Mounting structure and mounting method of riser exothermic agent

Abstract

The invention relates to the field of casting, in particular to a mounting structure of a riser exothermic agent and a mounting method thereof. The mounting structure of the riser exothermic agent comprises a hanging support, the exothermic agent and cloth, the hanging support is used for hanging and supporting a riser exothermic cloth bag, the exothermic agent is used for increasing the temperature of a riser during casting, the cloth wraps the exothermic agent, and the hanging support comprises an adjusting rod, a movable sleeve, a supporting rod, a connector and a hook. The left side and the right side of the connector are each provided with an adjusting rod, and one end of each adjusting rod is fixed into the connector. According to the mounting structure and the mounting method of the riser exothermic agent, the mounting structure is formed by combining materials such as the hanging bracket and the cloth, the exothermic agent with a proper dosage needs to be selected according to the actual riser specification during use, the device is arranged at the riser in advance, the temperature of the riser can be increased, the feeding time of the riser can be prolonged in the pouring and mold filling process, and the production efficiency is improved. The feeding efficiency is improved, so that the casting quality is optimized, and the production cost is reduced.

Description

Technical Field

[0001] The present invention relates to the field of casting, and in particular to an installation structure of a riser exothermic agent and an installation method thereof. Background Art

[0002] The main function of the exothermic agent used in casting is to reduce or eliminate the heat loss from the top surface of the riser due to radiation and convection. Its mechanism of action is manifested in two aspects: heat preservation and shrinkage compensation.

[0003] When applied to the surface of molten metal, casting exothermic agents burn and release a large amount of heat. Simultaneously, the exothermic agent rapidly expands, forming a porous, highly insulating layer that isolates the riser metal from air, preventing convection and radiation heat transfer, reducing heat loss, and resulting in a slower solidification rate for the riser metal. Improper use of exothermic agents can reduce the riser's shrinkage feeding effectiveness.

[0004] Therefore, it is necessary to provide a new installation structure and installation method of a riser exothermic agent to solve the above technical problems. Summary of the Invention

[0005] In order to solve the above technical problems, the present invention provides an installation structure and an installation method of a riser exothermic agent.

[0006] The present invention provides a riser exothermic agent installation structure, which is used to install the exothermic agent at the center of the riser top. The riser exothermic agent installation structure includes:

[0007] The hanging bracket is used for hanging support of the riser heating cloth bag;

[0008] Exothermic agent, which is used to increase the riser temperature during casting;

[0009] Cloth, which is wrapped around the outside of the heating agent;

[0010] The suspension bracket includes an adjustment rod, a movable sleeve, a support rod, a connector and a hook. An adjustment rod is provided on each side of the connector. One end of the adjustment rod is fixed inside the connector. The other end of the adjustment rod is fixedly connected to the outer side of the movable sleeve. The support rod is slidably connected inside the movable sleeve. The connector is fixedly connected to the hook, and one end of the hook is cone-shaped.

[0011] Among them, grooves are opened at both ends of the diameter direction above the riser. The cloth wraps the heating agent to form a cloth bag. The hook pierces the cloth bag, and the support rods are embedded in the corresponding grooves at both ends of the riser to hang the cloth bag at the riser port.

[0012] Preferably, a positioning plate is provided above the groove of the riser, and a pressing plate is symmetrically fixedly connected to the bottom of the positioning plate. The pressing plate is slidably inserted into the groove, and an extrusion column is threadedly connected to the inside of the positioning plate. The bottom end of the extrusion column is arranged in a circular arc shape between the pressing plates, and a knob is fixedly connected to the top of the extrusion column.

[0013] The present invention also provides a method for installing a riser exothermic agent, the specific steps of which are as follows:

[0014] S1: Select the length of the hanging bracket, the size of the cloth and the dosage of the heating agent according to the specifications of the riser;

[0015] S2: Wrap the heating agent with cloth to form a cloth bag;

[0016] S3: Pierce the hook through the cloth bag;

[0017] S4: Grind grooves at both ends of the diameter above the riser;

[0018] S5: Fix the ends of the two supporting rods of the suspension bracket into the grooves on both sides respectively, so that the cloth bag is stably installed on the riser.

[0019] Preferably, the cloth bag is arranged at the upper center of the interior of the riser.

[0020] Preferably, the end of the support rod is fixed in the groove by welding, riveting or mechanical locking.

[0021] Preferably, when fixing the support rod, you can first insert the pressing plate, use the pressing plate to squeeze the support rod, and then turn the knob to lower the squeezing column so that its end squeezes the pressing plates to disperse each other, and fix the pressing plates in the groove to further improve the connection strength between the support rod and the groove.

[0022] Compared with the related art, the installation structure and installation method of the riser exothermic agent provided by the present invention have the following beneficial effects:

[0023] The present invention provides an installation structure and an installation method for a riser exothermic agent, which are composed of a suspension bracket, cloth and other materials. When in use, a suitable dose of exothermic agent needs to be selected according to the actual riser specifications, and the device is arranged at the riser in advance. During the pouring and filling process, the riser temperature can be increased, the riser shrinkage compensation time can be extended, and the shrinkage compensation efficiency can be improved, thereby optimizing the casting quality and reducing production costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 A schematic diagram of the installation structure of the riser exothermic agent provided by the present invention;

[0025] Figure 2 for Figure 1 The structural diagram of the riser shown;

[0026] Figure 3 It is a structural schematic diagram of the suspension bracket of the present invention;

[0027] Figure 4 for Figure 1 The schematic structural diagram of the positioning piece shown;

[0028] Figure 5 for Figure 1 A cross-sectional view of the fabric structure shown.

[0029] Numbers in the figure: 1. Adjusting rod; 2. Heating agent; 3. Fabric; 4. Groove; 5. Riser; 6. Movable sleeve; 7. Support rod; 8. Positioning piece; 9. Connector; 10. Knob; 11. Extrusion column; 12. Pressing plate; 13. Hook. DETAILED DESCRIPTION

[0030] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0031] The specific implementation of the present invention is described in detail below with reference to specific embodiments.

[0032] See also Figures 1 to 5 A riser exothermic agent installation structure is used to install the exothermic agent at the top center of the riser 5. The riser exothermic agent installation structure includes:

[0033] The hanging bracket is used for hanging support of the heating cloth bag of the riser 5;

[0034] Exothermic agent 2, which is used to increase the temperature of the riser 5 during casting;

[0035] Cloth 3, which is wrapped around the outside of the heating agent 2;

[0036] The suspension bracket includes an adjusting rod 1, a movable sleeve 6, a support rod 7, a connecting head 9 and a hook 13. An adjusting rod 1 is provided on each side of the connecting head 9, and one end of the adjusting rod 1 is fixed inside the connecting head 9. The outer side of the other end of the adjusting rod 1 is fixedly connected to the movable sleeve 6, and the support rod 7 is slidably connected inside the movable sleeve 6. The hook 13 is fixedly connected to the inside of the connecting head 9, and one end of the hook 13 is set in a pointed cone shape.

[0037] It should be noted that the stability of the cloth bag during the casting process is ensured by the hanging bracket.

[0038] See also Figures 1 to 5, a positioning piece 8 is provided above the groove 4 of the riser 5, and a pressing plate 12 is symmetrically fixedly connected to the bottom of the positioning piece 8. The pressing plate 12 is slidably plugged into the groove 4. The internal thread of the positioning piece 8 is connected to the extrusion column 11. The bottom end of the extrusion column 11 is an arc-shaped surface and is arranged between the pressing plates 12. The top of the extrusion column 11 is fixedly connected to the knob 10;

[0039] It should be noted that: the support rod 7 is squeezed by the pressing plate 12, and then the squeezing column 11 is lowered by turning the knob 10, so that its end squeezes the pressing plate 12 and disperses from each other, so that the pressing plate 12 is fixed in the groove 4, thereby further improving the connection strength between the support rod 7 and the groove 4;

[0040] See also Figures 1 to 5 The embodiment of the present invention also provides a method for installing a riser exothermic agent, and the specific steps are as follows:

[0041] S1: Select the length of the hanging bracket, the size of the cloth 3 and the dosage of the heating agent 2 according to the specifications of the riser 5;

[0042] S2: Wrap the heating agent 2 with cloth 3 to form a cloth bag;

[0043] S3: Pierce the hook 13 through the cloth bag;

[0044] S4: Grind grooves 4 at both ends of the diameter direction above the riser 5;

[0045] S5: Fix the ends of the two support rods 7 of the suspension bracket into the grooves 4 on both sides respectively, so that the cloth bag is stably installed on the riser 5;

[0046] See also Figures 1 to 5 , the cloth bag is set at the upper center of the riser 5, and the heating agent 2 is arranged at the riser 5 to achieve the best shrinkage feeding effect;

[0047] See also Figures 1 to 5 , the end of the support rod 7 is fixed in the groove 4 by welding, riveting or mechanical locking to ensure the stability of the support rod 7 during the casting process;

[0048] See also Figures 1 to 5 When fixing the support rod 7, you can first insert the pressing plate 12, use the pressing plate 12 to squeeze the support rod 7, and then turn the knob 10 to lower the squeezing column 11, so that its end squeezes the pressing plate 12 to disperse each other, and fix the pressing plate 12 in the groove 4 to further improve the connection strength between the support rod 7 and the groove 4.

[0049] The working principle of the riser exothermic agent installation structure and installation method provided by the present invention is as follows: a cloth bag 3 wrapped with the exothermic agent 2 is fixed in the grooves 4 at both ends of the diameter direction above the riser 5 by a hanging bracket. The cloth 3 effectively prevents the exothermic agent 2 from scattering. At the same time, the exothermic agent 2 releases heat during the casting process, raising the temperature of the riser 5 and extending its shrinkage feeding time, thereby optimizing the quality of the casting. The hanging bracket ensures the stability of the cloth bag during the casting process, improving the reliability of the entire installation structure.

[0050] The length of the suspension bracket can be adjusted by dragging the movable sleeve 6 to slide on the outside of the support rod 7 and adjusting the overlapping length between the support rod 7 and the adjustment rod 1, so as to adjust the total length of the suspension bracket according to different specifications of the riser 5;

[0051] After the end of the support rod 7 is inserted into the groove 4, the pressing plate 12 can be inserted, and the pressing plate 12 can be used to squeeze the support rod 7. Then, by turning the knob 10, the squeezing column 11 is lowered, so that its end squeezes the pressing plate 12 to disperse each other, and the pressing plate 12 is fixed in the groove 4 to further improve the connection strength between the support rod 7 and the groove 4.

[0052] The above descriptions are merely embodiments of the present invention and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention description and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A riser exothermic agent installation structure, used to install the exothermic agent at the top center of the riser (5), characterized in that: include: A hanging bracket, used for hanging and supporting the heating cloth bag of the riser (5); A heating agent (2) is used to increase the temperature of the riser (5) during casting; Cloth (3), the cloth (3) is wrapped around the outside of the heating agent (2); The suspension bracket comprises an adjusting rod (1), a movable sleeve (6), a support rod (7), a connector (9) and a hook (13), wherein an adjusting rod (1) is provided on each of the left and right sides of the connector (9), and one end of the adjusting rod (1) is fixed inside the connector (9), and the outer side of the other end of the adjusting rod (1) is fixedly connected to the movable sleeve (6), the interior of the movable sleeve (6) is slidably connected to the support rod (7), and the interior of the connector (9) is fixedly connected to the hook (13), and one end of the hook (13) is arranged in a pointed cone shape; Grooves (4) are provided at both ends of the riser (5) in the diameter direction. The fabric (3) wraps the heating agent (2) to form a cloth bag. The hook (13) penetrates the cloth bag. The support rod (7) is respectively embedded in the corresponding grooves (4) at both ends of the riser (5) to hang the cloth bag at the end of the riser (5).

2. The installation structure of the riser exothermic agent according to claim 1, characterized in that: A positioning piece (8) is provided above the groove (4) of the riser (5); a pressing plate (12) is symmetrically fixedly connected to the bottom of the positioning piece (8); the pressing plate (12) is slidably plugged into the groove (4); an extrusion column (11) is threadedly connected to the inside of the positioning piece (8); the bottom end of the extrusion column (11) is arranged between the pressing plates (12) in the shape of an arc surface; and a knob (10) is fixedly connected to the top end of the extrusion column (11).

3. The method for installing the riser exothermic agent according to any one of claims 1 or 2, characterized in that: The specific steps are as follows: S1: Select the length of the hanging bracket, the size of the cloth (3) and the dosage of the heating agent (2) according to the specifications of the riser (5); S2: Wrap the heating agent (2) with cloth (3) to form a cloth bag; S3: Pierce the hook (13) through the cloth bag; S4: Grinding grooves (4) at both ends of the diameter direction above the riser (5); S5: Fix the ends of the two support rods (7) of the suspension bracket into the grooves (4) on both sides respectively, so that the cloth bag is stably installed at the riser (5).

4. The method for installing a riser exothermic agent according to claim 3, characterized in that: The cloth bag is arranged at the upper center of the interior of the riser (5).

5. The method for installing a riser exothermic agent according to any one of claims 3 or 4, characterized in that: The end of the support rod (7) is fixed in the groove (4) by welding, riveting or mechanical locking.

6. The method for installing a riser exothermic agent according to claim 5, characterized in that: When fixing the support rod (7), the pressing plate (12) can be inserted first, and the support rod (7) can be squeezed by the pressing plate (12). Then, by turning the knob (10), the squeezing column (11) is lowered, and its end is squeezed and dispersed against the pressing plate (12), so that the pressing plate (12) is fixed in the groove (4), thereby further improving the connection strength between the support rod (7) and the groove (4).

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