of the conveying belt support 102 is fixedly connected with the upper end of the second frame 203, the conveying belt 113 needs a certain thickness and material, and the hole of the filter screen 104 needs a certain size.
[0034] The implementation principle of the double-layer belt inspection device in the embodiment of the application is as follows: the workpiece is transported to the conveying belt 113 by the sand washing belt, when the workpiece accumulates to a certain number, the first motor 112 drives the first worm reducer 111 to rotate, when the conveying belt 113 rotates, the workpiece will pass through the workpiece guide frame 207, and the workpiece is divided into two sides of the conveying belt 208; the inspection personnel inspect the workpiece on both sides of the conveying belt 113 after being divided, the inspection personnel place the workpiece on the conveying belt 208 after the workpiece is inspected, the workpiece is transported to the next process through the conveying belt 208, and the conveying belt 208 is a real-time rotating belt. Steel balls are mixed in the workpiece during the sand washing process, the steel balls fall on the conveying belt 113 with the workpiece, when the conveying belt 113 rotates to the top, the steel balls are screened through the filter screen 104 and then fall into the bottom recovery device 305, and then are sent to the sand washing equipment after being taken out.
[0035] The above embodiment is only a preferred embodiment of the application, and cannot be used to limit the range of protection of the application, and any non-substantial change and replacement made by a person skilled in the art on the basis of the application belongs to the range of protection of the application.
Claims
1. A double-ply belt inspection apparatus, characterized by, Including screening mechanism (1), conveying mechanism (2) and frame mechanism (3), screening mechanism (1) is located at the upper end of frame mechanism (3), conveying mechanism (2) is located at the upper end of screening mechanism (1); The screening mechanism (1) includes a first frame (101), the upper end of the first frame (101) is fixedly connected with a conveying two belt support (102), the inner wall of the first frame (101) is fixedly connected with a slide (103), the inner wall of the first frame (101) is fixedly connected with a filter screen (104), the inner wall of the first frame (101) is rotatably connected with a first driving shaft (105), the inner wall of the first frame (101) is rotatably connected with a first driven shaft (106), the inner wall of the first frame (101) is rotatably connected with a first support shaft (107), the surface of the first driving shaft (105) is fixedly connected with a driven gear (108), the surface of the driven gear (108) is provided with a chain (109), the inner wall of the chain (109) is driven by a driving gear (110), the inner wall of the driving gear (110) is fixedly connected with a first turbine reducer (111), the inner wall of the first turbine reducer (111) is rotatably connected with a first motor (112), and the surface of the first driving shaft (105) is provided with a conveying one belt (113).
2. A dual-ply belt inspection apparatus as claimed in claim 1, wherein: The surface of the first driven shaft (106) is in transmission with the inner wall of the conveying one belt (113), the first support shaft (107) is located between the first driving shaft (105) and the first driven shaft (106), the filter screen (104) is located at the right end of the conveying one belt (113), and the slide (103) is located at the right end of the filter screen (104).
3. A dual-ply belt inspection apparatus as defined in claim 1, wherein: The conveying mechanism (2) includes a second motor (201), the output end of the second motor (201) is fixedly connected with a second turbine reducer (202), the output end of the second turbine reducer (202) is fixedly connected with a second driving shaft (204), the both ends of the second driving shaft (204) are rotatably connected with a second frame (203), the inner wall of the second frame (203) is rotatably connected with a second driven shaft (205), the inner wall of the second frame (203) is rotatably connected with a second support shaft (206), the left end of the second frame (203) is fixedly connected with a workpiece flow guide frame (207), and the surface of the second driving shaft (204) is provided with a conveying two belt (208).
4. A dual-ply belt inspection apparatus as defined in claim 3, wherein: The inner wall of the conveying two belt (208) is in transmission connection with the surface of the second driven shaft (205), the second support shaft (206) is located between the second driving shaft (204) and the second driven shaft (205), the surface of the second motor (201) and the second frame (203) are fixedly connected, and the second turbine reducer (202) is frequency controllable.
5. A dual-ply belt inspection apparatus as defined in claim 1, wherein: The frame mechanism (3) includes a support station leg (301), the surface of the support station leg (301) is fixedly connected with a connecting frame (302), the lower end of the support station leg (301) is threadedly connected with an adjustable support (303), the inner wall of the support station leg (301) is fixedly connected with a support frame (304), the inner wall of the support frame (304) is slidably connected with a recycling device (305), the rear end of the support station leg (301) is fixedly connected with a chain protective cover (306), and the inner wall of the support station leg (301) is fixedly connected with a motor support frame (307).
6. A dual-ply belt inspection apparatus as defined in claim 5, wherein: The motor support frame (307) is located at the lower end of the support frame (304), the upper end of the support station leg (301) is fixedly connected with the lower end of the first frame (101), and the upper end of the motor support frame (307) is fixedly connected with the lower end of the first motor (112).
7. A dual-ply belt inspection apparatus as defined in claim 1, wherein: The lower end of the conveying two-belt support (102) is fixedly connected with the upper end of the second frame (203), the conveying one-belt (113) needs a certain thickness and material, and the holes of the filter screen (104) need a certain size.