Ceramic glazing process and pigment water content control system

By setting a rotatable closing plate and a sealing plate in the tank body, combined with a weight sensor and a controller, the precise delivery of ceramic colorant and water is achieved, the slipping problem is solved, and the glazing effect and the qualified rate of finished products are improved.

CN120663408APending Publication Date: 2025-09-19JINGDEZHEN FUYU QINGHUA LINGLONG CERAMICS CO LTD
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Patent Information

Application Number
CN202511095282.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-08-06
Publication Date
2025-09-19

AI Technical Summary

Technical Problem

In the existing moisture content adjustment and processing system, when the material control mechanism controls the opening of the feed mechanism to be closed, ceramic colorant still slips, causing the ratio of colorant to water to increase, affecting the glazing effect, possibly causing ceramics to be scrapped, and reducing the qualified rate of finished products.

Method used

The rotatable closing plate and sealing plate inside the tank are combined with a weight sensor and controller to detect the weight of the ceramic colorant and water in real time, control the opening and closing of the feed and water inlet pipes, and ensure the precise delivery of a fixed amount of colorant and water to avoid slipping.

Benefits of technology

It achieves precise control of ceramic pigments and water, avoids slipping, improves glazing effects, and ensures the qualified rate of ceramic finished products.

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Abstract

The invention relates to the technical field of ceramic glazing, in particular to a ceramic glazing process and pigment water content control system.The ceramic glazing process and pigment water content control system comprises a tank body, a material conveying mechanism, a water conveying mechanism, a conveying mechanism and a collecting box, the material conveying mechanism comprises a material storage box, a feeding pipe and a closing plate, and the inner space of the material storage box is divided into an upper cavity and a lower cavity through the closing plate; the ceramic pigment fed from the feeding pipe can be left in the upper cavity of the storage box, at the moment, the weight of the sealing plate is detected in real time through the weight sensor below the sealing plate, the weight of the fed ceramic pigment is judged according to the detected weight difference, and therefore when the preset weight is reached, the ceramic pigment can be fed into the storage box. The channel of the feeding pipe is closed through the control valve, so that the feeding pipe does not convey the ceramic pigment to the storage box any more, then the closing plate is rotated, the ceramic pigment on the closing plate is gradually conveyed into the collecting box, a fixed amount of ceramic pigment is put into the collecting box, and the phenomenon that the ceramic pigment still slides off after the opening of the feeding mechanism is closed is avoided.
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Description

Technical Field

[0001] The invention relates to the technical field of ceramic glazing, in particular to a ceramic glazing process and a colorant moisture content control system. Background Art

[0002] During the production and preparation of ceramic products, it is usually necessary to glaze the prepared ceramic product body. During the ceramic glazing process, controlling the water content of the ceramic colorant plays a vital role in the glazing effect. However, the water content of traditional ceramic colorants is mostly controlled by manually adding colorant and water and mixing them. Since the water content of ceramic colorants cannot be accurately controlled manually, it will affect the glazing effect of the ceramic product and reduce the quality of the ceramic finished product.

[0003] The prior art CN108439793A discloses a ceramic pigment wet material moisture content regulation and processing system. By setting a feeding mechanism and a material control mechanism, the feeding in the collection box can be effectively controlled. By setting a water injection mechanism and a water control mechanism, the water injection in the collection box can be effectively controlled, and the ratio of ceramic pigment and water can be accurately adjusted to achieve precise adjustment of the moisture content of the ceramic pigment. The collection box is transported to the reset mechanism within a fixed time interval through a conveying mechanism, thereby facilitating the collection of pigment and water.

[0004] However, in the above-mentioned moisture content regulating and processing system, when the material control mechanism controls the opening of the feeding mechanism to be closed, a part of the ceramic colorant on the feeding mechanism is still sliding toward the collecting mechanism, resulting in an increase in the ceramic colorant in the collecting mechanism, causing the ratio of ceramic colorant to water to increase, and reducing the water content in the same amount of wet material, which has a certain impact on the glazing effect of the ceramic, may cause the ceramic to be scrapped, and affect the qualified rate of the finished ceramic products. Summary of the Invention

[0005] The purpose of the present invention is to provide a ceramic glazing process and a colorant moisture content control system, which solves the technical problem of the existing moisture content adjustment and processing system that when the material control mechanism controls the feeding mechanism opening to be closed, a part of the ceramic colorant still remains on the feeding mechanism and slides toward the collecting mechanism, resulting in an increase in the ceramic colorant in the collecting mechanism, an increase in the ratio of ceramic colorant to water, and a decrease in the moisture content of the same amount of wet material, which has a certain impact on the glazing effect of the ceramic, may cause the ceramic to be scrapped, and affect the qualified rate of the ceramic finished product.

[0006] To achieve the above-mentioned purpose, the present invention provides a ceramic colorant moisture content control system, comprising a tank body, and also comprising a material feeding mechanism, a water feeding mechanism, a transmission mechanism and a collection box, the material feeding mechanism and the water feeding mechanism are respectively located on the left and right sides outside the tank body, the tank body has a slot, the transmission mechanism extends from the slot to the outside of the tank body, and the collection box is located on the transmission mechanism; the material feeding mechanism comprises a storage box, a feed pipe and a closing plate, the storage box is connected to the tank body and is arranged on the left side outside the tank body, the feed pipe is connected to the storage box and is located on the storage box, the feed pipe has a control valve to control the opening and closing of the channel of the feed pipe, the closing plate is rotatably arranged in the storage box, and a number of weight sensors are evenly distributed under the closing plate.

[0007] Wherein, a controller is provided on the tank body, and the controller is electrically connected to the weight sensor and the control valve respectively.

[0008] In which, the water delivery mechanism includes a water tank, a water inlet pipe and a sealing member. The water tank is connected to the tank body and is arranged on the right side outside the tank body. The water inlet pipe is connected to the water tank and is located on the water tank. The sealing member is used to separate the water tank into two upper and lower chambers and seal the upper chamber.

[0009] Wherein, the sealing member includes a sealing plate and a weighing sensor. The sealing plate is rotatably arranged in the water tank. A plurality of weighing sensors are evenly distributed below the sealing plate, and the weighing sensors are electrically connected to the controller.

[0010] Wherein, guide plates are provided on both the left and right sides of the tank body, and the guide plates are connected to the material storage box or the water storage tank, and are used to guide the ceramic colorant and water in the material storage box and the water storage tank into the collection box.

[0011] Among them, the conveying mechanism includes a driving wheel, a driven wheel and a conveyor belt. The driving wheel is rotatably arranged inside the tank body. Support plates are provided on the left and right sides outside the tank body. The driven wheel is rotatably arranged between the two support plates. The conveyor belt is commonly provided outside the driving wheel and the driven wheel, and the collection box is placed on the conveyor belt.

[0012] The present invention also provides a ceramic glazing process, comprising the following steps:

[0013] Open the channels of the feed pipe and the water inlet pipe, and add ceramic colorant and water into the feed pipe and the water inlet pipe respectively, so that the ceramic colorant and the water enter the sealing plate of the material storage box and the sealing plate of the water storage tank respectively;

[0014] Detecting the weight of the ceramic colorant and the water by means of a weight sensor and a weighing sensor under the closing plate and the sealing plate, and transmitting the detection result to a controller;

[0015] When the weight of the added ceramic colorant and the added water reaches a preset requirement, the controller controls the control valve and the regulating valve to close according to the detection result, and no more ceramic colorant and water are added;

[0016] At the same time, the rotating part and the rotating part are started, respectively driving the closing plate and the sealing plate to rotate, and transporting the ceramic colorant and the water on the closing plate and the sealing plate to the collection box;

[0017] Then, the conveyor belt is moved from the back to the front to convey the collection box on the conveyor belt out, so as to facilitate the subsequent glazing of the ceramic products;

[0018] The ceramic product to be glazed is placed into the glaze in the collecting box, and the glaze is allowed to evenly glaze the ceramic product. After the glazing is completed, the ceramic product is taken out to complete the entire glazing process.

[0019] The present invention provides a ceramic glazing process and a colorant moisture content control system, by arranging a rotatable closing plate in the storage box, so that the closing plate can separate the internal space of the storage box into two upper and lower chambers, thereby allowing the ceramic colorant fed from the feeding pipe to be retained in the upper chamber of the storage box. At this time, the weight of the closing plate can be detected in real time by the weight sensor below the closing plate, and the weight of the ceramic colorant fed can be determined based on the detected weight difference. When the preset weight is reached, the channel of the feeding pipe can be closed by the control valve, so that the feeding pipe no longer transports the ceramic colorant to the storage box, and then the closing plate is rotated so that the closing plate no longer separates the storage box, so that the ceramic colorant on the closing plate will gradually be transferred to the collecting box, thereby achieving the goal of feeding a fixed amount of ceramic colorant into the collecting box, and avoiding the phenomenon that the ceramic colorant still slides after the opening of the feeding mechanism is closed. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art.

[0021] Figure 1 It is a schematic diagram of the overall structure of the ceramic pigment moisture content control system according to the first embodiment of the present invention.

[0022] Figure 2 1 is a schematic cross-sectional view of the collecting box according to the first embodiment of the present invention.

[0023] Figure 3 It is a schematic cross-sectional view along the conveyor belt of the first embodiment of the present invention.

[0024] Figure 4 1 is a flowchart of the ceramic glazing process according to the second embodiment of the present invention.

[0025] In the figure: 101-tank body, 102-collection box, 103-storage box, 104-feed pipe, 105-water tank, 106-water inlet pipe, 107-weighing sensor, 108-driving wheel, 109-driven wheel, 110-conveyor belt, 111-slotting, 112-control valve, 113-weight sensor, 114-controller, 115-first plate, 116-closing pad, 117-rotating part, 118-regulating valve, 119-second plate, 120-sealing pad, 121-rotating part, 122-guide plate, 123-support plate, 124-driving part. DETAILED DESCRIPTION

[0026] The embodiments of the present invention are described in detail below. Examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, but should not be understood as limiting the present invention.

[0027] First embodiment:

[0028] See also Figures 1 to 3 The present invention provides a ceramic pigment moisture content control system, including a tank body 101, a material feeding mechanism, a water feeding mechanism, a transmission mechanism and a collection box 102, wherein the material feeding mechanism includes a material storage box 103, a feed pipe 104 and a closing plate, the water feeding mechanism includes a water storage tank 105, a water inlet pipe 106 and a sealing member, the sealing member includes a sealing plate and a weighing sensor 107, and the transmission mechanism includes a driving wheel 108, a driven wheel 109 and a conveyor belt 110.

[0029] In this embodiment, a rotatable closing plate is provided in the storage box 103 so that the closing plate can separate the internal space of the storage box 103 into two upper and lower chambers, thereby allowing the ceramic colorant fed from the feed pipe 104 to remain in the upper chamber of the storage box 103. At this time, the weight of the closing plate can be detected in real time by the weight sensor 113 below the closing plate, and the weight of the ceramic colorant fed can be determined based on the detected weight difference. When the preset weight is reached, the passage of the feed pipe 104 can be closed by the control valve 112, so that the feed pipe 104 no longer transports the ceramic colorant to the storage box 103, and the closing plate is rotated again. , so that the closing plate no longer separates the storage box 103, so that the ceramic colorant on the closing plate will gradually be transferred to the collecting box 102, so as to realize the feeding of a fixed amount of ceramic colorant into the collecting box 102, and avoid the phenomenon that the ceramic colorant is still sliding after the opening of the feeding mechanism is closed. This solves the technical problem of the existing moisture content regulating and processing system that when the material control mechanism controls the opening of the feeding mechanism to be closed, a part of the ceramic colorant on the feeding mechanism is still sliding toward the collecting mechanism, resulting in an increase in the ceramic colorant in the collecting mechanism, an increase in the ratio of ceramic colorant to water, and a decrease in the water content of the same amount of wet material, which has a certain impact on the glazing effect of the ceramic, may cause the ceramic to be scrapped, and affect the qualified rate of the finished ceramic product.

[0030] The feeding mechanism and the water feeding mechanism are respectively located on the left and right sides of the outside of the tank body 101. The tank body 101 has a slot 111. The conveying mechanism extends from the slot 111 to the outside of the tank body 101. The collecting box 102 is located on the conveying mechanism. The storage box 103 is connected to the tank body 101 and is arranged on the left side outside the tank body 101. The feeding pipe 104 is connected to the storage box 103 and is located on the storage box 103. The feeding pipe 104 has a control valve 112 to control the opening and closing of the channel of the feed pipe 104. The closing plate is rotatably arranged in the storage box 103. Several weight sensors 113 are evenly distributed below the closing plate. A controller 114 is provided on the tank body 101, and the controller 114 is electrically connected to the weight sensor 113 and the control valve 112 respectively. The closing plate includes a first plate body 115 and a closing pad 116. The first plate body 115 is rotated by the rotating part 1 17 is driven to rotate in the storage box 103, and the rotating part 117 is electrically connected to the controller 114. The closing pad 116 is interference fit with the storage box 103 and is arranged outside the first plate body 115. Through the cooperation of the first plate body 115 and the closing pad 116, the first plate body 115 and the closing pad 116 can jointly divide the internal space of the storage box 103 into two upper and lower chambers, so that before the ceramic colorant is weighed, no ceramic colorant will fall from the storage box 103 into the collection box 102 inside the tank body 101. The weight sensor 113 will detect the weight of the closing plate in real time and transmit the detection result to the controller 114, so that the controller 114 can determine the weight of the ceramic colorant put in according to the detected weight difference, so that when the preset weight is reached, the control valve 112 can be controlled to allow the control valve 112 to close the channel of the feeding pipe 104.

[0031] Secondly, the water tank 105 is connected to the tank body 101 and is arranged on the right side outside the tank body 101. The water inlet pipe 106 is connected to the water tank 105 and is located on the water tank 105. The seal is used to separate the water tank 105 into two upper and lower chambers and seal the upper chamber. The water inlet pipe 106 has a regulating valve 118 to adjust the opening and closing of the channel of the water inlet pipe 106, and the regulating valve 118 is electrically connected to the controller 114.

[0032] At the same time, the sealing plate is rotatably arranged in the water tank 105, and a number of the weighing sensors 107 are evenly distributed below the sealing plate, and the weighing sensors 107 are electrically connected to the controller 114. The sealing plate includes a second plate body 119 and a sealing gasket 120. The second plate body 119 is driven by a rotating part 121 and rotates in the water tank 105. The rotating part 121 is electrically connected to the controller 114. The sealing gasket 120 is interference-fitted with the water tank 105 and is arranged outside the second plate body 119. Through the cooperation of the second plate body 119 and the sealing gasket 120, The second plate 119 and the sealing gasket 120 can jointly separate the internal space of the water storage tank 105 into two upper and lower chambers, so that before the water is weighed, no water will fall from the storage box 103 into the collection box 102 inside the tank body 101. The weighing sensor 107 will detect the weight of the sealing plate in real time and transmit the detection result to the controller 114, so that the controller 114 can determine the weight of the water added according to the detected weight difference, and thus when the preset weight is reached, the regulating valve 118 can be controlled to allow the regulating valve 118 to close the channel of the water inlet pipe 106.

[0033] In addition, guide plates 122 are provided on both sides of the tank body 101. The guide plates 122 are connected to the storage box 103 or the water tank 105, and are used to guide the ceramic colorant and water in the storage box 103 and the water tank 105 into the collection box 102.

[0034] Finally, the driving wheel 108 is rotatably arranged in the tank body 101, and support plates 123 are provided on the left and right sides of the outside of the tank body 101. The driven wheel 109 is rotatably arranged between the two support plates 123. The conveyor belt 110 is commonly provided outside the driving wheel 108 and the driven wheel 109, and the collection box 102 is placed on the conveyor belt 110. The rotation of the driving wheel 108 in the tank body 101 is driven by the driving part 124. The driving part 124 is arranged outside the tank body 101, and the output shaft of the driving part 124 passes through the tank body. 101, is connected to the driving wheel 108. When the driving unit 124 is started, the output shaft of the driving unit 124 will rotate along its own axis, driving the driving wheel 108 to rotate along its own axis in the tank body 101, thereby driving the conveyor belt 110 to move outside the driving wheel 108, and then driving the collecting box 102 on the conveyor belt 110 to move from front to back or from back to front. At this time, the movement of the conveyor belt 110 will drive the driven wheel 109 to rotate along its own axis in the conveyor belt 110, so as to achieve tensioning of the conveyor belt 110.

[0035] When a ceramic pigment moisture content control system of the present embodiment is used, the rotating part 117 and the rotating part 121 are respectively started, and the closing plate and the sealing plate are respectively driven by the rotating part 117 and the rotating part 121 to rotate in the material storage box 103 and the water storage tank 105 along the axis of the output shaft of the rotating part 117 and the axis of the output shaft of the rotating part 121. When the closing plate and the sealing plate are in a horizontal state, the closing plate and the sealing plate will respectively make the internal space of the material storage box 103 and the water storage tank 105 It is divided into two upper and lower chambers. At this time, the opening and closing of the channels of the feed pipe 104 and the water inlet pipe 106 are respectively adjusted by the control valve 112 and the regulating valve 118 until the channels of the feed pipe 104 and the water inlet pipe 106 are fully opened, and then ceramic colorant and water are respectively added to the feed pipe 104 and the water inlet pipe 106, so that the ceramic colorant and water will enter the closing plate in the storage box 103 and the sealing plate of the water storage tank 105 from the feed pipe 104 and the water inlet pipe 106 respectively.

[0036] When the ceramic colorant and water reach the closing plate and the sealing plate respectively, the weight of the ceramic colorant and the water are detected in real time by the weight sensor 113 and the weighing sensor 107 below the closing plate and the sealing plate, and the detection results are transmitted to the controller 114 respectively, so that the controller 114 can determine the weight of the ceramic colorant and water added according to the detected weight difference.

[0037] When the weight of the ceramic colorant and water added reaches the preset requirements, the controller 114 will control the control valve 112 and the regulating valve 118 according to the detection results until the channels of the feed pipe 104 and the water inlet pipe 106 are completely closed respectively. At this time, the feed pipe 104 no longer transports ceramic colorant to the storage box 103, and the water inlet pipe 106 no longer transports water to the water storage tank 105.

[0038] While the channels of the feed pipe 104 and the water inlet pipe 106 are completely closed, the rotating part 117 and the rotating part 121 are started, and the closing plate and the sealing plate are driven by the rotating part 117 and the rotating part 121 to rotate in the material storage box 103 and the water storage tank 105 along the axis of the output shaft of the rotating part 117 and the axis of the output shaft of the rotating part 121 until the closing plate and the sealing plate are in a vertical state. At this time, the closing plate no longer separates the material storage box 103, and the sealing plate no longer separates the water storage tank 105. The ceramic colorant and water on the closing plate and the sealing plate can be respectively transported to the collecting box 102 through the guide plate 122.

[0039] Restart the driving unit 124, and the output shaft of the driving unit 124 will rotate along its own axis, driving the driving wheel 108 to rotate along its own axis in the tank body 101, thereby driving the conveyor belt 110 to move outside the driving wheel 108, and then driving the collecting box 102 on the conveyor belt 110 to move from front to back or from back to front. At this time, the movement of the conveyor belt 110 will drive the driven wheel 109 to rotate along its own axis in the conveyor belt 110, so as to achieve tensioning of the conveyor belt 110, allowing the conveyor belt 110 to move from back to front, thereby conveying the collecting box 102 on the conveyor belt 110 out, so as to facilitate the subsequent glazing of the ceramic products.

[0040] Second embodiment:

[0041] Based on the first embodiment, please refer to Figure 4 The present invention also provides a ceramic glazing process, comprising the following steps:

[0042] S101, open the channels of the feed pipe 104 and the water inlet pipe 106, and add ceramic colorant and water into the feed pipe 104 and the water inlet pipe 106 respectively, and the ceramic colorant and the water will enter the sealing plate of the material storage box 103 and the sealing plate of the water storage tank 105 respectively.

[0043] Specifically, the rotating part 117 and the rotating part 121 are respectively started, and the closing plate and the sealing plate are respectively driven by the rotating part 117 and the rotating part 121 to rotate in the material storage box 103 and the water storage tank 105 along the axis of the output shaft of the rotating part 117 and the axis of the output shaft of the rotating part 121. When the closing plate and the sealing plate are in a horizontal state, the closing plate and the sealing plate will respectively separate the internal space of the material storage box 103 and the water storage tank 105 into two upper and lower chambers. At this time, the opening and closing of the channels of the feed pipe 104 and the water inlet pipe 106 are respectively adjusted by the control valve 112 and the regulating valve 118 until the channels of the feed pipe 104 and the water inlet pipe 106 are fully opened, and then ceramic colorant and water are respectively added to the feed pipe 104 and the water inlet pipe 106, so that the ceramic colorant and water will enter the closing plate in the storage box 103 and the sealing plate of the water storage tank 105 from the feed pipe 104 and the water inlet pipe 106 respectively.

[0044] S102 , detecting the weight of the ceramic colorant and the water by means of the weight sensor 113 and the weighing sensor 107 under the closing plate and the sealing plate, and transmitting the detection result to the controller 114 .

[0045] Specifically, when the ceramic colorant and water reach the closing plate and the sealing plate respectively, the weight of the ceramic colorant and the water are detected in real time by the weight sensor 113 and the weighing sensor 107 below the closing plate and the sealing plate, and the detection results are transmitted to the controller 114 respectively, so that the controller 114 can determine the weight of the ceramic colorant and water added according to the detected weight difference.

[0046] S103 , when the weight of the added ceramic colorant and the water reaches a preset requirement, the controller 114 controls the control valve 112 and the regulating valve 118 to close according to the detection result, and no more ceramic colorant and water are added.

[0047] Specifically, when the weight of the ceramic colorant and water added reaches the preset requirements, the controller 114 will control the control valve 112 and the regulating valve 118 according to the detection results until the channels of the feed pipe 104 and the water inlet pipe 106 are completely closed respectively. At this time, the feed pipe 104 no longer transports ceramic colorant to the storage box 103, and the water inlet pipe 106 no longer transports water to the water storage tank 105.

[0048] S104 , at the same time, the rotating part 117 and the rotating part 121 are started to respectively drive the closing plate and the sealing plate to rotate, and transport the ceramic colorant and the water on the closing plate and the sealing plate to the collection box 102 .

[0049] Specifically, when the channels of the feed pipe 104 and the water inlet pipe 106 are completely closed, the rotating part 117 and the rotating part 121 are started, and the closing plate and the sealing plate are driven by the rotating part 117 and the rotating part 121 to rotate in the material storage box 103 and the water storage tank 105 along the axis of the output shaft of the rotating part 117 and the axis of the output shaft of the rotating part 121 until the closing plate and the sealing plate are in a vertical state. At this time, the closing plate no longer separates the material storage box 103, and the sealing plate no longer separates the water storage tank 105. The ceramic colorant and water on the closing plate and the sealing plate can be respectively transported to the collecting box 102 through the guide plate 122.

[0050] S105 , moving the conveyor belt 110 from the back to the front, and conveying the collecting box 102 on the conveyor belt 110 out, so as to facilitate the subsequent glazing of the ceramic products.

[0051] Specifically, the driving unit 124 is started again, and the output shaft of the driving unit 124 will rotate along its own axis, driving the driving wheel 108 to rotate along its own axis in the tank body 101, thereby driving the conveyor belt 110 to move outside the driving wheel 108, and then driving the collecting box 102 on the conveyor belt 110 to move from front to back or from back to front. At this time, the movement of the conveyor belt 110 will drive the driven wheel 109 to rotate along its own axis in the conveyor belt 110, so as to achieve tensioning of the conveyor belt 110 and move the conveyor belt 110 from back to front, thereby conveying the collecting box 102 on the conveyor belt 110 out, so as to facilitate the subsequent glazing of the ceramic products.

[0052] S106 , placing the ceramic product to be glazed into the glaze in the collecting box 102 , allowing the glaze to evenly glaze the ceramic product, and after the glazing is completed, taking out the ceramic product, thereby completing the entire glazing process.

[0053] Specifically, a clamping tool is used to place the ceramic product to be glazed into the glaze in the collection box 102, so that the glaze in the collection box 102 can evenly glaze the ceramic product. After the glazing is completed, the clamping tool is used to take the ceramic product out of the collection box 102, thereby completing the entire glazing process of the ceramic product.

[0054] The above disclosure is merely one or more preferred embodiments of the present application and is not intended to limit the scope of the present application. A person skilled in the art will understand that all or part of the processes of the above embodiments and equivalent changes made in accordance with the claims of the present application are still within the scope of the present application.

Claims

1. A ceramic pigment moisture content control system, comprising a tank, characterized in that: It also includes a material feeding mechanism, a water feeding mechanism, a transmission mechanism and a collection box, wherein the material feeding mechanism and the water feeding mechanism are respectively located on the left and right sides of the outside of the tank body, the tank body has a slot, the transmission mechanism extends from the slot to the outside of the tank body, and the collection box is located on the transmission mechanism; The feeding mechanism includes a storage box, a feed pipe and a closing plate. The storage box is connected to the tank body and is arranged on the left side outside the tank body. The feed pipe is connected to the storage box and is located on the storage box. The feed pipe has a control valve to control the opening and closing of the channel of the feed pipe. The closing plate is rotatably arranged in the storage box, and a number of weight sensors are evenly distributed under the closing plate.

2. The ceramic pigment moisture content control system according to claim 1, characterized in that: The tank body is provided with a controller, and the controller is electrically connected to the weight sensor and the control valve respectively.

3. The ceramic pigment moisture content control system according to claim 2, characterized in that: The water delivery mechanism includes a water tank, a water inlet pipe and a sealing member. The water tank is connected to the tank body and is arranged on the right side outside the tank body. The water inlet pipe is connected to the water tank and is located on the water tank. The sealing member is used to separate the water tank into two upper and lower chambers and seal the upper chamber.

4. The ceramic pigment moisture content control system according to claim 3, characterized in that: The sealing member includes a sealing plate and a weighing sensor. The sealing plate is rotatably arranged in the water tank. A plurality of weighing sensors are evenly distributed below the sealing plate, and the weighing sensors are electrically connected to the controller.

5. The ceramic pigment moisture content control system according to claim 4, characterized in that: Guide plates are provided on both the left and right sides of the tank body, and the guide plates are connected to the material storage box or the water storage tank, and are used to guide the ceramic colorant and water in the material storage box and the water storage tank into the collection box.

6. The ceramic pigment moisture content control system according to claim 1, wherein: The conveying mechanism includes a driving wheel, a driven wheel and a conveyor belt. The driving wheel is rotatably arranged in the tank body. Support plates are provided on the left and right sides outside the tank body. The driven wheel is rotatably arranged between the two support plates. The conveyor belt is commonly provided outside the driving wheel and the driven wheel, and the collection box is placed on the conveyor belt.

7. A ceramic glazing process, applied to the ceramic pigment moisture content control system according to any one of claims 1 to 6, characterized in that: The following steps are involved: Open the channels of the feed pipe and the water inlet pipe, and add ceramic colorant and water into the feed pipe and the water inlet pipe respectively, so that the ceramic colorant and the water enter the sealing plate of the material storage box and the sealing plate of the water storage tank respectively; Detecting the weight of the ceramic colorant and the water by means of a weight sensor and a weighing sensor under the closing plate and the sealing plate, and transmitting the detection result to a controller; When the weight of the added ceramic colorant and the added water reaches a preset requirement, the controller controls the control valve and the regulating valve to close according to the detection result, and no more ceramic colorant and water are added; At the same time, the rotating part and the rotating part are started, respectively driving the closing plate and the sealing plate to rotate, and transporting the ceramic colorant and the water on the closing plate and the sealing plate to the collection box; Then the conveyor belt moves from the back to the front to convey the collection box on the conveyor belt out, so as to facilitate the subsequent glazing of the ceramic products; The ceramic product to be glazed is placed into the glaze in the collecting box, and the glaze is allowed to evenly glaze the ceramic product. After the glazing is completed, the ceramic product is taken out to complete the entire glazing process.

Citation Information

Patent Citations

  • Treatment system for regulating water contents of ceramic pigment wet materials

    CN108439793A