Multi-procedure integrated machining center for hull valve
By designing a multi-process integrated machining center for hull valves, the problem of the cutting device being unable to clean debris was solved, effective treatment of waste chips and exhaust gas was achieved, processing quality and efficiency were improved, and the environmental performance and stability of the equipment were ensured.
Patent Information
- Application Number
- CN202510799564.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-16
- Publication Date
- 2025-09-16
AI Technical Summary
Existing cutting devices used in the production of hull valves cannot effectively clean debris during the cutting process, resulting in pollution of the working environment and damage to equipment, and low processing quality and efficiency.
A multi-process integrated machining center for hull valves was designed, which includes a dust collection device, an exhaust gas treatment device and a clamping assembly. By absorbing and filtering waste chips and exhaust gas, it ensures a clean working environment, and the clamping assembly stably clamps the material to prevent loosening or deviation.
It realizes the effective collection and treatment of waste chips and exhaust gas, improves the processing quality and efficiency, ensures the environmental protection performance and practicality of the equipment, prevents damage to the equipment and workpiece, and simplifies the operation process.
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Figure CN120644988A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of ship valve processing, in particular to a multi-process integrated processing center for ship valves. Background Art
[0002] Hull valves are key control components in ship piping systems, used to control the flow direction, pressure, flow rate, or temperature of fluids (such as seawater, fresh water, fuel oil, lubricating oil, steam, compressed air, etc.) in ship systems. They can control the flow of fluids in ship pipelines, such as oil tank top valves, fuel system, and gas tank top valves, to meet the diverse needs of ship systems. By rotating the ball or changing the position of the gate (valve plate), the flow direction of the fluid can be changed to meet the specific needs of the ship system. The pressure and flow of the fluid can be adjusted to adapt to the changing needs of the ship system. Check valves can prevent the backflow of media or fluids, thereby protecting the normal operation of pipeline equipment. On modern large passenger ships, sewage treatment equipment has become indispensable equipment. For sewage treatment equipment to function properly, various types of valves of different specifications and sizes are required to assist the sewage treatment control system.
[0003] Hull valve materials include cast iron, carbon steel, alloy steel, copper alloy, aluminum alloy, titanium alloy, stainless steel, and non-metals. They need to pass the -46°C low-temperature impact test, and the hardness of the STL alloy welded on the sealing surface must reach HRC45 or above to ensure erosion resistance at a flow rate of 6m / s. In the existing technology, a cutting device for valve production is required in the production process of valves. When processing cylindrical materials, they are cut by the cutting device. However, the existing cutting device for valve production cannot effectively clean the debris generated during the cutting of valve metal materials. Therefore, it is particularly important to improve the existing integrated processing center and design a new multi-process integrated processing center for hull valves to solve the above-mentioned technical defects and improve the practicality of the overall integrated processing center. Summary of the Invention
[0004] The purpose of the present invention is to provide a multi-process integrated machining center for hull valves, which effectively collects waste chips and exhaust gas generated during the milling process, maintains the cleanliness of the working environment, improves machining efficiency and machining quality, avoids damage to equipment and workpieces caused by waste chips, effectively removes harmful substances in exhaust gas, meets environmental emission standards, improves the overall practicality and environmental performance of the equipment, and at the same time achieves stable clamping of cylindrical materials, prevents loosening or deviation during machining, improves machining accuracy and efficiency, and ensures machining quality, so as to solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above object, the present invention provides the following technical solutions:
[0006] A multi-process integrated machining center for ship hull valves, comprising a CNC machine tool body, a connecting shell fixedly connected to the rear end of the top of the CNC machine tool body, a CNC milling device provided on the top of the CNC machine tool body and located inside the connecting shell, a dust collection device provided on the outside of the CNC milling device, an exhaust gas treatment device provided on the top of the connecting shell, a laser cutting device provided on the front end of the top of the CNC machine tool body, a movable platform slidably connected to the top of the CNC machine tool body and located below the laser cutting device and the CNC milling device, and a clamping assembly provided on the top of the movable platform;
[0007] The dust collecting device is used to absorb the waste gas generated by material milling;
[0008] The exhaust gas treatment device is used to collect and treat exhaust gas, and the exhaust gas treatment device includes a connection box fixedly connected to the top of the connection shell, a water storage tank is opened inside the connection box, a filter is fixedly connected to the front end of the connection shell, a movable frame is slidably connected to the inside of the connection shell and located on the outside of the filter, an air pump is fixedly connected to one end of the connection box close to the water storage tank, the air pump extends to the inside of the water storage tank and is fixedly connected to two groups of guide pipes, a nozzle is fixedly connected to the top of the water storage tank, and both ends of the top of the nozzle are fixedly connected to the delivery pipe, and the rear end of the connection shell is fixedly connected to two groups of guide fans;
[0009] The clamping assembly is used for clamping materials.
[0010] As a preferred solution of the present invention, a driving screw is rotatably connected inside the connecting shell and inside the movable frame. The driving screw extends to the top of the connecting box and is fixedly connected to a driving motor. The driving end of the driving motor is fixedly connected to the driving screw, and the movable frame moves axially on the outside of the driving screw.
[0011] As a preferred solution of the present invention, a closing plate is rotatably connected inside the connecting box and located below the movable frame, a collecting trough is provided inside the connecting box and located below the closing plate, two sets of sleeves are fixedly connected inside the connecting box and located on the outside of the closing plate, a moving rod is slidably connected inside the sleeve, a rotating rod is rotatably connected to the bottom of the moving rod, and the rotating rod is rotatably connected to the closing plate at one end away from the moving rod.
[0012] As a preferred solution of the present invention, a first moving ring is fixedly connected to the outside of the moving rod and located inside the sleeve, a first compression spring is fixedly connected to the outside of the first moving ring and located outside the moving rod, and the moving frame is connected to the moving rod through a guide frame.
[0013] As a preferred solution of the present invention, a water pump is fixedly connected to the bottom of the delivery pipe, and the water pump extends to the interior of the water storage tank through a connecting pipe. The connecting pipe is located at the bottom end of the interior of the water storage tank, and the interior of the water storage tank is filled with filtered liquid.
[0014] As a preferred solution of the present invention, the movable frame is slidably connected to a connecting plate at one end close to the filter screen, and two sets of sliding rods are fixedly connected to the end of the connecting plate close to the movable frame. Both ends of the sliding rods are slidably connected to sliding blocks, and the outer side of the sliding block is rotatably connected to a guide rod, and the end of the guide rod away from the sliding block is rotatably connected to the movable frame, and a second compression spring is sleeved on both ends of the sliding rod and located on the outer side of the sliding block.
[0015] As a preferred solution of the present invention, a cleaning brush is provided at one end of the connecting plate close to the filter screen, and both ends of the connecting plate are slidably connected to the limiting rod. The cleaning brush is connected to the limiting rod through a fixed groove, and a second movable ring is fixedly connected to the outside of the limiting rod and located inside the connecting plate, and a third compression spring is fixedly connected to the outside of the second movable ring and located outside the limiting rod.
[0016] As a preferred solution of the present invention, a receiving box is fixedly connected to the top of the connecting shell and located on the outside of the connecting box. A circulating pump is provided on the outside of the receiving box and located on the top of the connecting shell. A circulating pipe is fixedly connected to the outside of the circulating pump. The circulating pipe has a spiral structure. The end of the circulating pipe away from the circulating pump extends to the interior of the receiving box. A semiconductor refrigeration plate is fixedly connected to the interior of the receiving box. The semiconductor refrigeration plate extends to the outside of the receiving box and is fixedly connected to a heat sink.
[0017] As a preferred solution of the present invention, the dust suction device includes a connecting ring fixedly connected to the milling head of the CNC milling device, and multiple groups of guide cylinders are fixedly connected to the bottom of the connecting ring. Both ends of the top of the connecting ring are fixedly connected to bellows, and the two groups of bellows are connected by a fixed pipe. The fixed pipe extends from one end of the connecting ring away from the connecting ring to the front end of the inside of the connecting box, and the circulation pipe is located on the outside of the fixed pipe.
[0018] As a preferred solution of the present invention, the clamping assembly includes support frames fixedly connected to both ends of the moving platform, and the ends of the two groups of support frames close to each other are fixedly connected to a fixed plate, the top of the fixed plate is rotatably connected to two groups of clamping rods, the front end of the clamping rod is fixedly connected to a clamping block, the rear end of the clamping rod is fixedly connected to a driving gear, the two groups of driving gears are meshed with each other, the rear end of the top of the fixed plate is fixedly connected to a first telescopic cylinder, the driving end of the first telescopic cylinder is rotatably connected to a group of clamping rods, and the bottom of the moving platform and located at the top of the CNC machine tool body is fixedly connected to the driving end of the second telescopic cylinder.
[0019] Compared with the prior art, the present invention has the following beneficial effects:
[0020] 1. In the present invention, through the design of the dust suction device, the dust suction device mainly includes a connecting ring, a guide cylinder, a bellows, a fixed pipe and other parts fixedly connected to the milling head of the CNC milling device. When the cylindrical material is milled, the air pump is started to generate an adsorption force inside the guide cylinder through the fixed pipe and the bellows. This adsorption force guides the waste chips and exhaust gas generated during the milling process into the interior of the fixed pipe, and then into the interior of the connecting box for treatment, effectively collecting the waste chips and exhaust gas generated during the milling process, keeping the working environment clean, improving the processing efficiency and processing quality, and avoiding the damage of waste chips to the equipment and workpiece.
[0021] 2. In the present invention, through the design of the processing component, the processing component mainly includes a connecting box, a water storage tank, a filter screen, an air pump, a guide pipe, a nozzle, a delivery pipe and other parts. The exhaust gas enters the bottom of the water storage tank through the connecting box, contacts with the filtrate inside the water storage tank for filtration, and at the same time, the water pump is started to introduce the filtrate into the interior of the nozzle through the delivery pipe to spray the exhaust gas. The treated exhaust gas is discharged through the guide fan. The filter liquid and spraying treatment effectively remove harmful substances in the exhaust gas, meet the environmental emission standards, and improve the overall practicality and environmental performance of the equipment.
[0022] 3. In the present invention, through the design of the cleaning brush, the cleaning brush is mainly connected to the movable frame through the connecting plate, sliding rod, sliding block, guide rod, second compression spring and other parts. When the movable frame is displaced, the sliding block and guide rod are driven to displace by the second compression spring, so that the connecting plate and the cleaning brush are attached to the surface of the filter screen for cleaning, effectively removing the waste debris attached to the filter screen, ensuring the filtering effect of the filter screen, and improving the stability and service life of the equipment.
[0023] 4. In the present invention, through the design of the clamping assembly, the clamping assembly mainly includes a support frame, a fixed plate, a clamping rod, a clamping block, a driving gear, a first telescopic cylinder and other parts. After the cylindrical material is placed on the top of the movable platform, the first telescopic cylinder is started to drive a group of clamping rods to rotate, and the driving gears on the outside of this group of clamping rods will drive another group of meshing driving gears to rotate, thereby causing the two groups of clamping blocks to displace and clamp the cylindrical material, thereby achieving stable clamping of the cylindrical material, preventing loosening or offset during processing, improving processing accuracy and efficiency, and ensuring processing quality.
[0024] 5. In the present invention, through the design of the closing plate, the closing plate is mainly connected to the connecting box through the moving rod, the rotating rod, the sleeve, the first compression spring and other parts. When the moving frame is displaced, the moving rod is driven to displace by the guide frame, and the moving rod then drives the rotating rod to rotate, so that the closing plate opens or closes the collection slot, realizing the automatic collection and discharge of waste chips, simplifying the operation process, and improving the degree of automation and practicality of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0026] Figure 2 This is a schematic structural diagram of the laser cutting device of the present invention;
[0027] Figure 3 This is a schematic structural diagram of the CNC milling device of the present invention;
[0028] Figure 4 This is a schematic structural diagram of the processing device of the present invention;
[0029] Figure 5 This is a schematic diagram of the structure of the container of the present invention;
[0030] Figure 6 This is a schematic diagram of the internal structure of the connection box of the present invention;
[0031] Figure 7 This is a schematic diagram of the closed plate structure of the present invention;
[0032] Figure 8 This is a structural schematic diagram of the mobile rack of the present invention;
[0033] Figure 9 This is a schematic diagram of the cleaning brush structure of the present invention;
[0034] Figure 10 Schematic diagram of the internal structure of the sleeve of the present invention;
[0035] Figure 11 This is a schematic structural diagram of the dust collection device of the present invention;
[0036] Figure 12 It is a schematic diagram of the structure of the clamping assembly of the present invention.
[0037] In the figure: 1. CNC machine tool body; 2. Connecting shell; 3. CNC milling device; 4. Dust collection device; 5. Exhaust gas treatment device; 6. Laser cutting device; 7. Moving table; 8. Clamping assembly; 9. Connecting box; 10. Water storage tank; 11. Filter screen; 12. Moving frame; 13. Cleaning brush; 14. Air pump; 15. Guide pipe; 16. Nozzle; 17. Delivery pipe; 18. Guide fan; 19. Driving screw; 20. Closing plate; 21. Collecting tank; 22. Sleeve; 23. Moving rod; 24. Rotating rod; 25. First moving ring; 26. First compression spring ; 27. Guide frame; 28. Water pump; 29. Connecting pipe; 30. Connecting plate; 31. Sliding rod; 32. Sliding block; 33. Guide rod; 34. Second compression spring; 35. Limit rod; 36. Fixed groove; 37. Second movable ring; 38. Third compression spring; 39. Accommodating box; 40. Circulating pump; 41. Circulating pipe; 42. Semiconductor refrigeration plate; 43. Heat sink; 44. Connecting ring; 45. Guide cylinder; 46. Bellows; 47. Fixed pipe; 48. Support frame; 49. Fixed plate; 50. Clamping rod; 51. Clamping block; 52. Drive gear. DETAILED DESCRIPTION
[0038] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0039] Example:
[0040] See also Figures 1-12 , the present invention provides a technical solution:
[0041] A multi-process integrated machining center for ship hull valves includes a CNC machine tool body 1, a connecting shell 2 fixedly connected to the rear end of the top of the CNC machine tool body 1, a CNC milling device 3 provided on the top of the CNC machine tool body 1 and located inside the connecting shell 2, a dust collection device 4 provided on the outside of the CNC milling device 3, an exhaust gas treatment device 5 provided on the top of the connecting shell 2, a laser cutting device 6 provided at the front end of the top of the CNC machine tool body 1, a movable platform 7 slidably connected to the top of the CNC machine tool body 1 and located below the laser cutting device 6 and the CNC milling device 3, and a clamping assembly 8 provided on the top of the movable platform 7;
[0042] The dust collecting device 4 is used to absorb the waste gas generated by material milling;
[0043] The exhaust gas treatment device 5 is used to collect and treat the exhaust gas. The exhaust gas treatment device 5 includes a connecting box 9 fixedly connected to the top of the connecting shell 2. A water storage tank 10 is opened inside the connecting box 9. A filter screen 11 is fixedly connected to the front end of the connecting shell 2. A movable frame 12 is slidably connected to the outside of the filter screen 11 inside the connecting shell 2. An air pump 14 is fixedly connected to one end of the connecting box 9 close to the water storage tank 10. The air pump 14 extends to the inside of the water storage tank 10 and is fixedly connected to two sets of guide pipes 15. A nozzle 16 is fixedly connected to the top of the water storage tank 10. Both ends of the top of the nozzle 16 are fixedly connected to a delivery pipe 17. The rear end of the connecting shell 2 is fixedly connected to two sets of guide fans 18.
[0044] The clamping assembly 8 is used to clamp the material.
[0045] Furthermore, a drive screw 19 is rotatably connected to the interior of the connecting shell 2 and located inside the movable frame 12. The drive screw 19 extends to the top of the connecting box 9 and is fixedly connected to a drive motor. The driving end of the drive motor is fixedly connected to the drive screw 19. The movable frame 12 moves axially on the outside of the drive screw 19. The drive motor is started to drive the drive screw 19 to rotate, so that the movable frame 12 can be displaced.
[0046] Among them, a closing plate 20 is rotatably connected inside the connecting box 9 and located below the movable frame 12. A collecting trough 21 is opened inside the connecting box 9 and located below the closing plate 20. Two sets of sleeves 22 are fixedly connected inside the connecting box 9 and located on the outside of the closing plate 20. The inside of the sleeve 22 is slidably connected to a moving rod 23, and the bottom of the moving rod 23 is rotatably connected to a rotating rod 24. The end of the rotating rod 24 away from the moving rod 23 is rotatably connected to the closing plate 20. When the moving rod 23 is displaced, the rotating rod 24 is driven to displace, so that the closing plate 20 can be driven to rotate, so that the collecting trough 21 can be opened, so that waste chips can be introduced into the interior of the collecting trough 21 and collected and processed by the collecting trough 21.
[0047] Secondly, a first moving ring 25 is fixedly connected to the outside of the moving rod 23 and located inside the sleeve 22. A first compression spring 26 is fixedly connected to the outside of the first moving ring 25 and located on the outside of the moving rod 23. The moving frame 12 is connected to the moving rod 23 through a guide frame 27. When the moving frame 12 is displaced, it drives the guide frame 27 to displace, so that the guide frame 27 contacts the moving rod 23, and can drive the moving rod 23 to displace. When the contact between the guide frame 27 and the moving rod 23 is disconnected, the first moving ring 25 is reset by the first compression spring 26, so that the moving rod 23 is reset, and the rotating rod 24 is reset, so that the closing plate 20 can close the collection tank 21 to prevent affecting the adsorption of waste chips.
[0048] Furthermore, a water pump 28 is fixedly connected to the bottom of the delivery pipe 17, and the water pump 28 extends to the interior of the water storage tank 10 through a connecting pipe 29. The connecting pipe 29 is located at the bottom end of the interior of the water storage tank 10, and the interior of the water storage tank 10 is filled with filtered liquid. When the exhaust gas is introduced into the interior of the connecting box 9, the exhaust gas is introduced into the bottom end of the interior of the water storage tank 10 through the air pump 14 and the guide pipe 15, and comes into contact with the filtered liquid inside the water storage tank 10. The exhaust gas can be filtered by the filtered liquid. At the same time, the water pump 28 is started, and the filtered liquid is introduced into the interior of the delivery pipe 17 through the connecting pipe 29, so that the filtered liquid is introduced into the interior of the nozzle 16 to spray the exhaust gas, thereby effectively filtering the exhaust gas, and starting the guide fan 18 to guide the exhaust gas so that the exhaust gas is discharged.
[0049] The second end of the second moving ring 37 is fixedly connected to the inner wall of the filter screen 11, and the second end of the second moving ring 37 is fixedly connected to the inner wall of the filter screen 11. The second end of the second moving ring 37 is fixedly connected to the inner wall of the filter screen 11, and the second end of the second moving ring 37 is fixedly connected to the outer wall of the filter screen 11. The second compression spring 34 drives the sliding block 32 to move, causing the guide rod 33 to move, and driving the connecting plate 30 to move, so that the cleaning brush 13 can move and fit the surface of the filter screen 11. Through the displacement of the movable frame 12, the cleaning brush 13 can block the surface of the filter screen 11 to prevent affecting the initial filtering effect of the exhaust gas. When the cleaning brush 13 is used for a long time and the surface is greatly worn, the pull rod limit rod 35 is moved out from the inside of the fixed groove 36, so that the cleaning brush 13 can be removed from the inside of the connecting plate 30, and a new cleaning brush 13 is placed inside the connecting plate 30. The second movable ring 37 is driven to move by the third compression spring 38, so that the limit rod 35 is moved to the inside of the fixed groove 36, and the cleaning brush 13 is installed inside the connecting plate 30. Through the overall design, the cleaning brush 13 can be easily replaced.
[0050] Furthermore, a receiving box 39 is fixedly connected to the top of the connecting shell 2 and located on the outside of the connecting box 9, and a circulating pump 40 is provided on the outside of the receiving box 39 and located on the top of the connecting shell 2. A circulating pipe 41 is fixedly connected to the outside of the circulating pump 40. The circulating pipe 41 is designed with a spiral structure. The end of the circulating pipe 41 away from the circulating pump 40 extends to the inside of the receiving box 39. A semiconductor refrigeration plate 42 is fixedly connected to the inside of the receiving box 39. The semiconductor refrigeration plate 42 extends to the outside of the receiving box 39 and is fixedly connected to the heat sink 43. Start the semiconductor refrigeration plate 42, and the cooling end of the semiconductor refrigeration plate 42 cools the coolant inside the receiving box 39. Start the circulating pump 40 to introduce the coolant into the inside of the circulating pipe 41, so that the circulating pipe 41 has a heat dissipation and cooling function, and the heating end of the semiconductor refrigeration plate 42 is dissipated through the heat sink 43 to prevent the heating end from affecting the operation of the cooling end.
[0051] Furthermore, the dust collection device 4 includes a connecting ring 44 fixedly connected to the milling head of the CNC milling device 3, and the bottom of the connecting ring 44 is fixedly connected to multiple groups of guide cylinders 45. The two ends of the top of the connecting ring 44 are fixedly connected to bellows 46. The two groups of bellows 46 are connected by a fixed pipe 47. The fixed pipe 47 extends from one end of the connecting ring 44 to the front end of the connecting box 9. The circulation pipe 41 is located on the outside of the fixed pipe 47. When milling cylindrical materials, the air pump 14 is started to cooperate with the fixed pipe 47 and the bellows 46 so that the interior of the guide cylinder 45 has adsorption force, and the waste chips milled by the milling head and the exhaust gas generated by the mechanism cutting are introduced into the interior of the fixed pipe 47, so that the waste chips and exhaust gas can be introduced into the interior of the connecting box 9, and the waste chips are blocked by the filter 11, and the exhaust gas is introduced into the interior of the water storage tank 10.
[0052] Furthermore, the clamping assembly 8 includes support frames 48 fixedly connected to both ends of the moving platform 7, and the ends of the two groups of support frames 48 close to each other are fixedly connected to a fixed plate 49, and the top of the fixed plate 49 is rotatably connected to two groups of clamping rods 50, and the front end of the clamping rod 50 is fixedly connected to a clamping block 51, and the rear end of the clamping rod 50 is fixedly connected to a driving gear 52. The two groups of driving gears 52 are meshed with each other, and the rear end of the top of the fixed plate 49 is fixedly connected to a first telescopic cylinder, and the driving end of the first telescopic cylinder is rotatably connected to a group of clamping rods 50. The bottom of the moving platform 7 and the top of the CNC machine tool body 1 are fixedly connected to the driving end of the second telescopic cylinder. When processing cylindrical materials, the cylindrical material is placed on the top of the moving platform 7, and the first telescopic cylinder is started to drive a group of clamping rods 50 to rotate, so that the driving gear 5 on the outside thereof 2 rotates, driving the other set of driving gears 52 in meshing connection to rotate, so that the other set of clamping rods 50 rotates, so that the two sets of clamping blocks 51 can be displaced to clamp the cylindrical material. When processing the cylindrical material, the cylindrical material is prevented from loosening, which affects the processing effect of the cylindrical material. The second telescopic cylinder is started to move the movable platform 7 to the bottom of the CNC milling device 3. The milling head of the CNC milling device 3 is used to process and shape the middle ladder hole of the cylindrical material. The movable platform 7 is then moved to the bottom of the laser cutting device 6. The laser cutting device 6 is used to cut the cylindrical material in a vertical plane. When the cutting is completed, one group of materials divided into two groups is taken down, the materials are fixed again, and the movable platform 7 is moved to the bottom of the CNC milling device 3 again to drill the material.
[0053] In this embodiment, the implementation scenario is specifically as follows: when processing cylindrical materials, the cylindrical material is placed on the top of the movable table 7, and the first telescopic cylinder is started to drive a group of clamping rods 50 to rotate, so that the driving gear 52 on the outside thereof rotates, and drives another group of meshing driving gears 52 to rotate, so that the other group of clamping rods 50 rotates, so that the two groups of clamping blocks 51 can be displaced to clamp the cylindrical material. When processing the cylindrical material, the cylindrical material is prevented from loosening, which affects the effect of processing the cylindrical material. The second telescopic cylinder is started to move the movable table 7 to the bottom of the CNC milling device 3, and the middle ladder hole of the cylindrical material can be made through the milling head of the CNC milling device 3. After forming, the movable platform 7 is moved to the bottom of the laser cutting device 6, and the cylindrical material is cut vertically by the laser cutting device 6. When the cutting is completed, one group of materials divided into two groups is taken down, and the materials are fixed again. The movable platform 7 is moved to the bottom of the CNC milling device 3 again, and the material is drilled. The air pump 14 is started to cooperate with the fixed pipe 47 and the bellows 46 to make the inside of the guide cylinder 45 have adsorption force, and the waste chips milled by the milling head and the exhaust gas generated by the mechanism cutting are introduced into the inside of the fixed pipe 47, so that the waste chips and exhaust gas can be introduced into the inside of the connecting box 9, and the waste chips are blocked by the filter 11, and the exhaust gas is introduced into the inside of the water storage tank 10, and the semiconductor refrigeration plate 42 is started. The cooling end of the semiconductor refrigeration plate 42 is The cooling liquid inside the receiving box 39 is cooled, and the circulation pump 40 is started to introduce the cooling liquid into the inside of the circulation pipe 41, so that the circulation pipe 41 has the heat dissipation and cooling function, and the fixed pipe 47 is subjected to heat dissipation treatment to prevent the temperature of the exhaust gas from affecting the inner wall of the fixed pipe 47 and causing deformation. The exhaust gas is introduced into the bottom end of the water storage tank 10 and contacts the filtered liquid inside the water storage tank 10. The exhaust gas can be filtered by the filtered liquid. At the same time, the water pump 28 is started to introduce the filtered liquid into the inside of the delivery pipe 17 through the connecting pipe 29, so that the filtered liquid is introduced into the inside of the nozzle 16 to spray the exhaust gas, thereby effectively filtering the exhaust gas. The guide fan 18 is started to guide the exhaust gas so that the exhaust gas is discharged. When the filter 11 When there is a lot of waste debris attached to the surface, affecting the filtering effect of the filter screen 11, the second compression spring 34 drives the sliding block 32 to move, so that the guide rod 33 is moved, and the connecting plate 30 is moved, so that the cleaning brush 13 can be moved to fit the surface of the filter screen 11, and the drive motor is started to drive the drive screw 19 to rotate, so that the movable frame 12 can be moved. Through the displacement of the movable frame 12, the cleaning brush 13 can be blocked on the surface of the filter screen 11 to prevent affecting the initial filtering effect of the exhaust gas. When the cleaning brush 13 is used for a long time and the surface is greatly worn, the pull rod limit rod 35 is moved out from the inside of the fixing groove 36, so that the cleaning brush 13 can be removed from the inside of the connecting plate 30.A new cleaning brush 13 is placed inside the connecting plate 30, and the second movable ring 37 is displaced by the third compression spring 38, so that the limiting rod 35 is displaced to the inside of the fixing groove 36, and the cleaning brush 13 is installed inside the connecting plate 30. Through the overall design, the cleaning brush 13 can be easily replaced. When the movable frame 12 is displaced, the guide frame 27 is displaced so that the guide frame 27 contacts the movable rod 23, which can drive the movable rod 23 to displace. When the movable rod 23 is displaced, the rotating rod 24 is displaced, so that the closing plate 2 can be driven. 0 rotates, opening the collection trough 21 and allowing waste chips to be directed into the collection trough 21 for collection and processing. When the contact between the guide frame 27 and the movable rod 23 is broken, the first compression spring 26 drives the first movable ring 25 to reset, causing the movable rod 23 to reset, and the rotating rod 24 to reset, allowing the closing plate 20 to close the collection trough 21, preventing it from affecting the absorption of waste chips. Compared with existing integrated machining centers, the design of the present invention can improve the overall practicality of the integrated machining center.
[0054] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. A multi-process integrated machining center for ship hull valves, comprising a CNC machine tool body (1), characterized in that: The rear end of the top of the CNC machine tool body (1) is fixedly connected to a connecting shell (2); a CNC milling device (3) is provided on the top of the CNC machine tool body (1) and located inside the connecting shell (2); a dust collecting device (4) is provided on the outside of the CNC milling device (3); an exhaust gas treatment device (5) is provided on the top of the connecting shell (2); a laser cutting device (6) is provided on the front end of the top of the CNC machine tool body (1); a moving platform (7) is slidably connected to the top of the CNC machine tool body (1) and located below the laser cutting device (6) and the CNC milling device (3); and a clamping assembly (8) is provided on the top of the moving platform (7); The dust collecting device (4) is used to absorb and treat the waste gas generated by material milling; The exhaust gas treatment device (5) is used to collect and treat exhaust gas, and the exhaust gas treatment device (5) includes a connection box (9) fixedly connected to the top of the connection shell (2), a water storage tank (10) is provided inside the connection box (9), a filter screen (11) is fixedly connected to the front end of the connection shell (2), a movable frame (12) is slidably connected to the inside of the connection shell (2) and located outside the filter screen (11), an air pump (14) is fixedly connected to one end of the connection box (9) close to the water storage tank (10), the air pump (14) extends to the inside of the water storage tank (10) and is fixedly connected to two groups of guide pipes (15), a nozzle (16) is fixedly connected to the top of the water storage tank (10), and both ends of the top of the nozzle (16) are fixedly connected to a delivery pipe (17), and the rear end of the connection shell (2) is fixedly connected to two groups of guide fans (18); The clamping assembly (8) is used for clamping materials.
2. The multi-process integrated processing center for hull valves according to claim 1 is characterized by: A driving screw (19) is rotatably connected inside the connecting shell (2) and inside the movable frame (12); the driving screw (19) extends to the top of the connecting box (9) and is fixedly connected to a driving motor; the driving end of the driving motor is fixedly connected to the driving screw (19); and the movable frame (12) moves axially outside the driving screw (19).
3. The multi-process integrated processing center for hull valves according to claim 1 is characterized by: A closing plate (20) is rotatably connected inside the connection box (9) and located below the movable frame (12); a collecting trough (21) is provided inside the connection box (9) and located below the closing plate (20); two groups of sleeves (22) are fixedly connected inside the connection box (9) and located outside the closing plate (20); a moving rod (23) is slidably connected inside the sleeve (22); a rotating rod (24) is rotatably connected to the bottom of the moving rod (23); and an end of the rotating rod (24) away from the moving rod (23) is rotatably connected to the closing plate (20).
4. A multi-process integrated processing center for hull valves according to claim 5, characterized in that: A first moving ring (25) is fixedly connected to the outside of the moving rod (23) and located inside the sleeve (22); a first compression spring (26) is fixedly connected to the outside of the first moving ring (25) and located outside the moving rod (23); and the moving frame (12) is connected to the moving rod (23) via a guide frame (27).
5. The multi-process integrated processing center for hull valves according to claim 1 is characterized by: A water pump (28) is fixedly connected to the bottom of the delivery pipe (17), and the water pump (28) extends to the interior of the water storage tank (10) through a connecting pipe (29). The connecting pipe (29) is located at the bottom end of the interior of the water storage tank (10), and the interior of the water storage tank (10) is filled with filtered liquid.
6. The multi-process integrated processing center for hull valves according to claim 1 is characterized by: The end of the movable frame (12) close to the filter screen (11) is slidably connected to a connecting plate (30), and the end of the connecting plate (30) close to the movable frame (12) is fixedly connected to two sets of sliding rods (31), both ends of the sliding rods (31) are slidably connected to sliding blocks (32), the outer side of the sliding block (32) is rotatably connected to a guide rod (33), and the end of the guide rod (33) away from the sliding block (32) is rotatably connected to the movable frame (12), and both ends of the sliding rod (31) and located on the outer side of the sliding block (32) are sleeved with a second compression spring (34).
7. The multi-process integrated processing center for hull valves according to claim 6, characterized in that: A cleaning brush (13) is provided at one end of the connecting plate (30) close to the filter screen (11), and both ends of the connecting plate (30) are slidably connected to a limiting rod (35). The cleaning brush (13) is connected to the limiting rod (35) through a fixing groove (36), and a second movable ring (37) is fixedly connected to the outside of the limiting rod (35) and located inside the connecting plate (30), and a third compression spring (38) is fixedly connected to the outside of the second movable ring (37) and located outside the limiting rod (35).
8. The multi-process integrated processing center for hull valves according to claim 1 is characterized by: A receiving box (39) is fixedly connected to the top of the connecting shell (2) and located on the outside of the connecting box (9); a circulating pump (40) is provided on the outside of the receiving box (39) and located on the top of the connecting shell (2); a circulating pipe (41) is fixedly connected to the outside of the circulating pump (40); the circulating pipe (41) is designed in a spiral structure; one end of the circulating pipe (41) away from the circulating pump (40) extends to the inside of the receiving box (39); a semiconductor refrigeration plate (42) is fixedly connected to the inside of the receiving box (39); the semiconductor refrigeration plate (42) extends to the outside of the receiving box (39) and is fixedly connected to a heat sink (43).
9. The multi-process integrated processing center for hull valves according to claim 8, characterized in that: The dust collecting device (4) comprises a connecting ring (44) fixedly connected to the milling head of the numerical control milling device (3); a plurality of guide cylinders (45) are fixedly connected to the bottom of the connecting ring (44); both ends of the top of the connecting ring (44) are fixedly connected to bellows (46); two groups of the bellows (46) are connected by a fixed pipe (47); an end of the fixed pipe (47) away from the connecting ring (44) extends to the front end inside the connecting box (9); and the circulating pipe (41) is located outside the fixed pipe (47).
10. The multi-process integrated processing center for hull valves according to claim 1, characterized in that: The clamping assembly (8) includes a support frame (48) fixedly connected to both ends of the movable platform (7), and two groups of the support frames (48) are fixedly connected to a fixed plate (49) at one end close to each other. The top of the fixed plate (49) is rotatably connected to two groups of clamping rods (50), the front end of the clamping rod (50) is fixedly connected to a clamping block (51), the rear end of the clamping rod (50) is fixedly connected to a driving gear (52), and the two groups of driving gears (52) are meshed and connected with each other. The rear end of the top of the fixed plate (49) is fixedly connected to a first telescopic cylinder, and the driving end of the first telescopic cylinder is rotatably connected to a group of clamping rods (50). The bottom of the movable platform (7) and the top of the CNC machine tool body (1) are fixedly connected to the driving end of the second telescopic cylinder.
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