Saving type sesame scattering device

Abstract

The invention discloses a saving type sesame scattering device, and belongs to the technical field of bread production equipment, and the technical scheme is characterized in that the saving type sesame scattering device comprises a conveying assembly used for conveying trays along the x axis; the sesame scattering machine is arranged above the conveying assembly and connected with the conveying device through a frame body, and sesame scattered by the sesame scattering machine is linear along the y axis; the fitting plate is arranged at the outlet end of the sesame scattering machine and used for receiving the sesame scattered by the sesame scattering machine, a plurality of through holes used for leaking the sesame are formed in the fitting plate, and the through holes are distributed at intervals along the y axis; a sliding block of the electric linear module is connected with the fitting plate, and is used for driving the fitting plate to periodically reciprocate along the x axis, enabling the through hole to cut off linear blanking of the sesame scattering machine, forming a plurality of line sections with variable lengths for blanking, and fitting to form a target shape on a tray, so that the effect of enabling sesame to accurately fall on bread is achieved.

Description

Technical Field

[0001] The present application relates to the technical field of bread production equipment, and in particular to an economical sesame-spreading device. Background Art

[0002] In food processing, especially baked goods, decoration is a critical step in enhancing a product's appearance and flavor. As consumers' demand for quality and personalization in baked goods continues to rise, efficient and precise food decoration has become a key research topic in this field. Appropriate decoration not only enhances food's appeal but also offers consumers a new taste experience, driving the baked goods industry toward greater diversification and refinement. Furthermore, for food manufacturers, optimizing decoration techniques can help improve production efficiency, reduce costs, and enhance market competitiveness.

[0003] The existing patent document with publication number CN222109118U provides a device for automatically and evenly sprinkling sesame seeds on bread, comprising: a housing for holding sesame seeds; a sesame stick that horizontally extends through both sides of the housing and blocks the outlet at the lower end of the housing; a plurality of independent, evenly distributed grooves are provided on the outer wall of the sesame stick between the two sides of the housing, into which the sesame seeds fall; a motor is mounted on the housing and configured to drive the sesame stick to rotate so that when the grooves face diagonally downward, the sesame seeds automatically fall and are sprinkled on the bread. A conveyor belt for conveying bread is located below the housing; the sesame seeds are mounted within the housing and automatically fall into the grooves; when the motor drives the sesame stick to rotate, the sesame seeds in the grooves rotate accordingly; when the sesame seeds rotate to a position where the grooves face diagonally downward, the sesame seeds fall freely under the action of gravity and are sprinkled on the bread. The provision of the grooves ensures that the position where the sesame seeds fall remains stable, resulting in even sesame sprinkling and distribution on the bread.

[0004] However, in actual application, since bread is usually placed in the tray cavity and is evenly distributed, although the above device can achieve even scattering of sesame seeds, many of the scattered sesame seeds will still fall outside the tray cavity and fail to land accurately on the bread. Summary of the Invention

[0005] In order to ensure that sesame seeds fall accurately on bread, the present invention provides an economical sesame seed sprinkling device.

[0006] The present invention provides an economical sesame spreading device that adopts the following technical solutions: An economical sesame spreading device includes a conveying assembly for conveying a tray along an x-axis; A sesame spreading machine is provided above the conveying assembly and is connected to the conveying device through a frame, and the sesame seeds spread by the sesame spreading machine are linear along the y-axis; a fitting plate, the fitting plate being provided at the outlet end of the sesame spreader for receiving sesame seeds spread by the sesame spreader, the fitting plate being provided with a plurality of through holes for leaking sesame seeds, the plurality of through holes being spaced apart along the y-axis; and An electric linear module, wherein the slider of the electric linear module is connected to the fitting plate, is used to drive the fitting plate to move back and forth periodically along the x-axis, so as to make the through hole partition the linear blanking of the sesame spreading machine, and form a plurality of linear blankings with variable lengths, which are used to fit into the target shape on the pallet.

[0007] By adopting the above technical solution, when using the economical sesame spreading device, a conveyor assembly transports the tray along the x-axis. A sesame spreader is located above the conveyor assembly and spreads sesame seeds in a linear pattern along the y-axis. The sesame seeds fall onto a fitting plate at the outlet of the spreader. Multiple through-holes spaced along the y-axis on the fitting plate allow the sesame seeds to fall through. Simultaneously, an electric linear module drives the fitting plate to move periodically back and forth along the x-axis, allowing the through-holes to block the linear material falling from the spreader, forming multiple linear segments of material with variable lengths. Ultimately, these linear segments can be fitted into the target shape on the tray, effectively meeting different sesame spreading requirements and ensuring that the sesame seeds land precisely on the bread.

[0008] Preferably, the conveying assembly includes a fixed frame, a conveying motor, a first transmission rod, a second transmission rod and a conveyor belt, the conveying motor is connected to the fixed frame, the axes of the first transmission rod and the second transmission rod are parallel to the y-axis, the first transmission rod and the second transmission rod are rotatably connected to the fixed frame, and the first transmission rod is connected to the driving shaft of the conveying motor; the first transmission rod is provided with a first conveying wheel, the second transmission rod is provided with a second conveying wheel, the conveyor belt is provided on the first conveying wheel and the second conveying wheel, and abuts against the first conveying wheel and the second conveying wheel, and the pallet is placed on multiple conveyor belts.

[0009] By adopting the above technical solution, the conveying motor drives the first transmission rod to rotate, driving the first conveying wheel to rotate, and then the conveyor belt moves. The second conveying wheel assists the conveyor belt to run stably, and can smoothly convey the pallet along the x-axis, providing a continuous and stable pallet conveying function for the sesame sprinkling operation.

[0010] Preferably, a control module is further included, and the fixing frame is connected to a sensor for detecting whether the tray reaches a preset position, and the sensor is electrically connected to the control module.

[0011] By adopting the above technical solution, a sensor is used to detect whether the tray has reached the preset position and transmit the signal to the control module, so that the timing of the sesame sprinkling operation can be accurately grasped, thereby improving the accuracy and efficiency of the sesame sprinkling.

[0012] Preferably, the conveying motor is connected to an encoder, and the encoder and the electric linear module are both electrically connected to the control module. The control module adjusts the linear speed of the conveyor belt and the linear speed of the electric linear module through a control program.

[0013] By adopting the above technical solution, the conveying motor is connected to the encoder, the encoder and the electric linear module are electrically connected to the control module, and the control module can adjust the linear speed of the conveyor belt and the linear speed of the electric linear module through the control program, so that when sprinkling sesame seeds, it can better match the speed of the conveying tray and the moving speed of the fitting plate, and more accurately fit into the target shape on the tray, thereby improving the accuracy and efficiency of sesame sprinkling.

[0014] Preferably, the working plane of the fitting plate is inclined at an angle of 20 to 45 degrees relative to the horizontal plane, and a waste material collecting unit is provided at the lower end of the fitting plate.

[0015] By adopting the above technical solution, the fitting plate is inclined at a certain angle to allow excess sesame seeds to slide to the lower end. The residual material collection unit provided at the lower end can collect excess sesame seeds, avoid waste, and improve the utilization rate of sesame seeds.

[0016] Preferably, the residual material collection unit includes a transport component and a recovery container, the transport component includes a connecting frame, a transport roller, a transport belt and a transport motor, the connecting frame is connected to the frame body, two transport rollers are provided, respectively arranged at the two ends of the connecting frame along the y-axis, the transport rollers are rotatably connected to the connecting frame, and the axis of the transport rollers is perpendicular to the y-axis, the transport belt is sleeved on two transport rollers, the transport motor is connected to the frame body, and the drive shaft of the transport motor is connected to any one of the transport rollers, so as to realize the transport belt transporting the remaining sesame seeds along the y-axis, and the recovery container is provided at the outlet end of the transport component for receiving the remaining sesame seeds.

[0017] By adopting the above technical solution, during the operation of the sesame spreading device, the remaining sesame seeds can be collected by the conveyor belt. Specifically, the conveyor motor drives the conveyor rollers to rotate, causing the conveyor belt mounted on the two conveyor rollers to run along the y-axis, transporting the remaining sesame seeds to the outlet end of the conveyor assembly, where they are then received by a recovery container located at the outlet. This effectively collects and recycles the remaining sesame seeds, avoids sesame waste, and improves resource utilization.

[0018] Preferably, the connecting frame is connected to a baffle, the working surface of the baffle is inclined and extends from the top to the bottom toward the direction close to the conveyor belt, and is used to enclose the sesame seeds that slide off the fitting plate.

[0019] By adopting the above technical solution, the possibility of sesame seeds that slip off the fitting plate and scatter outside the transport component can be reduced, ensuring that the remaining sesame seeds can be smoothly transported to the recycling container, thereby improving the sesame recycling efficiency.

[0020] Preferably, the residual material collection unit further includes a guide plate, which is connected to the frame, and is arranged at an angle, with the top end of the guide plate arranged below the outlet end of the conveyor belt, and the bottom end of the guide plate arranged above the recovery container.

[0021] By adopting the above technical solution, the remaining sesame seeds transported by the conveyor belt can flow smoothly into the recovery container through the guide plate, reducing the waste of sesame seeds from spilling and improving the sesame recovery efficiency.

[0022] In summary, the present invention has the following beneficial effects: 1. The conveyor assembly transports the tray, sesame spreader, fitting plate, and electric linear module. This allows the scattered sesame seeds to form multiple linear segments of variable length, which fit into the target shape on the tray. This allows the sesame seeds to land precisely on the bread, minimizing the possibility of them being scattered outside the tray. 2. The control module combines sensors and encoders to adjust the speed of the conveyor belt and the electric linear module to ensure that the sesame seeds fall in line with the movement of the tray, allowing the sesame seeds to fall accurately to the target location and improve the accuracy of sesame sowing; 3. The fitting plate is tilted and equipped with a residual material collection unit, which can effectively recycle excess sesame seeds and further reduce the waste of sesame seeds. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 The present invention is a schematic diagram of the overall structure of an economical sesame-scattering device.

[0024] Figure 2 This is a schematic diagram of the location of the residual material collection unit.

[0025] Figure 3 is a top view of the fitting plate.

[0026] Description of reference numerals: 1. Conveying assembly; 11. Fixed frame; 12. Conveying motor; 13. First transmission rod; 131. First conveying wheel; 14. Second transmission roller; 141. Second conveying wheel; 15. Conveyor belt; 2. Pallet; 21. Tray nest; 3. Frame; 4. Sesame spreader; 5. Fitting plate; 51. Through hole; 6. Electric linear module; 7. Residual material collection unit; 71. Transport assembly; 711. Connecting frame; 712. Transport roller; 713. Conveyor belt; 714. Transport motor; 72. Guide plate; 73. Recovery container; 8. Baffle; 9. Sensor. DETAILED DESCRIPTION

[0027] In order to enable those skilled in the art to better understand the technical solutions in this specification, the technical solutions in the embodiments of this specification will be clearly and completely described below in conjunction with the drawings in the embodiments of this specification. Obviously, the described embodiments are only part of the embodiments of this application, not all of the embodiments.

[0028] In the description of the embodiments of this application, words such as "for example" or "for instance" are used to indicate examples, illustrations, or explanations. Any embodiment or design described as "for example" or "for instance" in the embodiments of this application should not be construed as being preferred or advantageous over other embodiments or designs. Rather, the use of words such as "for example" or "for instance" is intended to present the relevant concepts in a concrete manner.

[0029] In the description of the embodiments of the present application, the term "multiple" means two or more. For example, multiple systems refer to two or more systems, and multiple screen terminals refer to two or more screen terminals. In addition, the terms "first" and "second" are used for descriptive purposes only and are not to be understood as indicating or implying relative importance or implicitly indicating the indicated technical features. Thus, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. The terms "including", "comprising", "having" and their variations all mean "including but not limited to", unless otherwise specifically emphasized.

[0030] A kind of economical sesame spreading device, referring to Figure 1 , including a conveying component 1, a sesame spreader 4, a fitting plate 5 and an electric linear module 6. The conveying component 1 is used to convey the tray 2 along the x-axis. The sesame spreader 4 is arranged above the conveying component 1 and is fixedly connected to the conveying device through the frame 3. The sesame seeds scattered by the sesame spreader 4 are linear along the y-axis. The fitting plate 5 is arranged at the outlet end of the sesame spreader 4, for receiving the sesame seeds scattered by the sesame spreader 4. The fitting plate 5 is provided with a plurality of through holes 51 for leaking sesame seeds, and the plurality of through holes 51 are distributed at intervals along the y-axis. The slider of the electric linear module 6 is connected to the fitting plate 5, for driving the fitting plate 5 to move back and forth periodically along the x-axis, for making the through holes 51 block the linear blanking of the sesame spreader 4, forming a plurality of linear blankings of variable length, for fitting into the target shape on the tray 2.

[0031] The movement of the fitting plate 5 and the setting of the through hole 51 change the falling shape of the sesame seeds so that it matches the shape of the bread, allowing the sesame seeds to fall accurately on the bread and reduce waste.

[0032] Reference Figure 2The conveyor assembly 1 includes a fixed frame 11, a conveying motor 12, a first transmission rod 13, a second transmission rod, and a conveyor belt 15. The length of the fixed frame 11 is parallel to the x-axis, and the conveying motor 12 is fixedly connected to the side wall of the fixed frame 11. The first transmission rod 13 and the second transmission rod are both rotationally connected to the fixed frame 11, and the axes of the first transmission rod 13 and the second transmission rod are parallel to the y-axis. One end of the first transmission rod 13 passes through the fixed frame 11 and is fixedly connected to the drive shaft of the conveying motor 12.

[0033] Reference Figure 2 The first transmission rod 13 is provided with a first conveying wheel 131, the second transmission rod is provided with a second conveying wheel 141, the conveyor belt 15 is provided with the first conveying wheel 131 and the second conveying wheel 141, and is in contact with the first conveying wheel 131 and the second conveying roller.

[0034] The first conveying wheel 131, the second conveying wheel 141 and the conveying belt 15 form a conveying group, and there is at least one conveying group. When the conveying group is greater than one, two conveying groups are spaced apart along the y-axis.

[0035] The conveying motor 12 drives the first transmission rod 13 to rotate, driving the first conveying wheel 131 to rotate, and then the conveyor belt 15 moves. The second conveying wheel 141 assists the conveyor belt 15 to run stably, and can smoothly convey the tray 2 along the x-axis, providing a continuous and stable tray 2 conveying function for the sesame sprinkling operation.

[0036] Reference Figure 2 The frame 3 is fixedly connected to the fixed frame 11, and the sesame spreading machine 4 is fixedly connected to the frame 3.

[0037] Reference Figure 1 The fitting plate 5 is a plate-shaped body with a rectangular cross-section. The two ends of the fitting plate 5 along the y-axis are fixedly connected to the slider of the electric linear module 6, and the electric linear module 6 is fixedly connected to the frame 3.

[0038] Reference Figure 1 , fitting plate 5 is normally plastic plate or aluminum plate, and surface is smooth, is convenient for sesame to slide. Through hole 51 can be shape such as oval, triangle, diamond, its size and spacing are arranged according to actual demand.

[0039] Reference Figure 1 and Figure 2 The fitting plate 5 is tilted, and the tilt angle of its working plane relative to the horizontal plane is preferably 20 degrees to 45 degrees. A residual material collection unit 7 is provided at the bottom of the fitting plate 5, and the residual material collection unit 7 includes a transport component 71, a guide plate 72 and a recovery container 73.

[0040] The fitting plate 5 is inclined at a certain angle to allow excess sesame seeds to slide to the lower end. Cooperating with the residual material collecting unit 7 provided at the lower end, the excess sesame seeds can be collected to avoid waste and improve the utilization rate of sesame seeds.

[0041] Reference Figure 2 and Figure 3 The transport assembly 71 includes a connecting frame 711, transport rollers 712, a transport motor 714, and a transport belt 713. The connecting frame 711 is fixedly connected to the frame 3, and the length of the connecting frame 711 is parallel to the y-axis. There are two transport rollers 712, one at each end of the connecting frame 711 along the y-axis, and the axis of the transport rollers 712 is perpendicular to the y-axis. The transport belt 713 is mounted on the two transport rollers 712 and abuts against both transport rollers 712 to achieve y-axis feeding. During the operation of the sesame spreading device, the remaining sesame seeds can be collected by the transport belt 713.

[0042] Reference Figure 2 and Figure 3 The connecting frame 711 is fixedly connected to a baffle 8, with its length parallel to the y-axis. The working surface of the baffle 8 is inclined and extends from the top to the bottom toward the conveyor belt 713, which is used to enclose the sesame seeds that slide off the fitting plate 5 and reduce the possibility of the sesame seeds being scattered outside the conveyor assembly 71.

[0043] Reference Figure 2 The guide plate 72 is tilted and arranged at the outlet end of the transport assembly 71. The top of the guide plate 72 is arranged below the outlet end of the conveyor belt 713. The recovery container 73 is connected to the fixing frame 11 and is arranged at the bottom end of the guide plate 72. The recovery container 73 can be a plastic barrel or a metal box.

[0044] The remaining sesame seeds transported by the conveyor belt 713 flow smoothly into the recovery container 73 through the guide plate 72, thereby reducing the waste of sesame seeds and improving the sesame recovery efficiency.

[0045] Reference Figure 2 , also includes a control module, the control module can be a PLC controller, it can also be a single chip microcomputer.

[0046] The fixing frame 11 is fixedly connected with a sensor 9, which is electrically connected to the control module and is used to detect whether the tray 2 has reached a preset position. The sensor 9 is a photoelectric sensor 9 or a proximity sensor 9.

[0047] Reference Figure 2 The conveying motor 12 is connected to an encoder and is electrically connected to the control module. The electric linear module 6 is electrically connected to the control module. The control module adjusts the linear speed of the conveyor belt 15 and the linear speed of the electric linear module 6 through a control program.

[0048] When the sensor 9 detects that the tray 2 reaches the preset position, it sends a signal to the control module. The control module adjusts the speed and stroke of the electric linear module 6 according to the data fed back by the encoder, so that the movement of the fitting plate 5 is coordinated with the transportation of the tray 2, further improving the accuracy of scattering sesame seeds.

[0049] The operating principle of this application is as follows: This economical sesame-scattering device transports a tray 2 via a conveyor assembly 1, causing the tray 2 to pass under a sesame-scattering machine 4, which scatters the sesame seeds in a linear pattern. A fitting plate 5, driven by an electric linear module 6, reciprocates. The conveyor assembly 1 and the electric linear module 6 are precisely controlled by a control module, a sensor 9, and an encoder. The movement of the fitting plate 5 is dynamically adjusted based on the position and conveying speed of the tray 2, ensuring that the shape of the sesame seeds falls more accurately with the position and shape of the bread. This further improves the accuracy of sesame scattering, reduces sesame waste, and enhances the intelligence and efficiency of the entire device.

[0050] The embodiments of this specific implementation method are all preferred embodiments of the present invention and are not intended to limit the scope of protection of the present invention. Therefore, any equivalent changes made based on the structure, shape, and principle of the present invention should be included in the scope of protection of the present invention.

Claims

1. A cost-saving sesame spreading device, characterized by: It comprises a conveying assembly (1) for conveying a tray (2) along an x-axis; A sesame spreading machine (4) is provided above the conveying assembly (1) and is connected to the conveying device via a frame (3). The sesame spread by the sesame spreading machine (4) is linear along the y-axis. a fitting plate (5), the fitting plate (5) being arranged at the outlet end of the sesame spreading machine (4) and being used for receiving sesame seeds spread by the sesame spreading machine (4); the fitting plate (5) being provided with a plurality of through holes (51) for leaking sesame seeds, the plurality of through holes (51) being distributed at intervals along the y-axis; and An electric linear module (6) has a slider connected to the fitting plate (5) for driving the fitting plate (5) to periodically reciprocate along the x-axis, so as to allow the through hole (51) to block the linear blanking of the sesame spreading machine (4), thereby forming a plurality of linear blankings with variable lengths for fitting into a target shape on the tray (2).

2. The economical sesame spreading device according to claim 1, characterized in that: The conveying assembly (1) comprises a fixed frame (11), a conveying motor (12), a first transmission rod (13), a second transmission rod and a conveyor belt (15); the conveying motor (12) is connected to the fixed frame (11); the axes of the first transmission rod (13) and the second transmission rod are parallel to the y-axis; the first transmission rod (13) and the second transmission rod are both rotatably connected to the fixed frame (11); the first transmission rod (13) is sleeved with a first conveying wheel (131); the second transmission rod is sleeved with a second conveying wheel (141); the conveyor belt (15) is sleeved on the first conveying wheel (131) and the second conveying wheel (141), and abuts against the first conveying wheel (131) and the second conveying wheel (141); the tray (2) is placed on a plurality of the conveyor belts (15).

3. The economical sesame spreading device according to claim 2, characterized in that: It also includes a control module. The fixing frame (11) is connected to a sensor (9) for detecting whether the tray (2) reaches a preset position. The sensor (9) is electrically connected to the control module.

4. The economical sesame spreading device according to claim 3, characterized in that: The conveying motor (12) is connected to an encoder, and the encoder and the electric linear module (6) are both electrically connected to the control module. The control module adjusts the linear speed of the conveyor belt (15) and the linear speed of the electric linear module (6) through a control program.

5. The economical sesame spreading device according to claim 1, characterized in that: The working plane of the fitting plate (5) is inclined at an angle of 20 to 45 degrees relative to the horizontal plane, and a residual material collecting unit (7) is provided at the lower end of the fitting plate (5).

6. The economical sesame spreading device according to claim 5, characterized in that: The residual material collecting unit (7) includes a transport component (71) and a recovery container (73). The transport component (71) includes a connecting frame (711), a transport roller (712), a transport belt (713) and a transport motor (714). The connecting frame (711) is connected to the frame body (3). Two transport rollers (712) are provided, which are respectively arranged at the two ends of the connecting frame (711) along the y-axis. The transport rollers (712) are rotationally connected to the connecting frame (711). The transport roller (712) is connected to the frame (3), and the axis of the transport roller (712) is perpendicular to the y-axis. The transport belt (713) is sleeved on the two transport rollers (712). The transport motor (714) is connected to the frame (3), and the drive shaft of the transport motor (714) is connected to any of the transport rollers (712), so as to enable the transport belt (713) to transport the remaining sesame seeds along the y-axis. The recovery container (73) is provided at the outlet end of the transport component (71) for receiving the remaining sesame seeds.

7. The economical sesame spreading device according to claim 6, characterized in that: The connecting frame (711) is connected to a baffle (8), the working surface of the baffle (8) is inclined and extends from the top to the bottom in a direction close to the conveyor belt (713), and is used to enclose the sesame seeds that slide off the fitting plate (5).

8. The economical sesame spreading device according to claim 6, characterized in that: The residual material collecting unit (7) further comprises a guide plate (72), the guide plate (72) being connected to the frame (3), the guide plate (72) being arranged at an angle, the top end of the guide plate (72) being arranged below the outlet end of the conveyor belt (713), and the bottom end of the guide plate (72) being arranged above the recovery container (73).

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