Wire drawing device for processing high-speed communication copper conductor

By designing a wire drawing device with an adjustable winding reel and a wire speed adjustment shaft, the problem of difficulty in balancing radial dimensions and angular velocity in copper conductor processing was solved, and tension stability and improved production efficiency were achieved during the copper conductor winding process.

CN120679855AActive Publication Date: 2025-09-23JIAXING FOREX ELECTRONIC CO LTD
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Patent Information

Application Number
CN202510802239.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-06-16
Publication Date
2025-09-23
Estimated Expiration
2045-06-16

AI Technical Summary

Technical Problem

The existing copper conductor processing and drawing equipment has difficulty balancing the radial size and angular velocity in different multi-parallel and single-parallel drawing modes, resulting in unstable tension, tangling, confusion or breakage of the copper conductor during the winding process.

Method used

A wire drawing device including an adjustable winding drum and a wire speed adjustment shaft is designed. The radial size can be flexibly adjusted by the adjustable winding drum, and the wire speed adjustment shaft is combined to ensure wire speed matching, achieve a balance of multiple wire drawing modes, reduce internal stress and improve production efficiency.

Benefits of technology

The copper conductor has stable tension during the winding process, avoiding knots and confusion, improving the quality and production efficiency of the copper conductor, and adapting to various processing needs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of copper body processing, in particular to a wire drawing device for high-speed communication copper conductor processing, which comprises a device base, a reduction gearbox is fixedly connected to the top surface of the device base, an adjustable wire spool is arranged on the outer side surface of an output shaft, and an adjusting control rod is arranged on the bottom surface of the adjustable wire spool. A wire speed adjusting shaft is arranged on the surface of the outer side of the working box, a winding column is arranged at one end of the wire speed adjusting shaft, after the adjustable wire spool is unlocked, the control shaft is inserted into different depths and rotated according to needed parallelism, the radial size of the adjustable wire spool is adjusted to the needed size, meanwhile, the angular speed of the winding column is changed through the wire speed adjusting shaft, and the winding column is adjusted to the needed size according to the needed parallelism. The driving motor adjusts the rotating speed and the torque through the reduction gearbox to drive the two output shafts to rotate, the wire drawing die head is used for wire drawing and spraying cooling liquid through the cooling spray head in the working process to conduct wire drawing of the copper wire, and the effect of parallel adjustment according to the number of times of drawing needed by the copper wire is achieved.
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Description

Technical Field

[0001] The invention relates to the technical field of copper body processing, in particular to a wire drawing device for processing high-speed communication copper conductors. Background Art

[0002] In the field of high-speed communications, copper conductor processing is crucial. Initially, high-purity copper is selected and smelted and purified to ensure the purity of the base material. Subsequently, a wire drawing process is used to draw the copper into fine wires of the required diameter. This process requires precise control of the drawing die parameters and drawing speed to ensure a smooth surface and precise dimensions.

[0003] Typically, during the processing of communication copper conductors, a wire drawing device is required to stretch the copper wire to the required size.

[0004] Depending on the size of the copper conductor after stretching, the thinner the copper conductor, the more times it needs to be drawn through the wire drawing die. Multiple wire drawing can effectively control the degree of deformation each time and reduce the generation of internal stress. During multiple wire drawing, as the copper conductor is stretched thinner, its linear speed will change. During the wire drawing process, according to the law of volume invariance, the cross-sectional area of ​​the copper conductor decreases, the length will increase accordingly, and the linear speed will also increase. In order to ensure the stability of the tension of the copper conductor during the winding process, it is necessary to adjust the diameter of the winding roller. If the roller diameter does not increase as the copper conductor becomes thinner, the copper conductor may be unevenly stacked during winding. Gradually increasing the roller diameter can coordinate the linear speed of the copper conductor with the drawing speed during winding, avoiding the copper conductor from being stretched due to excessive tension. The wire may break or become loose due to too little tension, and the wire must be wound at the same speed on both ends. If the wire is wound after the drawing is completed, the wire speed at the input and output ends must be equal. If the radius of the large reel is larger than that of the small reel, when their rotation speeds are the same, the wire speed of the large reel for winding the wire is greater than the wire speed of the small reel for winding the wire. This will cause the wire to accumulate on the small reel, which may cause knots and confusion, and may even cause the wire to be deformed or broken. On the contrary, if the radius of the small reel is larger than that of the large reel, the wire speed of the small reel for winding the wire is greater than the wire speed of the large reel for unwinding the wire. The wire will be pulled very tight, and staying in this state for a long time may easily cause the wire to be broken. This makes it difficult to balance the radial dimensions and angular velocities in different drawing modes of multi-parallel and single-parallel, resulting in inconvenience in use.

[0005] In view of this, we proposed a wire drawing device for processing high-speed communication copper conductors. Summary of the Invention

[0006] The purpose of the present invention is to provide a wire drawing device for processing high-speed communication copper conductors, so as to solve the problem of the existing wire drawing device for processing copper conductors proposed in the above background technology that it is difficult to balance the radial size and angular velocity under different multi-parallel and single parallel drawing modes. In order to achieve the above purpose, the present invention provides the following technical solutions: A wire drawing device for processing high-speed communication copper conductors, comprising a device base, the top surface of the device base is fixedly connected to a reduction gearbox, the top surface of the device base is fixedly connected to a working box, the inner surface of the working box is fixedly connected to a cooling nozzle, the inner surface of the working box is fixedly connected to a wire drawing die head, the input end of the reduction gearbox is fixedly connected to a drive motor, the output end of the reduction gearbox is fixedly connected to a transmission sprocket, the outer surface of the transmission sprocket is sleeved with a transmission chain, and the outer surface of the transmission sprocket is fixedly connected to an output shaft; An adjustable winding drum is provided on the outer surface of the output shaft, an adjustment control rod is provided on the bottom surface of the adjustable winding drum, a wire speed adjustment shaft is provided on the outer surface of the device base, and a winding column is provided at one end of the wire speed adjustment shaft; There are two transmission sprockets and two output shafts, and the output shaft passes through the inner surface of the working box.

[0007] Preferably, the adjustable winding reel includes a reel base, which is fixedly connected to the outer surface of the output shaft, the outer surface of the reel base is fixedly connected to a reel rib, the outer surface of the reel rib is provided with a straight groove, the outer surface of the output shaft is fixedly connected to an outer baffle, the outer surface of the reel base is slidably connected to an expansion shell, the outer surface of the expansion shell is fixedly connected to a positioning column, the inner surface of the expansion shell is slidably connected to an inner connecting plate, the outer surface of the reel base is rotatably connected to an inner turntable, the outer surface of the inner turntable is provided with an arc groove, the outer surface of the inner turntable is provided with a block groove, the outer surface of the inner turntable is fixedly connected to an outer rotating ring, the outer surface of the outer rotating ring is provided with an adjustment groove, the outer surface of the reel rib is slidably connected to a ring block, and the outer surface of the ring block is fixedly connected to a block spring.

[0008] Preferably, the number of the adjustable winding drums on each output shaft is six and they are equidistantly distributed, the number of the straight grooves, expansion shells, and arc grooves are all six and are distributed in a ring on the outer surface of the disk rib plate, both sides of the inner connecting plate are slidingly connected to the inner surface of the expansion shell, the positioning column is slidingly connected to the inner surface of the straight groove and the arc groove, the number of the block grooves is six, the block grooves are slidingly connected to the ring block, the ring block passes through the disk base and is slidingly connected to its inner wall, the ring block is made of iron, and the two ends of the block spring are fixedly connected to the ring block and the disk rib plate respectively.

[0009] Preferably, the adjustment control lever includes a rotating handle, which is rotatably connected to the inner surface of the working box, and the outer surface of the rotating handle is fixedly connected to six equidistantly distributed magnetic blocks, and the top surface of the device base is fixedly connected to a lifting cylinder, and the output end of the lifting cylinder is fixedly connected to a shaft sleeve, and the inner surface of the shaft sleeve is rotatably connected to a control shaft, and the outer surface of the control shaft is fixedly connected to an engaging protrusion, and the outer surface of the control shaft is slidably connected to six equidistantly distributed driven disks, one end of the driven disk is fixedly connected to a toggle rod, and the other end of the driven disk is fixedly connected to a toggle slot, and an engaging slot is provided on the inner surface of the driven disk.

[0010] Preferably, the magnetic block is magnetically connected to the ring clamp block, the control shaft penetrates to the inner surface of the working box, and the driven disk is engaged with the adjustment groove.

[0011] Preferably, the linear speed adjusting shaft includes an input pulley, the input pulley is fixedly connected to the outer surface of the output shaft, the other end of the input pulley is rotatably connected to the first articulated arm, one end of the first articulated arm is hingedly connected to the articulated seat, the outer surface of the articulated seat is rotatably connected to the intermediate pulley, the other end of the articulated seat is hingedly connected to the second articulated arm, the outer surface of the second articulated arm is rotatably connected to the output pulley, one end of the output pulley is fixedly connected to the driving wheel, the outer surface of the driving wheel is slidably connected to the wheel cylinder, the outer surface of the device base is fixedly connected to the mounting base, the inner surface of the mounting base is slidably connected to six matching columns, the bottom surface of the driving wheel is meshed with a driven wheel, the inner surface of the driven wheel is slidably connected to the driven shaft, the outer surface of the driven shaft is sleeved with a return spring, and the outer surface of the mounting base is fixedly connected to the outer bracket.

[0012] Preferably, the input pulley and the intermediate pulley form a belt drive, the intermediate pulley and the output pulley form a belt drive, the driving pulley passes through the second articulated arm and is fixedly connected to the output pulley, the matching column passes through the driving pulley and is slidingly connected to its inner wall, the wheel cylinder is fixedly connected to the outer bracket, the driven shaft is rotatably connected to the outer bracket, the number of the driven wheels is two, and both ends of the return spring are in contact with the driven wheel, and the driving wheel drives the driven wheel to rotate.

[0013] Preferably, the winding column includes a fixed rotating shaft, the fixed rotating shaft is fixedly connected to the driven wheel, the inner surface of the fixed rotating shaft is slidably connected to the movable rotating shaft, one end of the movable rotating shaft is fixedly connected to the winding shaft, the outer surface of the winding shaft is slidably connected to the push-pull seat, the inner surface of the push-pull seat is fixedly connected to the contact ball cam, the inner surface of the outer bracket is rotatably connected to the winding pulley, and one end of the winding pulley is fixedly connected to the cylindrical cam.

[0014] Preferably, the contact ball bulge engages with the cam groove on the outer surface of the cylindrical cam, the cam groove on the outer surface of the cylindrical cam is double helical, the winding pulley is connected to the driven shaft, and the cylindrical cam passes through the push-pull seat.

[0015] Compared with the prior art, the present invention has the following beneficial effects: In the present invention, through the setting of the adjustable winding drum, its radial size can be flexibly adjusted according to the required number of stretching times and size of the copper wire, so as to meet the processing needs of copper wires of various specifications. In multiple wire drawing processes, the radial size of the adjustable winding drum is adjusted successively, which helps to reduce the internal stress of the copper wire and improve the performance of the copper wire. In single or less frequent wire drawing processes, the production efficiency can be improved by increasing parallelism, making the use scenarios of the wire drawing device more flexible and changeable.

[0016] In the present invention, through the cooperation of the adjustable winding drum and the adjustment control rod, the radial size of the adjustable winding drum can be flexibly adjusted according to different production needs, and a variety of different wire drawing modes can be realized, such as single parallel, double parallel, triple parallel and six parallel, etc., thereby improving the flexibility and adaptability of the equipment. Through the convenient operation of the adjustment control rod, the radial size of the adjustable winding drum can be quickly adjusted, which reduces the time for equipment adjustment and improves production efficiency.

[0017] In the present invention, through the cooperation between the winding post and the wire speed adjustment shaft, the wire speed adjustment shaft can adjust the angular velocity of the winding post accordingly according to the radial dimension change of the adjustable winding reel, thereby ensuring that the wire speed between the adjustable winding reel and the winding post always remains equal, avoiding problems such as knotting, confusion or breaking of the wire during the winding process, ensuring the stability of the tension of the copper wire during the winding process, helping to improve the quality of the copper conductor and reduce defects caused by wire speed mismatch. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 A is a side view schematic diagram of the overall structure of the present invention; Figure 2 FIG. B is a side view schematic diagram of the overall structure of the present invention; Figure 3 This is a schematic diagram of the structure of the output shaft and the adjustable winding drum cooperating with each other in the present invention; Figure 4 This is a schematic diagram of the structure of the various components of the adjustable winding drum of the present invention cooperating with each other; Figure 5 For the present invention Figure 4 Enlarged view of point A in the middle; Figure 6 A schematic diagram of the coordinated internal structures of the adjustable winding drum of the present invention; Figure 7 This is a schematic diagram of the structure of the disc rib plate, the expansion shell, and the inner connecting plate cooperating with each other in the present invention; Figure 8 This is a schematic diagram of the structure of the outer rotating ring, the inner rotating disk, the adjustment groove, the ring clamping block, and the clamping block groove of the present invention cooperating with each other; Figure 9 This is a schematic diagram of the structure in which the rotating handle, the magnetic block, and the ring clamp block cooperate with each other in the present invention; Figure 10 It is a schematic diagram of the structure of the adjustable winding drum and the adjustment control rod cooperating with each other in the present invention; Figure 11 This is a schematic diagram of the structure of the various components of the adjustment control rod of the present invention cooperating with each other; Figure 12 It is a schematic diagram of the structure of the driven disk, the toggle lever, the toggle slot and the engagement slot cooperating with each other in the present invention; Figure 13 Schematic diagram A of the structure of the control shaft, the engaging protrusion and the driven disc cooperating with each other in the present invention; Figure 14 Schematic diagram B of the structure of the control shaft, the engaging protrusion and the driven disc cooperating with each other in the present invention; Figure 15 Schematic diagram of the structure of the linear speed adjustment shaft and the output shaft cooperating with each other of the present invention; Figure 16 Schematic diagram of the structure of the linear speed adjustment shaft components of the present invention cooperate with each other; Figure 17 A schematic diagram of the structure of the driving wheel and the matching column of the present invention cooperating with each other; Figure 18 Schematic diagram of the structure of the wire speed adjustment shaft and the winding column cooperating with each other of the present invention; Figure 19 Schematic diagram of the structure of the winding column components of the present invention cooperate with each other; Figure 20 For the present invention Figure 19 Enlarged view of point B in the middle.

[0019] In the figure: 1. Device base; 11. Working box; 12. Cooling nozzle; 13. Wire drawing die; 2. Speed ​​reducer; 21. Driving motor; 22. Transmission sprocket; 221. Transmission chain; 23. Output shaft; 3. Adjustable winding drum; 31. Drum base; 311. Drum rib; 312. Linear groove; 32. Outer baffle; 33. Expansion shell; 331. Positioning column; 332. Inner connecting plate; 34. Inner turntable; 341. Arc groove; 342. Block groove; 35. Outer swivel; 351. Adjustment groove; 36. Ring block; 361. Block spring; 4. Adjustment control lever; 41. Turning handle; 411. Magnetic block; 42. Lifting cylinder; 421. Shaft sleeve ring; 4 3. Control shaft; 431. Engaging protrusion; 44. Driven disk; 441. Toggle lever; 442. Toggle slot; 443. Engaging slot; 5. Linear speed adjustment shaft; 51. Input pulley; 52. First articulated arm; 53. Articulated seat; 531. Intermediate pulley; 54. Second articulated arm; 55. Output pulley; 56. Driving wheel; 561. Wheel cylinder; 57. Mounting base; 571. Matching column; 58. Driven wheel; 581. Driven shaft; 582. Return spring; 59. External bracket; 6. Winding column; 61. Fixed rotating shaft; 62. Movable rotating shaft; 621. Winding shaft; 63. Push-pull seat; 631. Contact ball protrusion; 64. Winding pulley; 641. Cylindrical cam. DETAILED DESCRIPTION

[0020] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.

[0021] See also Figures 1 to 20 The present invention provides a technical solution: a wire drawing device for processing high-speed communication copper conductors, comprising a device base 1, a reduction gearbox 2 fixedly connected to the top surface of the device base 1, a working box 11 fixedly connected to the top surface of the device base 1, a cooling nozzle 12 fixedly connected to the inner surface of the working box 11, a wire drawing die 13 fixedly connected to the inner surface of the working box 11, a drive motor 21 fixedly connected to the input end of the reduction gearbox 2, a transmission sprocket 22 fixedly connected to the output end of the reduction gearbox 2, a transmission chain 221 sleeved on the outer surface of the transmission sprocket 22, and an output shaft 23 fixedly connected to the outer surface of the transmission sprocket 22; The driving motor 21 adjusts the speed and torque through the reduction gear box 2, and drives the two output shafts 23 to rotate through the transmission sprocket 22 and the transmission chain 221. The wire drawing die 13 is used for drawing wire and sprays coolant through the cooling nozzle 12 during the operation; The outer surface of the output shaft 23 is provided with an adjustable winding drum 3, the bottom surface of the adjustable winding drum 3 is provided with an adjustment control lever 4, the outer surface of the device base 1 is provided with a line speed adjustment shaft 5, and one end of the line speed adjustment shaft 5 is provided with a winding column 6; There are two transmission sprockets 22 and two output shafts 23 , and the output shafts 23 extend through the inner surface of the working box 11 .

[0022] The adjustable winding drum 3 includes a drum base 31, which is fixedly connected to the outer surface of the output shaft 23. The outer surface of the drum base 31 is fixedly connected to a drum rib 311, and the outer surface of the drum rib 311 is provided with a linear groove 312. The outer surface of the output shaft 23 is fixedly connected to an outer baffle 32. The outer surface of the drum base 31 is slidably connected to an expansion shell 33, and the outer surface of the expansion shell 33 is fixedly connected to a positioning column 331. The inner surface of the expansion shell 33 slides. The outer surface of the disk base 31 is rotatably connected to the inner turntable 34, which has an arc-shaped groove 341 and a clamping block groove 342. The outer surface of the inner turntable 34 is fixedly connected to the outer surface of the inner turntable 34, which has an adjustment groove 351. The outer surface of the outer turntable 35 has an adjustment groove 351. The outer surface of the disk rib 311 is slidably connected to the ring clamping block 36, and the outer surface of the ring clamping block 36 is fixedly connected to the clamping block spring 361. Through the setting of the adjustable winding drum 3, during use, six groups of adjustable winding drums 3 are installed on each output shaft 23, and all the adjustable winding drums 3 are driven to rotate by the output shaft 23, and the copper conductor passes through the middle wire drawing die 13. Different between single and multiple wire drawing, multiple wire drawing requires the diameter of the winding roller to gradually increase to match the linear speed. The copper wire is wound on the adjustable winding drum 3 and wrapped on the surface of the expansion shell 33. The positioning column 331 on the expansion shell 33 is in contact with the straight groove 312 and the arc groove 341 at the same time, so that it can only move straightly in the straight groove 312. By rotating the arc groove 341, the positioning column 331 is moved on the straight groove 312. When moving outward, the expansion shell 33 moves away from the center of the circle to increase the radial size, and the distance between the expansion shells 33 increases, which is filled by the middle inner connecting plate 332, so that the radial size of the copper wire when wound on the adjustable winding drum 3 can be changed; The ring block 36 passes through the disk base 31 and is stuck in the block groove 342 of the inner turntable 34. There are six block grooves 342, so that there are six stages between the disk base 31 and the inner turntable 34, realizing step-by-step adjustment. When the block spring 361 is pressed into the block groove 342, the disk base 31 and the inner turntable 34 are connected, and the inner turntable 34 cannot rotate on the disk base 31, so that the position of the arc groove 341 is locked and the radial size of the expansion shell 33 is fixed. After lifting the ring block 36, the outer rotating ring 35 on the outside is turned to drive the inner turntable 34 to rotate, thereby controlling the radial size of the copper wire wound on the adjustable winding drum 3, and locking it after adjustment. The adjustable winding drum 3 rotates with the output shaft 23 and pulls the copper wire through the wire drawing die 13 in sequence.

[0023] There are six adjustable winding drums 3 on each output shaft 23, and they are distributed equidistantly. There are six linear grooves 312, expansion shells 33, and arcuate grooves 341, each of which is annularly distributed on the outer surface of the disk rib 311. Both sides of the inner connecting plate 332 are slidably connected to the inner surface of the expansion shell 33. The positioning column 331 is slidably connected to the inner surfaces of the linear grooves 312 and the arcuate grooves 341. There are six clamping block grooves 342, which are slidably connected to the ring clamping block 36. The ring clamping block 36 passes through the disk base 31 and is slidably connected to its inner wall. The ring clamping block 36 is made of iron, and the ends of the clamping block spring 361 are fixedly connected to the ring clamping block 36 and the disk rib 311 respectively. According to the different radial dimensions of the inner part of the adjustable winding drum 3, there are six stages between the drum base 31 and the inner turntable 34 to achieve stepless adjustment. These six stages are recorded as one, two, three, four, five, and six. When the required size of the copper wire is small and six wire drawing is required, the six adjustable winding drums 3 on each side are adjusted to one, two, three, four, five, and six, and the radial dimensions increase successively. At this time, the copper wire passes through the six drawing die heads 13 in sequence and is successively sleeved on the adjustable winding drums 3 with gradually increasing radial dimensions. If the required size of the copper wire is large and six wire drawing is not required, as shown in FIG. Only one wire drawing is required, and the six adjustable winding drums 3 are adjusted to a uniform radial size, and six groups of copper wires can be drawn at the same time to achieve six parallels. If two wire drawing operations are required to reach the required size, each two adjustable winding drums 3 are grouped together and adjusted to the required size, such as one-two-one-two-one-two, five-six-five-six-five, etc., and three groups of copper wires can be drawn at the same time. Similarly, three wire drawing operations can be carried out in two parallels, one-two-three-one-two-three or two-three-four-two-three-four, to achieve the effect of adjusting the parallel operation according to the required number of stretching operations of the copper wire.

[0024] The adjustment control lever 4 includes a rotating handle 41, which is rotatably connected to the inner surface of the working box 11, and the outer surface of the rotating handle 41 is fixedly connected to six equidistantly distributed magnetic blocks 411. The top surface of the device base 1 is fixedly connected to a lifting cylinder 42, and the output end of the lifting cylinder 42 is fixedly connected to a shaft sleeve 421. The inner surface of the shaft sleeve 421 is rotatably connected to a control shaft 43, and the outer surface of the control shaft 43 is fixedly connected to an engaging protrusion 431. The outer surface of the control shaft 43 is slidably connected to six equidistantly distributed driven disks 44, one end of the driven disk 44 is fixedly connected to a toggle rod 441, and the other end of the driven disk 44 is fixedly connected to a toggle slot 442. The inner surface of the driven disk 44 is provided with an engaging slot 443.

[0025] The magnetic block 411 is magnetically connected to the ring block 36 , the control shaft 43 passes through the inner surface of the working box 11 , and the driven disk 44 engages with the adjustment groove 351 ; When the handle 41 is turned, the magnetic blocks 411 are positioned upward or downward, and the ring clamping blocks 36 are attracted to the handle 41. At this time, the ring clamping blocks 36 no longer clamp the inner rotary disk 34, so that the inner rotary disk 34 can rotate freely. In the initial state, the driven disk 44 on the control shaft 43 is away from the adjusting groove 351. The lifting cylinders 42 on both sides lift the control shaft 43 and make the driven disk 44 mesh with the adjusting groove 351. At this time, according to the different meshing states of the control shaft 43 and the driven disk 44, different numbers of driven disks 44 are driven to rotate. The driven disk 44 drives the outer rotating ring 35 to rotate through the adjusting groove 351, and every time the driven disk 44 rotates one circle, the outer rotating ring 35 at this location rotates and makes the ring clamping blocks 36 align with the block groove 342 of the next or previous sequence, thereby achieving a stepless adjustment effect. Six driven disks 44 are sleeved on the control shaft 43, corresponding to the six adjustable winding disks 3 respectively. At the same time, different numbers of engaging protrusions 431 are opened on the control shaft 43 for engaging with the driven disks 44. Only when the control shaft 43 is engaged can the driven disks 44 be driven to rotate. When not engaged, the driven disks 44 are stuck in the adjustment slots 351 and cannot rotate. After the driven disks 44 rotate one circle, the toggle rod 441 will contact the toggle slot 442 of the next driven disk 44, so that the previous driven disk 44 drives the next driven disk 44 to rotate. The same applies to the subsequent driven disks 44, but they must first rotate a full circle before they can drive the subsequent driven disks 44 to rotate, so that the rotation of the front and rear driven disks 44 differs by one circle. According to the different lengths of the control shaft 43, there are four states, corresponding to the one, two, three, and six parallel modes of the adjustable winding drum 3. The number of engagement protrusions 431 engaging the driven disks 44 is different. In the one parallel mode, only the first driven disk 44 is engaged. After the driven disk 44 rotates five circles, the subsequent driven disks 44 rotate four, three, two, one, and zero circles in sequence, so that the adjustable winding drum 3 is in the one, two, three, four, five, and six modes, and the radial size gradually increases, so that the copper wire is drawn six times. In the two parallel modes, the first and fourth driven disks 44 are engaged, and the following control After the shaft 43 rotates two circles, the second and fifth driven disks 44 rotate one circle, and the third and sixth driven disks 44 rotate zero circles. The adjustable winding disk 3 is in a one-two-three-one-two-three mode, and two parallel operations can be performed, respectively, for three wire drawing operations. The same is true for three parallel operations. The first, third, and fifth driven disks 44 drive the second, fourth, and sixth driven disks 44 to rotate. The adjustable winding disk 3 is in a one-two-one-two-one-two mode. In the six parallel mode, the engaging protrusion 431 engages with all the driven disks 44, driving all the driven disks 44 to rotate, thereby realizing synchronous adjustment of the radial size of the adjustable winding disk 3 according to the required parallel operation.

[0026] The linear speed adjustment shaft 5 includes an input pulley 51, which is fixedly connected to the outer surface of the output shaft 23. The other end of the input pulley 51 is rotatably connected to a first articulated arm 52. One end of the first articulated arm 52 is hingedly connected to an articulated seat 53. The outer surface of the articulated seat 53 is rotatably connected to an intermediate pulley 531. The other end of the articulated seat 53 is hingedly connected to a second articulated arm 54. The outer surface of the second articulated arm 54 is rotatably connected to an output pulley 55. One end of the output pulley 55 is fixed. It is connected to a driving wheel 56, the outer surface of which is slidably connected to a wheel cylinder 561, the outer surface of the device base 1 is fixedly connected to a mounting base 57, the inner surface of the mounting base 57 is slidably connected to six matching columns 571, the bottom surface of the driving wheel 56 is engaged with a driven wheel 58, the inner surface of the driven wheel 58 is slidably connected to a driven shaft 581, the outer surface of the driven shaft 581 is sleeved with a return spring 582, and the outer surface of the mounting base 57 is fixedly connected to an outer bracket 59.

[0027] The input pulley 51 and the intermediate pulley 531 form a belt drive, and the intermediate pulley 531 and the output pulley 55 form a belt drive. The driving pulley 56 passes through the second articulated arm 54 and is fixedly connected to the output pulley 55. The matching column 571 passes through the driving pulley 56 and is slidably connected to the inner wall of the driving pulley 56. The wheel cylinder 561 is fixedly connected to the outer bracket 59. The driven shaft 581 is rotatably connected to the outer bracket 59. There are two driven pulleys 58, and both ends of the return spring 582 are in contact with the driven pulley 58. The driving pulley 56 drives the driven pulley 58 to rotate. Through the setting of the linear speed adjustment shaft 5, during use, after the radial size of the adjustable winding drum 3 is adjusted, the copper wire passes through the adjustable winding drum 3 and the drawing die head 13 in sequence, and is finally sleeved on the matching column 571. Six matching columns 571 are provided. According to the different radial sizes of the adjustable winding drum 3, the height of the copper wire after being extended is different, and it is sleeved on the matching column 571 of the corresponding height, and the matching column 571 is pushed out. One end of the driving wheel 56 is connected to the matching column 571 of the corresponding height, and at the same time, the wheel cylinder 561 rises on the other side to support the driving wheel 56. While the output shaft 23 drives the adjustable winding drum 3 to rotate, it will also divide a part of the power to drive the driving wheel 56 to rotate. According to the different radial sizes of the adjustable winding drum 3 and the different heights of the driving wheel 56, the speed of the driven wheel 58 is driven to be different, thereby matching the linear speed of the adjustable winding drum 3 and the winding column 6, ensuring that the copper wire is stably wound from the adjustable winding drum 3 to the winding column 6; The output shaft 23 first directly drives the input pulley 51 to rotate, the input pulley 51 drives the intermediate pulley 531 to rotate, the intermediate pulley 531 then drives the output pulley 55 to rotate and finally drives the driving pulley 56 to rotate. The input pulley 51 and the output pulley 55 are respectively mounted on the first articulated arm 52 and the second articulated arm 54. The two articulated arms are hingedly connected. The distance between the input pulley 51 and the output pulley 55 is different due to the different rotation angles between them, while the distance between the input pulley 51 and the output pulley 55 and the intermediate pulley 531 remains unchanged. Therefore, the distance between the input pulley 51 and the output pulley 55 can be adjusted while still maintaining synchronous rotation, thereby adapting to different heights of the driving pulley 56. When the driving wheel 56 rotates, it drives the driven wheel 58 at the bottom to rotate. The surface of the driving wheel 56 is arc-shaped and contacts the driven wheel 58. When the driving wheel 56 descends, it squeezes the driven wheel 58 inward, and the contact point also changes. A vertical section is made at the contact point. The section can be regarded as the pitch circle of the driving wheel 56 when meshing. The closer the section is to the vertex of the arc surface of the driving wheel 56, the shorter the circumference of the section. The smaller the pitch circle of the driving wheel 56, the smaller the transmission ratio becomes, and the faster the speed of the driven wheel 58, the faster the gear ratio becomes. When the driving wheel 56 rises, the contact point between the driven wheel 58 and the driving wheel 56 moves outward again under the action of the return spring 582, the transmission ratio increases and the speed of the driven wheel 58 decreases. In this way, the transmission speed of the winding post 6 can be adjusted according to the radial size of the adjustable winding drum 3, so that the linear speed between the adjustable winding drum 3 and the winding post 6 is always equal, the radial size of the adjustable winding drum 3 changes while the speed remains unchanged, and the angular velocity of the winding post 6 changes accordingly while the radial size remains unchanged, that is, R3ω3=R6ω6.

[0028] The winding column 6 includes a fixed rotating shaft 61, which is fixedly connected to the driven wheel 58. The inner surface of the fixed rotating shaft 61 is slidably connected to the movable rotating shaft 62. One end of the movable rotating shaft 62 is fixedly connected to the winding shaft 621. The outer surface of the winding shaft 621 is slidably connected to the push-pull seat 63. The inner surface of the push-pull seat 63 is fixedly connected to the contact ball protrusion 631. The inner surface of the outer bracket 59 is rotatably connected to the winding pulley 64. One end of the winding pulley 64 is fixedly connected to the cylindrical cam 641.

[0029] The contact ball protrusion 631 engages with the cam groove on the outer surface of the cylindrical cam 641. The cam groove on the outer surface of the cylindrical cam 641 is double-helical. The winding pulley 64 is connected to the driven shaft 581. The cylindrical cam 641 passes through the push-pull seat 63. Through the setting of the winding column 6, during use, the driven wheel 58 drives the fixed rotating shaft 61 to rotate, the position of the fixed rotating shaft 61 is fixed, and the fixed rotating shaft 61 drives the movable rotating shaft 62 to rotate. The movable rotating shaft 62 is connected to the fixed rotating shaft 61 through a groove, and can move on the fixed rotating shaft 61 and rotate synchronously. The winding shaft 621 inherits the movable and synchronous rotation effects of the movable rotating shaft 62 and is used for winding. Part of the power of the driven wheel 58 drives the cylindrical cam 641 to rotate through the winding pulley 64. The cylindrical cam 641 is connected to the push-pull seat 63, and a cam structure is formed by contacting the ball protrusion 631. The cam groove is a double helix. When it rotates to one end, it will enter the other spiral groove to achieve reverse movement, so that the push-pull seat 63 moves back and forth. In this way, when winding the copper wire, the copper wire can be evenly wound on the surface of the winding shaft 621 to prevent accumulation in the same position.

[0030] In this embodiment, Figure 1 、 Figure 2 As shown, each component is installed inside the device base 1 and the working box 11; In this embodiment, Figure 3 As shown, the driving motor 21 drives the adjustable winding drum 3 to rotate by adjusting the speed and torque through the reduction box 2; In this embodiment, Figure 4 、 Figure 5 、 Figure 6 、 Figure 7 、 Figure 8 As shown, the adjustable winding drum 3 drives the expansion shell 33 to move inward or outward by rotating the inner turntable 34, thereby achieving the effect of changing the radial size; In this embodiment, Figure 9 、 Figure 10 As shown, the top of the adjustment control lever 4 is used to unlock the adjustable winding drum 3, and the bottom is used to control the radial size of the adjustable winding drum 3; In this embodiment, Figure 11 、 Figure 12 、 Figure 13As shown, according to the different lengths of the control shaft 43 extending therein, different numbers of driven discs 44 are engaged, and after the driven disc 44 rotates one circle, it can drive the next driven disc 44 to rotate; In this embodiment, Figure 12 As shown, according to the different extension lengths of the control shaft 43, it is divided into four states, engaging with one, one-four, one-three-five, and all driven discs 44 respectively, and coordinating with the number of rotations of the driven discs 44 to achieve step-by-step rotation in different intervals; In this embodiment, Figure 15 、 Figure 16 As shown, the distance between the input pulley 51 and the output pulley 55 can be adjusted while still maintaining synchronous rotation, thereby adapting to different heights of the driving pulley 56; In this embodiment, Figure 17 、 Figure 18 As shown, according to the radial size of the adjustable winding drum 3, the transmission speed of the winding post 6 is adjusted, and the linear speed of the adjustable winding drum 3 and the winding post 6 is equal by using the stepless adjustment between the driven wheel 58 and the driving wheel 56; In this embodiment, Figure 19 、 Figure 20 As shown, the winding rod 6 is wound more evenly by the reciprocating movement of the cam.

[0031] The use method and advantages of the present invention: The wire drawing device for processing high-speed communication copper conductors has the following working process: like Figures 1 to 20 As shown, when in use, the rotating handle 41 is rotated to unlock the adjustable winding drum 3, and the control shaft 43 is inserted into different depths according to the required parallelism, and rotated to adjust the radial size of the adjustable winding drum 3 to the required level. At the same time, the angular velocity of the winding column 6 is changed through the linear speed adjustment shaft 5, and the driving motor 21 adjusts the speed and torque through the reduction gear box 2, and drives the two output shafts 23 to rotate through the transmission sprocket 22 and the transmission chain 221. The wire drawing die head 13 is used for drawing and sprays coolant through the cooling nozzle 12 during work to draw the copper wire, thereby achieving the effect of adjusting the parallelism according to the required number of stretching times of the copper wire.

[0032] The above shows and describes the basic principles, main features and advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely preferred examples of the present invention and are not intended to limit the present invention. Various changes and modifications may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and modifications fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.

Claims

1. A wire drawing device for processing high-speed communication copper conductors, comprising a device base (1), a reduction gearbox (2) fixedly connected to the top surface of the device base (1), and an output shaft (23) provided at the output end of the reduction gearbox (2); Its characteristics are: The outer surface of the output shaft (23) is provided with an adjustable winding drum (3) for adjusting the radial size during wire drawing, the bottom surface of the adjustable winding drum (3) is provided with an adjustment control rod (4) for facilitating adjustment of the radial size of the adjustable winding drum (3), the outer surface of the device base (1) is provided with a line speed adjustment shaft (5) matching the line speed of the adjustable winding drum (3), and one end of the line speed adjustment shaft (5) is provided with a winding column (6) for winding after the wire drawing is completed.

2. The wire drawing device for processing high-speed communication copper conductors according to claim 1, characterized in that: The top surface of the device base (1) is fixedly connected to a working box (11), the inner surface of the working box (11) is fixedly connected to a cooling nozzle (12), the inner surface of the working box (11) is fixedly connected to a wire drawing die (13), the input end of the reduction box (2) is fixedly connected to a driving motor (21), the output end of the reduction box (2) is fixedly connected to a transmission sprocket (22), the outer surface of the transmission sprocket (22) is sleeved with a transmission chain (221), and the outer surface of the transmission sprocket (22) is fixedly connected to an output shaft (23); There are two transmission sprockets (22) and two output shafts (23), and the output shaft (23) penetrates the inner surface of the working box (11).

3. The wire drawing device for processing high-speed communication copper conductors according to claim 2, characterized in that: The adjustable winding reel (3) includes a reel base (31), the reel base (31) is fixedly connected to the outer surface of the output shaft (23), the outer surface of the reel base (31) is fixedly connected to a reel rib (311), the outer surface of the reel rib (311) is provided with a linear groove (312), the outer surface of the output shaft (23) is fixedly connected to an outer baffle (32), the outer surface of the reel base (31) is slidably connected to an expansion shell (33), the outer surface of the expansion shell (33) is fixedly connected to a positioning column (331), and the inner surface of the expansion shell (33) is slidably connected to the outer surface of the expansion shell (33). The outer surface of the disk base (311) is rotatably connected to the inner turntable (34), the outer surface of the inner turntable (34) is provided with an arc groove (341), the outer surface of the inner turntable (34) is provided with a clamping block groove (342), the outer surface of the inner turntable (34) is fixedly connected to the outer surface of the inner turntable (34), the outer surface of the outer turntable (35) is provided with an adjustment groove (351), the outer surface of the disk rib plate (311) is slidably connected to the ring clamping block (36), and the outer surface of the ring clamping block (36) is fixedly connected to the clamping block spring (361).

4. The wire drawing device for processing high-speed communication copper conductors according to claim 3, characterized in that: The number of the adjustable winding discs (3) on each output shaft (23) is six and they are equidistantly distributed. The number of the linear grooves (312), the expansion shell (33), and the arcuate grooves (341) are all six and are annularly distributed on the outer surface of the disc rib (311). Both sides of the inner connecting plate (332) are slidably connected to the inner surface of the expansion shell (33). The positioning column (331) is slidably connected to the inner surface of the linear groove (312) and the arcuate groove (341). The number of the clamping block grooves (342) is six. The clamping block grooves (342) are slidably connected to the ring clamping block (36). The ring clamping block (36) passes through the disc base (31) and is slidably connected to its inner wall. The ring clamping block (36) is made of iron. The two ends of the clamping block spring (361) are fixedly connected to the ring clamping block (36) and the disc rib (311), respectively.

5. The wire drawing device for processing high-speed communication copper conductors according to claim 4, characterized in that: The regulating control rod (4) includes a rotating handle (41), the rotating handle (41) is rotatably connected to the inner surface of the working box (11), the outer surface of the rotating handle (41) is fixedly connected to six equally spaced magnetic blocks (411), the top surface of the device base (1) is fixedly connected to a lifting cylinder (42), the output end of the lifting cylinder (42) is fixedly connected to a shaft collar (421), the inner surface of the shaft collar (421) is rotatably connected to a control shaft (43), the outer surface of the control shaft (43) is fixedly connected to an engaging protrusion (431), the outer surface of the control shaft (43) is slidably connected to six equally spaced driven disks (44), one end of the driven disk (44) is fixedly connected to a toggle rod (441), the other end of the driven disk (44) is fixedly connected to a toggle slot (442), and the inner surface of the driven disk (44) is provided with an engaging slot (443).

6. The wire drawing device for processing high-speed communication copper conductors according to claim 5, characterized in that: The magnetic block (411) is magnetically connected to the ring clamp block (36), the control shaft (43) penetrates the inner surface of the working box (11), and the driven disk (44) is engaged with the adjustment groove (351).

7. The wire drawing device for processing high-speed communication copper conductors according to claim 6, characterized in that: The linear speed regulating shaft (5) includes an input pulley (51), the input pulley (51) is fixedly connected to the outer surface of the output shaft (23), the other end of the input pulley (51) is rotatably connected to a first articulated arm (52), one end of the first articulated arm (52) is hingedly connected to an articulated seat (53), the outer surface of the articulated seat (53) is rotatably connected to an intermediate pulley (531), the other end of the articulated seat (53) is hingedly connected to a second articulated arm (54), the outer surface of the second articulated arm (54) is rotatably connected to an output pulley (55), one end of the output pulley (55) is fixedly connected to the outer surface of the output pulley (55). A driving wheel (56) is fixedly connected, and the outer surface of the driving wheel (56) is slidably connected to a wheel cylinder (561). The outer surface of the device base (1) is fixedly connected to a mounting base (57), and the inner surface of the mounting base (57) is slidably connected to six matching columns (571). The bottom surface of the driving wheel (56) is engaged with a driven wheel (58), and the inner surface of the driven wheel (58) is slidably connected to a driven shaft (581). The outer surface of the driven shaft (581) is sleeved with a return spring (582), and the outer surface of the mounting base (57) is fixedly connected to an outer bracket (59).

8. The wire drawing device for processing high-speed communication copper conductors according to claim 7, characterized in that: The input pulley (51) and the intermediate pulley (531) form a belt drive, the intermediate pulley (531) and the output pulley (55) form a belt drive, the driving pulley (56) passes through the second articulated arm (54) and is fixedly connected to the output pulley (55), the matching column (571) passes through the driving pulley (56) and is slidably connected to the inner wall of the driving pulley (56), the wheel cylinder (561) is fixedly connected to the outer bracket (59), the driven shaft (581) is rotatably connected to the outer bracket (59), the number of the driven pulleys (58) is two, and both ends of the return spring (582) are in contact with the driven pulley (58), and the driving pulley (56) drives the driven pulley (58) to rotate.

9. The wire drawing device for processing high-speed communication copper conductors according to claim 8, characterized in that: The winding column (6) includes a fixed rotating shaft (61), the fixed rotating shaft (61) is fixedly connected to the driven wheel (58), the inner surface of the fixed rotating shaft (61) is slidably connected to the movable rotating shaft (62), one end of the movable rotating shaft (62) is fixedly connected to the winding shaft (621), the outer surface of the winding shaft (621) is slidably connected to the push-pull seat (63), the inner surface of the push-pull seat (63) is fixedly connected to the contact ball protrusion (631), the inner surface of the outer bracket (59) is rotatably connected to the winding pulley (64), and one end of the winding pulley (64) is fixedly connected to the cylindrical cam (641).

10. The wire drawing device for processing high-speed communication copper conductors according to claim 9, characterized in that: The contact ball protrusion (631) engages with a cam groove on the outer surface of the cylindrical cam (641), the cam groove on the outer surface of the cylindrical cam (641) is a double helix type, the winding pulley (64) is connected to the driven shaft (581), and the cylindrical cam (641) passes through the push-pull seat (63).

Citation Information

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