Badge production equipment with foam pasting and film tearing functions

Abstract

The invention relates to the technical field of badge production, in particular to badge production equipment with foam sticking and film tearing functions, which comprises a machine table, a linear circulating conveying mechanism, a plurality of upper cover carriers, a lining paper supply mechanism, a picture supply mechanism, a lower cover pin mounting and foam sticking machine, a lower cover feeding station, a press-fitting forming device and a multi-station synchronous feeding manipulator. The assembly of the upper cover assembly and the assembly of the lower cover assembly are synchronously carried out, pin assembly, foam pasting and film tearing are completed on line, the automation degree is high, the badge production efficiency is greatly improved, the labor intensity and the labor cost for producing badges with foam are reduced, the structural layout is reasonable and compact, and the production efficiency is improved. All feeding and transferring actions can be completed only through the multi-station synchronous feeding mechanical arm and the multi-station synchronous transferring mechanical arm, the using number of the mechanical arms is reduced, the production and manufacturing cost is reduced, and feeding and transferring synchronism is good.

Description

Technical Field

[0001] The present invention relates to the technical field of badge production, in particular to a badge production device with foam sticking and film tearing functions. Background Art

[0002] A badge, also called a breastplate, is a small mark or ornament that can be worn (such as pinned on clothing) as a decoration or a symbol of identity, occupation, or honor. Some badges are of high value and can maintain or appreciate in value. They can also be used as souvenirs and collections.

[0003] Common badges are mainly composed of pictures, backing paper (base paper), upper cover, lower cover and pins. Based on the badge structure mentioned above, the applicant applied for Chinese patent document No. 202510713530.9 on May 30, 2025, which discloses a badge production machine. Although the badge production machine realizes the synchronous assembly of the upper cover component and the lower cover component, and realizes the online assembly of the pins, which are assembled directly under the bottom surface of the lower cover, it can only produce badges with the above structure. It cannot produce badges with foam attached between the upper cover and the lower cover.

[0004] Based on user / customer feedback and usage needs, the applicant has found that some badges have foam attached between the upper and lower covers. The foam not only makes the assembly of the upper and lower covers more secure, but also acts as a buffer. For such badges with foam, the prior art generally involves manually attaching the foam to the lower cover, tearing off the film on the foam, and then attaching the lower cover with foam to the bottom surface of the pre-formed upper cover assembly. The upper cover assembly and the lower cover are then transferred to the machine for press-fit molding, and finally the pin is assembled on the spring piece of the lower cover. The above method of producing badges with foam has extremely low production efficiency, high labor intensity and labor costs, and is difficult to meet modern production needs. Therefore, the defects are very obvious and a solution is urgently needed. Therefore, the applicant has carried out a secondary upgrade and transformation of the badge production machine with application number 202510713530.9. Summary of the Invention

[0005] In order to solve the above technical problems, the purpose of the present invention is to provide a badge production equipment with foam sticking and film tearing functions.

[0006] In order to achieve the above object, the present invention adopts the following technical solutions:

[0007] A badge production equipment with foam sticking and film tearing functions, which includes a machine platform, a linear circulating conveying mechanism installed on the machine platform, a plurality of upper cover carriers installed on the circulating conveying surface of the linear circulating conveying mechanism, a liner paper supply mechanism and a picture supply mechanism located on the same side of the linear circulating conveying mechanism and arranged in sequence along the conveying direction of the upper circulating conveying surface of the linear circulating conveying mechanism, a lower cover pin-mounting foam sticking machine installed on the machine platform and located on the other side of the linear circulating conveying mechanism, a lower cover loading station installed on the machine platform and located at the feeding end of the lower cover pin-mounting foam sticking machine, a lower cover loading station installed on the machine platform and located at the lower cover loading station The pressing and forming device at the discharge end of the pin-stick foam machine and the multi-station synchronous feeding robot movably arranged between the lining paper supply mechanism, the picture supply mechanism, the linear circulating conveying mechanism and the pressing and forming device, the multi-station synchronous feeding robot is used to feed the lining paper supplied by the lining paper supply mechanism to the upper cover carried by the upper cover carrier, to overlap the picture supplied by the picture supply mechanism on the lining paper carried by the upper cover carrier and form the upper cover assembly and to feed the upper cover assembly carried by the upper cover carrier to the pressing and forming device. The lower cover pin-stick foam machine includes a pin installation device, a bending and forming mechanism, a foam sticking device, a tearing and The film device, the multi-station synchronous transfer robot and the pin-installing carrier, the bending and forming carrier and the foam-attaching carrier are arranged in a straight line on the machine. The bending and forming mechanism is arranged on the multi-station synchronous transfer robot. The pin-installing device is used to assemble the pins in the spring pieces of the lower cover carried by the pin-installing carrier and bend the spring pieces of the lower cover upward. The bending and forming mechanism is used to perform secondary bending and forming on the spring pieces on the lower cover that have been bent upward. The foam-attaching device is used to attach foam to the lower cover assembled with the pins carried by the foam-attaching carrier. The film tearing device is used to tear the foam film material on the lower cover carried by the foam-attaching carrier away from the foam. To form the lower cover assembly, the multi-station synchronous transfer robot is used to transfer the lower cover carried by the lower cover loading station to the pin-loading carrier, to transfer the pin-loaded lower cover carried by the pin-loading carrier to the bending and forming carrier, to transfer the bent and formed lower cover carried by the bending and forming carrier to the foam-applying carrier, to transfer the lower cover assembly carried by the foam-applying carrier to the press-fitting molding device, and to unload the badge press-fitted by the press-fitting molding device; the press-fitting molding device first press-fits the upper cover assembly, and then presses the upper cover assembly and the lower cover assembly stacked from top to bottom together to form a badge.

[0008] Furthermore, the foam sticking device includes a foam supply mechanism, a foam sticking robot, a film material recovery box and a reciprocating drive mechanism, the foam sticking carrier is installed at the moving end of the reciprocating drive mechanism, the film material recovery box is installed on the machine platform, and an upper limit piece is installed at the top port of the film material recovery box, and an insertion gap is formed between the upper limit piece and the top surface of the film material recovery box, the foam supply mechanism, the film tearing device and the foam sticking carrier are sequentially arranged on the surrounding side of the film material recovery box, and the reciprocating drive mechanism is used to drive the foam sticking carrier to move in or out of the insertion gap; when the foam sticking carrier moves into the insertion gap together with the lower cover, the foam sticking robot sticks the foam supplied by the foam supply mechanism on the lower cover, and then the film tearing device first tears the film material on the foam off the foam; when the foam sticking carrier moves out of the insertion gap, the pin loading carrier, the bending and forming carrier and the foam sticking carrier are arranged in a straight line, and the film tearing device then unloads the torn film material into the film material recovery box.

[0009] Furthermore, the film tearing device includes a film tearing seat, a lifting plate, a first lifting drive, a first translation plate, a film piercing and hooking needle, a first transfer drive, a second lifting drive, a second translation plate, a film material separating component and a second transfer drive. The film tearing seat is installed on the machine and is located on one side of the film material recovery box. The lifting plate is lifted and arranged on the film tearing seat. The first lifting drive is lifted and arranged on the film tearing seat and is used to drive the lifting plate to lift. The first translation plate is horizontally slidably arranged on the lifting plate. The film piercing and hooking needle is installed on the first translation plate and movably arranged above the foam carrier. The first transfer drive is installed on the lifting plate and It is used to drive the first translation plate to reciprocate, the second translation plate is translated and arranged on the film tearing seat, the second transfer driver is installed on the film tearing seat and is used to drive the second translation plate to reciprocate, the second lifting driver is installed on the film tearing seat and is used to drive the first lifting driver to lift and lower, the film material separating piece is installed on the second translation plate, the second translation plate is located below the first translation plate, the piercing film hooking needle is used to pierce the foam and hook the film material, the film material separating piece can be translated to above the top port of the film material recovery box, the film material separating piece is used to separate the film material hooked by the piercing film hooking needle from the piercing film hooking needle and drop it into the film material recovery box.

[0010] Furthermore, the foam supply mechanism includes a foam supply seat, a roll rack, a peeling plate, a foam positioning member, a foam guide, a roller feeding group, a winding roller, a rotation drive module, multiple upper guide rollers and multiple lower guide rollers. The foam supply seat is installed on the machine, the roll rack is installed on the foam supply seat, the peeling plate is installed on the foam supply seat, multiple upper guide rollers are rotatably connected to the foam supply seat and are located between the peeling plate and the roll rack, the foam positioning member is installed on the foam supply seat and connected to the peeling end of the peeling plate, the foam guide is installed on the top surface of the peeling plate, the roller feeding group is rotatably set on the foam supply seat and is located below the peeling plate and / or multiple upper guide rollers, and the winding The roller is rotatably connected to the foam supply seat and below the winding rack or / and multiple upper guide rollers, and multiple lower guide rollers are rotatably connected to the foam supply seat and are located below the stripping plate and between the winding roller. The rotation drive module is arranged on the foam supply seat and is used to drive the roller feeding group and the winding roller to rotate. The roller feeding group is located between two adjacent lower guide rollers. The foam positioning piece is used to position the foam stripped by the stripping plate. A guiding channel is formed between the foam guide piece and the top surface of the stripping plate. The guiding channel is used to guide and correct the moving foam material strip. There is a belt passing gap between the foam positioning piece and the stripping end of the stripping plate for the release film to pass through.

[0011] Furthermore, the roller feeding group includes an active roller rotatably connected to the foam supply seat, a driven roller parallel to and opposite to the active roller, a movable seat movably arranged on the foam supply seat, a movable driver mounted on the bottom surface of the stripping plate or the foam supply seat and drivingly connected to the movable seat, and an elastic guide assembly elastically clamped between the bottom surface of the stripping plate and the movable seat, the driven roller being rotatably connected to the movable seat, the movable driver being used to drive the movable seat and the driven roller to approach or move away from the active roller, and the rotation driving module driving the active roller to rotate;

[0012] The rotation drive module includes a driving wheel rotatably connected to the foam supply seat, multiple driven wheels rotatably connected to the foam supply seat, a friction tensioning wheel rotatably connected to the foam supply seat, a transmission belt sleeved outside the driving wheel and the driven wheel, and a rotation driver installed on the foam supply seat and used to drive the driving wheel to rotate, one of the driven wheels is sleeved outside one end of the driving roller, the friction tensioning wheel is sleeved outside one end of the winding roller, and the friction tensioning wheel rolls against the outer side of the transmission belt.

[0013] Furthermore, the pin loading device includes a pin loading mechanism located below the pin loading carrier, a pin supply mechanism located on a side of the pin loading carrier away from the linear circulating conveying mechanism, and a limiting mechanism located on the top surface of the pin loading carrier. The top surface of the pin loading carrier is recessed with a bearing cavity and a pin entry channel formed from one side of the bearing cavity. A mold core is detachably mounted on the bottom wall of the bearing cavity. The mold core is provided with a pin movement channel and two bent rivet holes formed from the bottom wall of the pin movement channel. The pin entry channel is connected to the pin movement channel. The limiting mechanism is used to limit the lower cover in the bearing cavity. The two spring pieces of the lower cover are respectively provided in a one-to-one correspondence with the two bent rivet holes.

[0014] The pin-installing mechanism includes a pin-installing base mounted on the machine, a U-shaped push block that is arranged to move in a translational manner in the pin moving channel, a translation driver mounted on the pin-installing base and used to drive the U-shaped push block to move in a translational manner, two rivet rods that slide upward and downward through two bent rivet holes, and a rivet driver mounted on the pin-installing base and used to drive the two rivet rods to move upward and downward. The translation direction of the U-shaped push block is perpendicular to the length direction of the pin moving channel.

[0015] Furthermore, the pin feeding mechanism includes a pin feeding seat mounted on the machine, a vibration plate mounted on the machine, a material rail connected to the discharge end of the vibration plate, a linear vibration feeder mounted on the pin feeding seat and connected to the bottom surface of the material rail, a pin receiving seat arranged translationally between the discharge port of the material rail and the pin loading carrier, a third transfer driver mounted on the pin feeding seat and used to drive the pin receiving seat to translate, a pin pushing driver mounted on the pin feeding seat and located on one side of the material rail, and a push rod mounted on the pushing end of the pin pushing driver, wherein the pin pushing driver is used to The driving push rod is close to or away from the pin loading carrier, and the material rail is provided with a feeding channel which is narrow at the top and wide at the bottom. The discharge port of the feeding channel is staggered with the pin entry channel, and the pin receiving seat is provided with a receiving trough, which is used to connect with the discharge port of the feeding channel or to connect with the pin entry channel, and the push rod can pass through the receiving trough and the pin entry channel in sequence; a stopper is detachably installed on the side of the pin loading carrier close to the pin receiving seat, and a slide groove which slides with the stopper is recessed on the side of the pin seat close to the pin loading carrier, and the material receiving trough is vertically connected to the slide groove.

[0016] Furthermore, the press-fitting molding device includes a press-fitting frame mounted on the machine table, a press-fitting upper mold that is lifted and lowered in the press-fitting frame, a press-fitting lifting drive module that is mounted on the top of the press-fitting frame and is used to drive the press-fitting upper mold to lift and lower, a switching seat that is arranged on the press-fitting frame and is located below the press-fitting upper mold, a switching driver that is mounted on the press-fitting frame and is used to drive the switching seat to move back and forth, and an upper cover assembly press-fitting lower mold and a press-fitting molding lower mold that are linearly mounted on the switching seat. The lower die can be moved in turn to the bottom of the press-fitting upper die; when the press-fitting upper die is clamped with the upper cover assembly press-fitting lower die, the press-fitting upper die press-fits the upper cover assembly carried by the upper cover assembly press-fitting lower die, and the upper cover assembly will be retained on the press-fitting upper die; when the press-fitting upper die carrying the upper cover assembly is clamped with the press-fitting lower die, the press-fitting upper die press-fits the upper cover assembly onto the lower cover assembly with the pin assembled thereon carried by the press-fitting lower die, so as to finally form the badge and retain it in the press-fitting lower die;

[0017] The press-fit upper die includes a mounting plate, an inner die, an outer die, an on-off controller, two on-off control plates and two sets of guide rod groups; the mounting plate is mounted on the lifting end of the press-fit lifting drive die, the inner die is mounted on the mounting plate, the outer die lifting sliding sleeve is mounted on the outside of the inner die, the outer die is located below the mounting plate, the inner die is located between the two on-off control plates, the two sets of guide rod assemblies are mounted on the top surface of the outer die, the mounting plate is provided with two sliding grooves in parallel in the length direction, the two on-off control plates are respectively slidably arranged in the two sliding grooves, the on-off controller is used to drive the on-off control plates to move back and forth along the sliding grooves, the mounting plate is provided with two sets of guide hole groups in the thickness direction, the two sets of guide hole groups respectively penetrate the two sliding grooves longitudinally, and each on-off The on-off control plates are each provided with a connecting hole group. The connecting hole groups of the two on-off control plates are respectively used to coaxially communicate with the two guide hole groups. The two guide rod groups, the two guide hole groups, the two connecting hole groups and the two sliding grooves are respectively provided in one-to-one correspondence. The guide rod group can enter the guide hole group through the connecting hole group. The outer side wall of the inner mold is concavely provided with an L-shaped groove, and the inner cavity side wall of the outer mold is convexly provided with a slider. The slider extends into the L-shaped groove, and the slider can be lifted and slid in the L-shaped groove; in normal state, the bottom surface of the slider contacts the bottom wall of the L-shaped groove, so that the inner mold hangs the outer mold; when the connecting hole group and the guide hole group are not connected, the on-off control plate blocks the bottom port of the guide hole group, and the top of the guide rod group is located below the on-off control plate.

[0018] Furthermore, the liner paper feeding mechanism includes a liner paper hopper detachably mounted on the machine, a first lifting plate lifted and lowered in the liner paper hopper, a first lifting drive module mounted on the machine and used to drive the first lifting plate to rise and fall, a first intermediate transfer tool located between the liner paper hopper and the linear circulating conveying mechanism, a first angle adjuster used to drive the first intermediate transfer tool to rotate, and a first mark identifier mounted on the multi-station synchronous loading robot, wherein the first mark identifier is electrically connected to the first angle adjuster;

[0019] The picture feeding mechanism includes a picture hopper detachably mounted on the machine, a second lifting plate lifted and lowered in the picture hopper, a second lifting drive module mounted on the machine and used to drive the second lifting plate to rise and fall, a second intermediate transfer tool located between the picture hopper and the linear circulating conveying mechanism, a second angle adjuster used to drive the second intermediate transfer tool to rotate, and a second mark identifier mounted on the multi-station synchronous loading robot, the second mark identifier being electrically connected to the second angle adjuster;

[0020] The multi-station synchronous loading robot is provided with a first loading and unloading part, a second loading and unloading part, a third loading and unloading part, a fourth loading and unloading part and a magnetic loading and unloading part. The first loading and unloading part, the second loading and unloading part, the third loading and unloading part, the fourth loading and unloading part and the magnetic loading and unloading part work synchronously. The first mark identifier is installed on the second loading and unloading part. The first loading and unloading part is used to load the liner paper of the liner paper magazine onto the first intermediate transfer tool. The second loading and unloading part is used to load the liner paper on the first intermediate transfer tool onto the upper cover carrier at the liner paper loading position. The third loading and unloading part is used to load the picture from the picture magazine onto the second intermediate transfer tool. The fourth loading and unloading part is used to load the picture on the second intermediate transfer tool onto the upper cover carrier at the picture loading position. The second mark identifier is installed on the fourth loading and unloading part. The magnetic loading and unloading part is used to magnetically attract the upper cover assembly carried by the upper cover carrier to the press-fitting molding device.

[0021] Furthermore, the lower cover loading station includes a lower cover carrier and a reciprocating drive module installed on the machine, the reciprocating drive module is used to drive the lower cover carrier to move closer to or away from the linear circulating conveying mechanism; the lower cover carrier can be arranged in a straight line with the pin carrier, the bending and forming carrier and the foam pasting carrier; the top surface of the first intermediate transfer vehicle, the top surface of the second intermediate transfer vehicle, the top surface of the lower cover carrier, the top surface of the upper cover carrier, the top surface of the bending and forming carrier and the top surface of the foam pasting carrier are all recessed with positioning cavities, and the positioning cavity and the carrying cavity both include overlapping and communicating circular cavities and square cavities, the diameter of the circular cavity is greater than the width of the square cavity, and the length of the square cavity is greater than the diameter of the circular cavity.

[0022] The beneficial effects of the present invention are as follows: the assembly of the upper cover component and the assembly of the lower cover component of the present invention are carried out synchronously, and the assembly of the pin, the application of foam and the tearing of the film are completed online, with a high degree of automation, which greatly improves the efficiency of producing badges and reduces the labor intensity and labor cost of producing badges with foam. The structural layout is reasonable and compact, and only two manipulators, a multi-station synchronous loading robot and a multi-station synchronous transfer robot, are needed to complete all loading and transfer actions, which reduces the number of robots used and reduces the cost of production. The loading and transfer have good synchronization, and when adjusting the machine, it is only necessary to debug the speed ratio between the multi-station synchronous loading robot and the multi-station synchronous transfer robot, which reduces the difficulty of adjusting the machine and has high adjustment efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 The figure is a perspective view of the machine.

[0024] Figure 2 The figure is a perspective view of the machine.

[0025] Figure 3 The figure is a perspective view of the machine.

[0026] Figure 4 The figure is a perspective view of the machine.

[0027] Figure 5 The figure is a perspective view of the machine.

[0028] Figure 6 The figure is a perspective view of the machine.

[0029] Figure 7 The figure is a perspective view of the machine.

[0030] Figure 8 The figure is a perspective view of the machine.

[0031] Figure 9 The figure is a perspective view of the machine.

[0032] Figure 10 The figure is a perspective view of the machine.

[0033] Figure 11 The figure is a perspective view of the machine. Figure 10 The figure is a perspective view of the machine.

[0034] Figure 12 The figure is a perspective view of the machine.

[0035] Figure 13 The figure is a perspective view of the machine.

[0036] Figure 14 It is a schematic diagram of the three-dimensional structure of the press-fitting molding device of the present invention.

[0037] Figure 15 It is a three-dimensional structural schematic diagram of the local structure of the press-fitting upper mold of the present invention.

[0038] Figure 16 for Figure 15 Schematic diagram of the decomposition structure.

[0039] Figure 17 It is a three-dimensional structural schematic diagram of the linear circulating conveying mechanism, the backing paper supply mechanism and the picture supply mechanism of the present invention.

[0040] Figure 18 It is a schematic diagram of the three-dimensional structure of the multi-station synchronous loading robot, the first intermediate transfer tool, the bracket, the second intermediate transfer tool, the first angle adjuster and the second angle adjuster of the present invention.

[0041] Figure 19 It is a schematic diagram of the three-dimensional structure of the magnetic loading and unloading part of the present invention.

[0042] Figure 20 Schematic diagram of the exploded structure of the square badge of this embodiment.

[0043] Description of reference numerals:

[0044] 01. Output mechanism; 1. Machine; 2. Linear circulating conveying mechanism; 3. Upper cover carrier; 4. Lining paper feeding mechanism; 5. Picture feeding mechanism; 6. Lower cover pin-installing and foam-applying machine; 7. Lower cover loading station; 8. Press-fitting molding device; 9. Multi-station synchronous loading robot; 10. Pin-installing device; 11. Bending molding mechanism; 12. Foam-applying device; 13. Film-tearing device; 14. Multi-station synchronous transfer robot; 15. Pin-installing carrier; 16. Bending molding carrier; 17. Foam-applying carrier; 18. Foam-feeding mechanism; 19. Foam-applying robot; 20. Film material recovery box; 21. Reciprocating drive mechanism; 22. Upper limit member; 23. Insertion gap; 24. Film-tearing seat; 25. Lifting plate; 26. First lifting drive 27. First translation plate; 28. Puncture hook needle; 29. ​​First transfer drive; 30. Second lifting drive; 31. Second translation plate; 32. Film material separation member; 33. Second transfer drive; 34. Barb; 35. Brush; 36. Press separation plate; 37. Lifting avoidance groove; 38. Foam supply seat; 39. Coil rack; 40. Peeling plate; 41. Foam positioning member; 42. Foam guide member; 43. Roller feeding group; 44. Winding roller; 45. Rotating drive module; 46. Upper guide roller; 47. Lower guide roller; 48. Belt gap; 49. Positioning groove; 50. Active roller; 51. Driven roller; 52. Moving seat; 53. Moving drive; 54. Elastic guide assembly; 55. Active wheel; 56. From Drive wheel; 57, friction tensioner; 58, transmission belt; 59, rotation driver; 60, CCD visual detection mechanism; 61, pin installation mechanism; 62, pin supply mechanism; 63, limit mechanism; 64, bearing cavity; 65, pin entry channel; 66, mold core; 67, pin movement channel; 68, pin installation seat; 69, U-shaped push block; 70, flat push driver; 71, riveting rod; 72, riveting driver; 73, pin supply seat; 74, vibration plate; 75, material rail; 76, linear vibration feeder; 77, pin receiving seat; 78, third transfer driver; 79, pin pushing driver; 80, push rod; 81, feeding channel; 82, receiving trough; 83, stopper; 84, press-fitting frame; 85, press-fitting upper die; 86, press-fitting Lifting drive module; 87, switching seat; 88, switching driver; 89, press-fitting lower die for upper cover assembly; 90, press-fitting lower die; 91, mounting plate; 92, inner die; 93, outer die; 94, on / off controller; 95, on / off control board; 96, guide rod assembly; 99, connecting hole assembly; 100, liner hopper; 101, first jacking plate; 102, first lifting drive module; 103, first intermediate transfer tool; 104, first angle adjuster; 105, first mark identifier; 106, image hopper; 107, second lifting plate; 108, second lifting drive module; 109, second intermediate transfer tool; 110, second angle adjuster; 111, second mark identifier; 112, bracket; 113, first loading and unloading section;114. Second loading and unloading section; 115. Third loading and unloading section; 116. Fourth loading and unloading section; 117. Magnetic loading and unloading section; 118. Bottom plate; 119. Column; 120. Top plate; 121. Lower cover carrier; 122. Reciprocating drive module; 123. Circular cavity; 124. Square cavity; 125. First transfer section; 126. Second transfer section; 127. Third transfer section; 128. Fourth transfer section; 129. Fifth transfer section; 130. Positioning cavity; 131. Through hole; 132. Pushing Mechanism; 133, fixing mechanism; 134, lifting cylinder; 135, connecting plate; 136, telescopic cylinder; 137, magnetic element; 138, contact element; 139, spring column; 140, extension ring; 141, limit rod; 142, machine cover; 143, operation window; 144, loading platform; 145, safety grating; 146, picture; 147, backing paper; 148, upper cover; 149, foam; 150, lower cover; 151, pin; 152, spring piece; 153, process hole; 154, film material. DETAILED DESCRIPTION

[0045] In order to facilitate understanding by those skilled in the art, the present invention will be further described below with reference to embodiments and drawings. The contents mentioned in the embodiments are not intended to limit the present invention.

[0046] like Figures 1 to 20As shown, the present invention provides a badge production equipment with foam sticking and film tearing functions, which includes a machine 1, a linear circulating conveying mechanism 2 installed on the machine 1, a plurality of upper cover carriers 3 installed on the circulating conveying surface of the linear circulating conveying mechanism 2, a liner paper supplying mechanism 4 and a picture supplying mechanism 5 located on the same side of the linear circulating conveying mechanism 2 and arranged in sequence along the conveying direction of the upper circulating conveying surface of the linear circulating conveying mechanism 2, a lower cover pin-sticking foam sticking machine 6 installed on the machine 1 and located on the other side of the linear circulating conveying mechanism 2, a lower cover loading station 7 installed on the machine 1 and located at the feeding end of the lower cover pin-sticking foam sticking machine 6, and a lower cover loading station 7 installed on the machine 1 and located at the lower cover. The pressing and forming device 8 at the discharge end of the pin-mounting foam-sticking machine 6 and the multi-station synchronous feeding robot 9 movably arranged between the lining paper supply mechanism 4, the picture supply mechanism 5, the linear circulating conveying mechanism 2 and the pressing and forming device 8, the multi-station synchronous feeding robot 9 is used to feed the lining paper supplied by the lining paper supply mechanism 4 to the upper cover carried by the upper cover carrier 3, to superimpose the picture supplied by the picture supply mechanism 5 on the lining paper carried by the upper cover carrier 3 and form an upper cover assembly and to feed the upper cover assembly carried by the upper cover carrier 3 to the pressing and forming device 8. The lower cover pin-mounting foam-sticking machine 6 includes a pin-mounting device 10, a bending and forming mechanism 11, a foam-sticking device 12, and a film-tearing device. The device 13, the multi-station synchronous transfer robot 14 and the pin-loading carrier 15, the bending and forming carrier 16 and the foam-pasting carrier 17 are arranged in a straight line on the machine 1. The bending and forming mechanism 11 is set on the multi-station synchronous transfer robot 14. The pin-loading device 10 is used to assemble the pins in the spring sheet of the lower cover carried by the pin-loading carrier 15 and bend the spring sheet of the lower cover upward. The bending and forming mechanism 11 is used to perform secondary bending and forming on the spring sheet on the lower cover that has been bent upward. The foam-pasting device 12 is used to foam the lower cover assembled with the pins carried by the foam-pasting carrier 17. The film-tearing device 13 is used to tear the foam film material on the lower cover carried by the foam-pasting carrier 17. The foam is peeled off to form the lower cover assembly. The multi-station synchronous transfer robot 14 is used to transfer the lower cover carried by the lower cover loading station 7 to the pin-loading carrier 15, to transfer the pinned lower cover carried by the pin-loading carrier 15 to the bending and forming carrier 16, to transfer the bent and formed lower cover carried by the bending and forming carrier 16 to the foam-applying carrier 17, to transfer the lower cover assembly carried by the foam-applying carrier 17 to the press-fitting molding device 8, and to unload the badge press-fitted by the press-fitting molding device 8; the press-fitting molding device 8 first press-fits the upper cover assembly, and then presses the upper cover assembly and the lower cover assembly stacked from top to bottom together to form a badge.

[0047] Specifically, the square badge or / and round badge includes a picture 146, a backing paper 147, an upper cover 148, foam 149, a lower cover 150 and a pin 151 arranged in sequence from top to bottom; the lower cover 150 has two spring pieces 152 and two process holes 153, and the two spring pieces 152 are respectively located at the two process holes 153; the foam 149 peeled off from the foam material strip has a film material 154, and a release film will be formed after the foam material strip is peeled off from the foam 149.

[0048] In actual application, manual or external equipment such as a loading mechanism loads the upper cover onto the upper cover carrier 3 at the upper cover loading position in the linear circulating conveying mechanism 2, and the multi-station synchronous loading robot 9 loads the lining paper supplied by the lining paper supply mechanism 4 onto the upper cover carried by the upper cover carrier 3 at the lining paper loading position in the linear circulating conveying mechanism 2. At the same time, the multi-station synchronous loading robot 9 also loads the picture supplied by the picture supply mechanism 5 onto the upper cover carrier 3 at the picture loading position in the linear circulating conveying mechanism 2, so that the picture is superimposed on the lining paper, so as to realize that the picture, lining paper and upper cover are stacked together from top to bottom to form a stacked upper cover assembly. The multi-station synchronous loading robot 9 also loads the upper cover carrier 3 The stacked upper cover components carried are loaded into the upper cover component press-fitting lower die 89 of the press-fitting molding device 8. As the linear circulating conveying mechanism 2 intermittently performs linear circulating conveying on multiple upper cover carriers 3, the upper cover, lining paper and pictures are continuously loaded and stacked together in sequence. The press-fitting molding device 8 press-fits the stacked upper cover components, and the upper cover components after press-fitting will remain on the press-fitting upper die 85 of the press-fitting molding device 8. At the same time, manual or external equipment such as a loading mechanism loads the lower cover onto the lower cover loading station 7. The multi-station synchronous transfer robot 14 places the lower cover on each station on the lower cover loading station 7, the pin carrier 15, the bending molding carrier 16, the foam carrier 17, the press-fitting molding device 18, and the like. The transfer is performed linearly and progressively between the position 8 and the unloading position. Before the multi-station synchronous transfer robot 14 performs progressive transfer on the lower cover, the pin-installing device 10 first inserts the upper crossbar of the pin laterally into the spring piece of the lower cover carried by the pin-installing carrier 15, and then bends the spring piece of the lower cover upward to rivet the upper crossbar of the pin on the spring piece of the lower cover, thereby realizing the assembly of the pin and the lower cover. The bending and forming mechanism 11 horizontally folds the spring piece of the lower cover riveted with the pin carried by the bending and forming carrier 16 after being bent upward to realize a second bending of the spring piece of the lower cover, so that the spring piece of the lower cover can wrap the upper crossbar of the pin, thereby firmly assembling the pin on the spring piece of the lower cover to form a lower cover assembly. The foam sticking device 12 sticks foam to the lower cover assembled with the pin carried by the foam sticking carrier 17, and the film tearing device 13 tears the foam film material on the lower cover carried by the foam sticking carrier 17 from the foam to form a lower cover assembly, and the press-fitting molding device 8 presses the upper cover assembly retained in the press-fitting upper mold 85 onto the foam stuck and the tear-off lower cover assembly carried by the press-fitting molding lower mold 90 of the press-fitting molding device 8, so that the upper cover assembly and the lower cover assembly are pressed together, and the foam can also stick the upper cover assembly and the lower cover assembly together to form a badge with foam, and the badge will be retained in the press-fitting molding lower mold 90 of the press-fitting molding device 8, and the multi-station synchronous transfer robot 14 will unload the badge to the unloading position.The assembly of the upper cover component and the assembly of the lower cover component of the present invention are carried out simultaneously, and the assembly of the pins, the application of foam and the tearing of the film are completed online, with a high degree of automation, which greatly improves the efficiency of producing badges and reduces the labor intensity and labor cost of producing badges with foam. The structural layout is reasonable and compact, and only two robots, a multi-station synchronous loading robot 9 and a multi-station synchronous transfer robot 14, are needed to complete all loading and transfer actions, reducing the number of robots used and the cost of production. The loading and transfer have good synchronization. When adjusting the machine, it is only necessary to debug the speed ratio between the multi-station synchronous loading robot 9 and the multi-station synchronous transfer robot 14, which reduces the difficulty of adjusting the machine and has high adjustment efficiency.

[0049] In this embodiment, the foam sticking device 12 includes a foam supply mechanism 18, a foam sticking robot 19, a film material recovery box 20 and a reciprocating drive mechanism 21. The foam sticking carrier 17 is installed at the moving end of the reciprocating drive mechanism 21. The film material recovery box 20 is installed on the machine 1. An upper limit part 22 is installed at the top port of the film material recovery box 20. An insertion gap 23 is formed between the upper limit part 22 and the top surface of the film material recovery box 20. The foam supply mechanism 18, the film tearing device 13 and the foam sticking carrier 17 are sequentially arranged on the peripheral side of the film material recovery box 20. The reciprocating drive mechanism 21 is used to drive the foam sticking carrier 17 to move in or out out of the insertion gap 23; when the foam pasting carrier 17 moves into the insertion gap 23 together with the lower cover, the upper limit member 22 limits the edge of the lower cover on the foam pasting carrier 17, and the foam pasting robot 19 sticks the foam supplied by the foam supply mechanism 18 on the lower cover, and then the film tearing device 13 first tears the film material on the foam from the foam; after the foam pasting carrier 17 moves out of the insertion gap 23, the pin loading carrier 15, the bending and forming carrier 16 and the foam pasting carrier 17 are arranged in a straight line, and the film tearing device 13 then unloads the torn film material into the film material recovery box 20; specifically, the foam supply mechanism 18 and the reciprocating drive mechanism 21 are arranged opposite to each other.

[0050] In actual application, after the foam carrier 17 carries the lower cover, the reciprocating driving mechanism 21 drives the foam carrier 17 to move horizontally with the lower cover, so that the foam carrier 17 moves laterally into the insertion gap 23 and is located above the top port of the film material recovery box 20. The upper limit member 22 limits the edge of the lower cover on the foam carrier 17. At the same time, the foam supply mechanism 18 supplies the peeled foam, and the foam sticking robot 19 first picks up the foam supplied by the foam supply mechanism 18, and then sticks the foam on the foam carrier 17. On the middle part of the supporting lower cover, the film tearing device 13 first tears the film material of the foam attached to the lower cover from the foam. During the film tearing process of the film tearing device 13, the upper limit member 22 limits the lower cover to prevent the lower cover from upwardly separating from the foam sticking carrier 17, and the reciprocating drive mechanism 21 drives the foam sticking carrier 17 to move the material out of the insertion gap 23, which is not only conducive to smooth film tearing, but also can output the foam sticking and the lower cover after film tearing out and reset. The film tearing device 13 then recovers the torn film material in the film material recovery box 20. The structure of the foam sticking device 12 is compact, and it can realize automatic foam sticking, film tearing and film material recovery in one station, with high production efficiency.

[0051] Specifically, the upper limit positioner 22 is L-shaped, and there are four upper limit positioners 22. The four upper limit positioners 22 are respectively arranged at the four corners of the film material recovery box 20. The vertical plates of the upper limit positioner 22 are installed on the side walls of the film material recovery box 20. The horizontal plates of the upper limit positioner 22 are located above the top port of the film material recovery box 20. The upper limit positioner 22 and the top port of the film material recovery box 20 form an insertion gap 23. A mounting space is formed between the four upper limit positioners 22 for the foam sticking robot 19 to extend into. In actual application, when the foam sticking carrier 17 moves into the insertion gap 23, the horizontal plates of the four upper limit positioners 22 limit the edge of the lower cover of the foam sticking carrier 17 on the foam sticking carrier 17, and the foam picked up by the foam sticking robot 19 is mounted on the lower cover of the foam sticking carrier 17 through the mounting space.

[0052] In this embodiment, the film tearing device 13 includes a film tearing seat 24, a lifting plate 25, a first lifting driver 26, a first translation plate 27, a film piercing and hooking needle 28, a first transfer driver 29, a second lifting driver 30, a second translation plate 31, a film material separation component 32 and a second transfer driver 33. The film tearing seat 24 is installed on the machine 1 and is located on one side of the film material recovery box 20. The lifting plate 25 is lifted and set on the film tearing seat 24. The first lifting driver 26 is lifted and set on the film tearing seat 24 and is used to drive the lifting plate 25 to lift and lower. The first translation plate 27 is horizontally slidably set on the lifting plate 25. The film piercing and hooking needle 28 is installed on the first translation plate 27 and is movably set above the foam carrier 17. The first transfer driver 29 is installed on the lifting plate 25 and is used to drive the first translation plate 27 to reciprocate. The second translation plate 31 is translated and set on the film tearing seat 24. The second transfer driver 33 is installed on the film tearing seat 24 and is used to drive the second translation plate 31 to reciprocate. The second lifting driver 30 is installed on the film tearing seat 24 and is used to drive the first lifting driver 26 to move up and down. The film material separating part is installed on the second translation plate 31. The second translation plate 31 is located below the first translation plate 27. The piercing film hooking needle 28 is used to pierce the foam and hook the film material. The film material separating part 32 can be translated to above the top port of the film material recovery box 20. The film material separating part 32 is used to separate the film material hooked by the piercing film hooking needle 28 from the piercing film hooking needle 28 and drop it into the film material recovery box 20; specifically, the tip of the piercing film hooking needle 28 is provided with a barb 34, and the barb 34 is used to hook the film material on the foam. The first transfer driver 29, the first lifting driver 26, the second lifting driver 30 and the second transfer driver 33 can all use cylinders.

[0053] In actual application, after the foam pasting robot 19 mounts the foam on the lower cover carried by the foam pasting carrier 17, the first lifting drive 26 drives the lifting plate 25 and the piercing hook needle 28 to move downward, so that the piercing hook needle 28 pierces the film material on the foam and then inserts into the foam. Then the first lifting drive 26 drives the lifting plate 25 and the piercing hook needle 28 to move upward. Since the piercing hook needle 28 is provided with barbs 34, as the piercing hook needle 28 is pulled upward from the foam, the barbs 34 on the piercing hook needle 28 will hook the film material and drive the film material to move upward, so that the film material is gradually torn off the foam. In the process of the film material tearing off the foam, the reciprocating drive mechanism 21 drives the foam pasting carrier 17 and the lower cover after foam pasting to move out of the insertion gap 23, so that the film material can be smoothly torn off the foam. In the process of the piercing hook needle 28 pulling out the foam upward, the first transfer driver 29 drives the first translation plate 27 to translate the piercing hook needle 28 slightly, so that the piercing hook needle 28 moves upward at an angle, so that the barb 34 of the piercing hook needle 28 can more stably hook the film material and move upward, thereby improving the stability and accuracy of film tearing. In addition, when the piercing hook needle 28 tears the film material upward from the foam and the foam carrier 17 moves out of the insertion gap 23, the first lifting driver 26 drives the lifting plate 25 to move the piercing hook needle 28 and the film material downward, and the second lifting driver 30 drives the second lifting driver 30 to move downward, so that the piercing hook needle 28 and the film material move downward to the top port of the film material recovery box 20, and the second transfer driver 33 drives the second translation plate 31 to move the film material separator 32 toward the piercing hook needle. 28 moves in the direction of the film material separation member 32, so that the film material on the piercing hook needle 28 is contacted by the film material. Then the first lifting drive 26 and the second lifting drive 30 are started and lifted, so that the piercing hook needle 28 is lifted and reset. As the piercing hook needle 28 moves upward, the film material separation member 32 separates the film material on the piercing hook needle 28 from the piercing hook needle 28, so that the film material cannot move upward with the piercing hook needle 28, thereby causing the film material to detach from the piercing hook needle 28, and then causing the film material to fall into the film material recovery box 20.

[0054] It should be noted that, preferably, the foam has a small hole for the puncture hook needle 28 to be inserted, and the insertion of the puncture hook needle 28 into the foam will not affect the quality of the foam. Of course, foam without prefabricated small holes can also be used.

[0055] Specifically; the film material separator 32 includes a brush 35 and / or a pressing separation plate 36 installed on the second translation plate 31. The brush 35 is arranged corresponding to the film piercing hook needle 28. The bristles of the brush 35 can surround the film piercing hook needle 28 and the barbs 34 are located in the bristles of the brush 35. The pressing separation plate 36 is staggered with the film piercing hook needle 28. The pressing separation plate 36 is used to press the film material hooked by the barbs 34.

[0056] When the film material separator 32 hits the film material on the piercing hook needle 28, the piercing hook needle 28 and one end of the film material are inserted into the brush 35. The bristles of the brush 35 surround the barbs 34 of the piercing hook needle 28 and the end of the film material hooked by the barbs 34, and the separation plate 36 is pressed above the end of the film material hooked by the barbs 34. Then the first lifting drive 26 and the second lifting drive 30 are started and raised, so that the piercing hook needle 28 rises and resets. As the piercing hook needle 28 moves up, the film material is lifted and reset. The film material separator 32 separates the film material on the puncturing hook needle 28 from the puncturing hook needle 28, that is, the brush 35 can not only brush the film material away from the puncturing hook needle 28, but also brush the glue material that may be adhered to the puncturing hook needle 28 away from the puncturing hook needle 28 to clean the puncturing hook needle 28, and press the separation plate 36 to resist the film material, so that the film material cannot move up with the puncturing hook needle 28, thereby causing the film material to detach from the puncturing hook needle 28, and then cause the film material to fall into the film material recovery box 20.

[0057] Specifically, there are two film-piercing needles 28 and two brushes 35, each corresponding to one of the two film-piercing needles 28. A pressing and separating plate 36 is located between the two film-piercing needles 28, and the second translation plate 31 is located below the first translation plate 27. The brushes 35 are steel or plastic brushes. This structural design allows for more stable separation of the film from the film-piercing needles 28 and allows the film to fall smoothly into the film recovery box 20.

[0058] Specifically, a lifting avoidance groove 37 is opened in the middle of the lifting plate 25, and the second translation plate 31 or the film material separator 32 can pass through the lifting avoidance groove 37; this structural design is compact and will not interfere with the normal lifting action of the lifting plate 25, so that the second translation plate 31 or the film material separator 32 and the lifting plate 25 do not affect each other.

[0059] In this embodiment, the foam supply mechanism 18 includes a foam supply seat 38, a roll rack 39, a peeling plate 40, a foam positioning member 41, a foam guide 42, a roller feeding group 43, a winding roller 44, a rotation drive module 45, a plurality of upper guide rollers 46 and a plurality of lower guide rollers 47. The foam supply seat 38 is installed on the machine 1, the roll rack 39 is installed on the foam supply seat 38, the peeling plate 40 is installed on the foam supply seat 38, the plurality of upper guide rollers 46 are rotatably connected to the foam supply seat 38 and are located between the peeling plate 40 and the roll rack 39, the foam positioning member 41 is installed on the foam supply seat 38 and is connected to the peeling end of the peeling plate 40, the foam guide 42 is installed on the top surface of the peeling plate 40, the roller feeding group 43 is rotatably set on the foam supply seat 38 and is located on the peeling plate 40 or / and the plurality of upper guide rollers Below the roller 46, the winding roller 44 is rotatably connected to the foam supply seat 38 and below the winding rack 39 or / and multiple upper guide rollers 46, and multiple lower guide rollers 47 are rotatably connected to the foam supply seat 38 and are located below the stripping plate 40 and between the winding roller 44. The rotation drive module 45 is arranged on the foam supply seat 38 and is used to drive the roller feeding group 43 and the winding roller 44 to rotate. The roller feeding group 43 is located between two adjacent lower guide rollers 47. The foam positioning member 41 is used to position the foam stripped by the stripping plate 40. A guiding channel is formed between the foam guide 42 and the top surface of the stripping plate 40. The guiding channel is used to guide and correct the moving foam material strip. There is a belt gap 48 between the foam positioning member 41 and the stripping end of the stripping plate 40 for the release film to pass through.

[0060] In actual application, at the beginning, the foam roll is installed on the roll rack 39, and the foam material strip of the foam roll is wound around multiple upper guide rollers 46 in sequence. The top surface of the peeling plate 40 supports the bottom surface of the foam material strip. After the foam material strip passes through the guiding channel, the release film on the foam material strip passes around the peeling end of the peeling plate 40 and passes through the belt gap 48. The release paper output from the belt gap 48 passes through the roller feeding group 43 and around multiple lower guide rollers 47 and is wound on the winding roller 44; when starting, the rotating driving module 45 drives the roller feeding group 43 and the winding roller 44 to rotate, and the rotating roller feeding group 43 rolls and conveys the release film, and the rotating winding roller 44 The roller 44 reels the release film to pull the foam material strip to move. At this time, the foam roll on the reel rack 39 rotates and releases the foam material strip. As the foam material strip passes through the guide channel, the guide channel guides the foam on the foam material strip to ensure the movement stability and position accuracy of the foam material strip. As the release paper of the moving foam material strip passes through the belt gap 48, the foam on the foam material strip will separate from the release paper, causing the foam to be peeled off onto the foam positioning member 41. The foam positioning member 41 positions the peeled foam to ensure the position accuracy of the foam, thereby ensuring that the foam applying robot 19 can accurately pick up the foam. Positioning the peeled foam by the foam positioning member 41 reduces the required CCD visual positioning mechanism and reduces production costs.

[0061] Specifically, the foam positioning piece 41 is recessed with a positioning groove 49 on the side close to the foam guide piece 42, and the positioning groove 49 is communicated with the guide channel. In actual application, the stripped foam enters the positioning groove 49, and the positioning groove 49 positions the foam to ensure the position accuracy of the foam.

[0062] Specifically, the stripping plate 40 is provided with a positioning pin, and the bottom surface of the foam guide piece 42 is provided with a positioning hole at both ends, and the positioning hole is matched with the positioning pin. During assembly, the positioning hole is aligned with the positioning pin, and then the foam guide piece 42 is placed on the stripping plate 40, so that the positioning pin is inserted into the positioning hole, so as to realize the positioning assembly of the foam guide piece 42 and the stripping plate 40. The foam guide piece 42 and the stripping plate 40 are convenient to disassemble and assemble, which is conducive to replacing the foam guide piece 42 of different cavities according to different specifications and sizes of the foam. Further, the number of the positioning pins and the number of the positioning holes are both multiple, the multiple positioning pins form two rows of pin rows, the multiple positioning holes form two rows of hole rows, and the two rows of hole rows are respectively arranged in one-to-one correspondence with the two rows of pin rows, and the foam material belt is located between the two rows of pin rows.

[0063] In the embodiment, the roller feeding assembly 43 includes a driving roller 50 rotationally connected to the foam supply seat 38, a driven roller 51 arranged in parallel and opposite to the driving roller 50, a moving seat 52 movably arranged on the foam supply seat 38, a moving driver 53 arranged on the bottom surface of the stripping plate 40 or the foam supply seat 38 and drivingly connected with the moving seat 52, and an elastic guide assembly 54 elastically clamped between the bottom surface of the stripping plate 40 and the moving seat 52. The driven roller 51 is rotationally connected to the moving seat 52, and the moving driver 53 is used to drive the moving seat 52 and the driven roller 51 to approach or move away from the driving roller 50, and the rotation driving module 45 drives the driving roller 50 to rotate. Specifically, the moving driver 53 can adopt a pneumatic cylinder, and the driven roller 51 is located above the driving roller 50.

[0064] In actual application, the release film is located between the driving roller 50 and the driven roller 51, and the rotating driving roller 50 and the driven roller 51 cooperate to drive the release film to move, so as to realize the conveying of the release film. When the release film needs to be penetrated, the moving driver 53 drives the moving seat 52 and the driven roller 51 to move away from the driving roller 50 and compresses the elastic guide assembly 54, so as to increase the gap between the driven roller 51 and the driving roller 50, which not only facilitates the penetration of the release film, but also facilitates the roller conveying of the release film with different thicknesses. After the penetration is completed, the moving driver 53 releases the driving force on the moving seat 52, so that the elastic guide assembly 54 elastically recovers, and the elastic guide assembly 54 drives the moving seat 52 and the driven roller 51 to move close to the driving roller 50.

[0065] In the embodiment, the rotating driving module 45 comprises a driving wheel 55 rotatably connected to the foam supply seat 38, a plurality of driven wheels 56 rotatably connected to the foam supply seat 38, a friction tension wheel 57 rotatably connected to the foam supply seat 38, a transmission belt 58 sleeved outside the driving wheel 55 and the driven wheels 56, and a rotating driver 59 arranged on the foam supply seat 38 and used for driving the driving wheel 55 to rotate, wherein one of the driven wheels 56 is sleeved outside one end of the driving roller 50, the friction tension wheel 57 is sleeved outside one end of the winding roller 44, and the friction tension wheel 57 rolls against the outer side of the transmission belt 58. Specifically, the rotating driver 59 can be an electric motor.

[0066] In actual application, the rotating driver 59 drives the driving wheel 55 to rotate, the rotating driving wheel 55 drives the plurality of driven wheels 56 to rotate through the transmission belt 58, so that the driven wheels 56 drive the driving roller 50 to rotate, so that the driving roller 50 cooperates with the driven roller 51 to roll and convey the release film, at the same time, the friction tension wheel 57 applies tension to the transmission belt 58 to ensure that the transmission belt 58 is tensioned, and the friction between the friction tension wheel 57 and the transmission belt 58 drives the friction tension wheel 57 to rotate, the rotating friction tension wheel 57 drives the winding roller 44 to rotate, and the rotating winding roller 44 winds the release film. The structure design realizes that one rotating driver 59 (driving source) can drive the winding roller 44 and the driving roller 50 to rotate respectively.

[0067] Specifically, the foam pasting manipulator 19 comprises an X-axis moving driving mechanism, a Y-axis moving driving mechanism connected to the moving end of the X-axis moving driving mechanism, a Z-axis moving driving mechanism connected to the moving end of the Y-axis moving driving mechanism, an R-axis driver arranged on the moving end of the Z-axis moving driving mechanism, and a suction cup arranged on the driving end of the R-axis driver, and the R-axis driver is used for driving the suction cup to rotate. Specifically, the R-axis driver can be an electric motor or a rotary air cylinder.

[0068] In actual application, the X-axis moving driving mechanism, the Y-axis moving driving mechanism and the Z-axis moving driving mechanism work cooperatively to enable the suction cup to suck the foam and paste the foam on the lower cover carried by the foam pasting carrier 17; according to different pasting requirements of different foams or different incoming foams, the R-axis driver can drive the suction cup and the foam to rotate by a required angle to realize angle adjustment of the foam, so as to ensure that the foam can be accurately pasted on the lower cover.

[0069] Specifically, the foam supply seat 38 is provided with a CCD visual detection mechanism 60, the film material recycling box 20 and the feeding end of the foam supply mechanism 18 have a visual positioning space, the CCD visual detection mechanism 60 is located in the visual positioning space, and the foam pasting manipulator 19 is movably arranged above the visual positioning space. The CCD visual detection mechanism 60 is used for visually detecting the foam picked up by the foam pasting manipulator 19.

[0070] In actual application, when the foam-applying robot 19 picks up and transfers the foam, it is first moved above the CCD visual inspection mechanism 60. The CCD visual inspection mechanism 60 performs visual positioning, external dimension inspection, and defect inspection on the foam to ensure the quality of the foam to be applied, thereby improving the quality of the foam application and reducing the defect rate. Of course, the CCD visual inspection mechanism 60 can be selectively installed and used according to the user's needs.

[0071] In this embodiment, the pin loading device 10 includes a pin loading mechanism 61 located below the pin loading carrier 15, a pin supply mechanism 62 located on the side of the pin loading carrier 15 away from the linear circulating conveying mechanism 2, and a limiting mechanism 63 located on the top surface of the pin loading carrier 15. The top surface of the pin loading carrier 15 is recessed with a bearing cavity 64 and a pin entry channel 65 formed from one side of the bearing cavity 64. A mold core 66 is detachably embedded in the bottom wall of the bearing cavity 64. The mold core 66 is provided with a pin movement channel 67 and two bent rivet holes formed from the bottom wall of the pin movement channel 67. The pin entry channel 65 is connected to the pin movement channel 67. The limiting mechanism 63 is used to limit the lower cover within the bearing cavity 64. The two spring pieces of the lower cover are respectively provided in a one-to-one correspondence with the two bent rivet holes. The pin supply mechanism 62 is used to supply the horizontally and vertically punched pins into the pin entry channel 65; the pin loading mechanism 61 includes a pin loading seat 68 mounted on the machine 1, a U-shaped push block 69 arranged in a translational manner in the pin moving channel 67, a horizontal push driver 70 mounted on the pin loading seat 68 and used to drive the U-shaped push block 69 to translate, two rivet rods 71 ​​that slide upward and downward through the two bent rivet holes, and a rivet driver 72 mounted on the pin loading seat 68 and used to drive the two rivet rods 71 ​​to move upward and downward. The translation direction of the U-shaped push block 69 is perpendicular to the length direction of the pin moving channel 67; specifically, the horizontal push driver 70 and the rivet driver 72 can both be cylinders, and the U-shaped push block 69 is located between the two rivet rods 71, that is, the U-shaped push block 69 is located between the two spring pieces of the lower cover.

[0072] In actual application, the lower cover is located in the bearing cavity 64 of the pin carrier 15. The two spring pieces of the lower cover extend into the pin moving channel 67 and correspond to the two bent rivet holes respectively. The limiting mechanism 63 limits the lower cover in the bearing cavity 64 to ensure the position accuracy and stability of the lower cover in the bearing cavity 64, so that the pin mechanism 62 supplies the horizontal and vertical pins to the pin entry channel 65 in an orderly manner. The horizontal and vertical pins enter the pin moving channel 67 along the pin entry channel 65, so that the horizontal and vertical pins pass through the inner cavity of the U-shaped push block 69. Then, the horizontal push driver 70 drives the U-shaped push block 69 and the horizontal and vertical pins toward the spring of the lower cover. The sheet moves horizontally until the upper cross bar of the horizontally erected pin moves into the spring piece of the lower cover, and then the riveting driver 72 drives the two riveting rods 71 ​​to rise along the two bent riveting holes, so that the two riveting rods 71 ​​respectively contact the two spring pieces of the lower cover and bend upward and pass through the process holes of the lower cover, so that the end of the spring piece of the lower cover is bent from bottom to top and passes through the corresponding process holes and extends above the process holes to rivet the upper cross bar of the pin in the spring piece of the lower cover. After the lower cover after riveting the pin is taken away by the multi-station synchronous transfer robot 14, the riveting driver 72 drives the two riveting rods 71 ​​to descend and reset, and the horizontal push driver 70 drives the U-shaped push block 69 to move horizontally and reset. The pin assembly device with this structural design assembles the pins into the spring pieces of the lower cover in an online manner, so that the pins can be assembled into the spring pieces of the lower cover directly below the lower cover. The lower cover assembled with the pins can be transferred to the next workstation for subsequent processing without any unnecessary flipping action, which simplifies the action and improves production efficiency.

[0073] In this embodiment, the pin supply mechanism 62 includes a pin supply base 73 installed on the machine 1, a vibration plate 74 installed on the machine 1, a material rail 75 connected to the discharge end of the vibration plate 74, a linear vibration feeder 76 installed on the pin supply base 73 and connected to the bottom surface of the material rail 75, a pin receiving base 77 arranged between the discharge port of the material rail 75 and the pin loading carrier 15 for translation, a third transfer driver 78 installed on the pin supply base 73 and used to drive the pin receiving base 77 for translation, a pin pushing driver 79 installed on the pin supply base 73 and located on one side of the material rail 75, and a push rod 80 installed on the pushing end of the pin pushing driver 79, the pin pushing driver 79 is used to drive the push rod 80 to move closer to or away from the pin loading carrier 15, and the material rail 75 is provided with a The feeding channel 81 is narrow at the top and wide at the bottom, and the discharge port of the feeding channel 81 is staggered with the pin entry channel 65. The pin receiving seat 77 is provided with a receiving groove 82, which is used to connect with the discharge port of the feeding channel 81 or to connect with the pin entry channel 65. The push rod 80 can pass through the receiving groove 82 and the pin entry channel 65 in sequence; a stopper 83 is detachably installed on the side of the pin loading carrier 15 close to the pin receiving seat 77, and a slide groove is recessed on the side of the pin seat 73 close to the pin loading carrier 15 to slide with the stopper 83, and the feeding groove 82 is vertically connected to the slide groove; specifically, the third transfer driver 78 and the pin pushing driver 79 can both use cylinders, and the third transfer driver 78 and the pin pushing driver 79 are arranged vertically.

[0074] In actual application, at the beginning, the receiving groove 82 of the pin holder 77 is connected to the outlet of the feeding channel 81 of the material rail 75, and the vibration plate 74 supplies the pins in a horizontal and vertical shape into the feeding channel 81 of the material rail 75. Since the feeding channel 81 is a structure that is narrow at the top and wide at the bottom, the pins will move along the feeding channel 81 of the material rail 75 according to the required arrangement. The linear vibration feeder 76 acts on the material rail 75, making the movement of the pins in the feeding channel 81 smoother and more stable. The pins output from the outlet of the feeding channel 81 will enter the receiving groove 82 of the pin holder 77. When the receiving groove 82 is full of pins, the third transfer driver 78 drives The pin receiving seat 77 is moved with the pins to the pin entry channel 65 of the pin loading carrier 15, so that the material receiving trough 82 is connected to the pin entry channel 65. At this time, the material receiving trough 82 is directly opposite the push rod 80, and the side of the pin receiving seat 77 blocks the outlet of the feeding channel 81. The pin pushing driver 79 drives the push rod 80 forward and passes through the material receiving trough 82 and the pin entry channel 65 in sequence. The push rod 80 passes the pins in the material receiving trough 82 through the pin entry channel 65 and then moves them into the pin moving channel 67. The pins in the horizontal and vertical positions pass through the inner cavity of the U-shaped push block 69, thereby supplying the pins to the U-shaped push block 69 in the pin moving channel 67. In particular, when the pin receiving seat 77 moves relative to the pin loading carrier 15, the stop block 83 slides with the slide groove, improving the stability of the movement of the pin receiving seat 77. In addition, according to actual production needs, when the lengths of the pins to be assembled are different, the block 83 can be increased or decreased or the thickness of the block 83 can be replaced, and the mold core 66 of the corresponding specification can be replaced to meet the assembly of pins of different lengths, with good adaptability.

[0075] In this embodiment, the press-fitting molding device 8 includes a press-fitting frame 84 mounted on the machine 1, a press-fitting upper mold 85 that is lifted and lowered in the press-fitting frame 84, a press-fitting lifting drive module 86 mounted on the top of the press-fitting frame 84 and used to drive the press-fitting upper mold 85 to move up and down, a switching seat 87 that is arranged on the press-fitting frame 84 and is located below the press-fitting upper mold 85, a switching driver 88 mounted on the press-fitting frame 84 and used to drive the switching seat 87 to move back and forth, and an upper cover assembly press-fitting lower mold 89 and a press-fitting molding lower mold 90 that are linearly mounted on the switching seat 87. 0 can move in turn to the bottom of the press-fitting upper mold 85; when the press-fitting upper mold 85 is closed with the upper cover assembly press-fitting lower mold 89, the press-fitting upper mold 85 press-fits the upper cover assembly carried by the upper cover assembly press-fitting lower mold 89, and the upper cover assembly will remain on the press-fitting upper mold 85; when the press-fitting upper mold 85 carrying the upper cover assembly is closed with the press-fitting molding lower mold 90, the press-fitting upper mold 85 presses the upper cover assembly onto the lower cover assembly assembled with the pin carried by the press-fitting molding lower mold 90, and the foam on the lower cover assembly is adhered to the bottom surface of the upper cover assembly to finally form the badge and remain in the press-fitting molding lower mold 90.

[0076] In actual application, the upper cover and the lower cover are made of material capable of being magnetically attracted. The magnetic attraction upper and lower loading part 117 of the multi-station synchronous loading manipulator 9 can magnetically attract the upper cover. Since the picture and the backing paper are located between the upper cover and the magnetic attraction upper and lower loading part 117, the magnetic attraction upper and lower loading part 117 of the multi-station synchronous loading manipulator 9 magnetically attracts the stacked upper cover assembly carried by the upper cover carrier 3 and loads the stacked upper cover assembly to the upper cover assembly pressing lower die 89. In the process of loading the stacked upper cover assembly to the upper cover assembly pressing lower die 89, the pressing lifting driving module 86 drives the pressing upper die 85 to close with the pressing forming lower die 90. The pressing upper die 85 presses the pressed upper cover assembly retained thereon on the lower cover assembly after the bubble cotton is pasted and the film is torn on the pressing forming lower die 90, so that the upper cover assembly and the lower cover assembly are pressed together, and the bubble cotton on the lower cover assembly and the bottom surface of the upper cover assembly are pasted together. The bubble cotton is clamped between the upper cover assembly and the lower cover to produce a badge with bubble cotton. Then, the pressing lifting driving module 86 drives the pressing upper die 85 to open with the pressing forming lower die 90. The badge is retained in the pressing forming lower die 90. Then, the switching driver 88 drives the switching seat 87 to translate, so that the upper cover assembly pressing lower die 89 loaded with the stacked upper cover assembly moves from the upper cover assembly loading position to directly below the pressing upper die 85. The pressing forming lower die 90 carrying the badge moves from directly below the pressing upper die 85 to the upper and lower loading position. Then, the pressing lifting driving module 86 drives the pressing upper die 85 to close with the upper cover assembly pressing lower die 89. The pressing upper die 85 cooperates with the upper cover assembly pressing lower die 89 to realize the pressing forming of the upper cover assembly. At the same time, the fifth transfer part 129 of the multi-station synchronous transfer manipulator 14 takes out the badge from the pressing forming lower die 90 and transfers it out. The fourth transfer part 128 of the multi-station synchronous transfer manipulator 14 loads the lower cover assembly after the bubble cotton is pasted and the film is torn from the bubble cotton carrier 17 to the empty pressing forming lower die 90. The switching driver 88 drives the switching seat 87 to reciprocate, so that the upper cover assembly pressing lower die 89 and the pressing forming lower die 90 move to directly below the pressing upper die 85 alternately, so that the loading of the upper cover assembly and the pressing forming of the badge can be carried out at the same time. The loading of the lower cover assembly and the pressing of the upper cover assembly can be carried out at the same time, which greatly improves the efficiency of pressing production of the badge.

[0077] In this embodiment, the press-fit upper die 85 includes a mounting plate 91, an inner die 92, an outer die 93, an on-off controller 94, two on-off control plates 95 and two groups of guide rod groups 96; the mounting plate 91 is mounted on the lifting end of the press-fit lifting drive module 86, the inner die 92 is mounted on the mounting plate 91, the outer die 93 is lifted and slidably sleeved outside the inner die 92, the outer die 93 is located below the mounting plate 91, and the inner die 92 is located between the two on-off control plates 95. The two groups of guide rod groups 96 are mounted on the top surface of the outer die 93, the mounting plate 91 is provided with two sliding grooves in parallel in the length direction, the two on-off control plates 95 are respectively slidably provided in the two sliding grooves, the on-off controller 94 is used to drive the on-off control plates 95 to move back and forth along the sliding grooves, the mounting plate 91 is provided with two groups of guide hole groups in the thickness direction, and the two groups of guide hole groups respectively penetrate the two sliding grooves longitudinally. Each on-off control plate 95 is provided with a connecting hole group 99. The connecting hole groups 99 of the two on-off control plates 95 are respectively used to communicate coaxially with the two guide hole groups. The two guide rod groups 96, the two guide hole groups, the two connecting hole groups 99 and the two sliding grooves are respectively arranged in a one-to-one correspondence. The guide rod group 96 can enter the guide hole group through the connecting hole group 99. The outer wall of the inner mold 92 is recessed with an L-shaped groove, and the inner cavity side wall of the outer mold 93 is convexly provided with a slider, which extends into the L-shaped groove and can be lifted and slid in the L-shaped groove; in normal state, the bottom surface of the slider contacts the bottom wall of the L-shaped groove, so that the inner mold 92 hangs the outer mold 93; when the connecting hole group 99 is not connected with the guide hole group, the on-off control plate 95 blocks the bottom port of the guide hole group, and the top of the guide rod group 96 is located below the on-off control plate 95; specifically, the on-off controller 94 can adopt a cylinder.

[0078] Since the outer mold 93 and the inner mold 92 on the press-fitting upper mold 85 do not need to move relative to each other when the press-fitting upper mold 85 and the upper cover assembly press-fitting lower mold 89 are closed to press-fit the upper cover assembly, the connecting hole group 99 on the on-off control plate 95 and the guide hole group on the mounting plate 91 are misaligned at this time, that is, the connecting hole group 99 and the guide hole group are not connected. At this time, the on-off control plate 95 can contact the top surface of the guide rod group 96, and the slider contacts the bottom wall of the L-shaped groove, so that the relative position of the outer mold 93 and the inner mold 92 is fixed, so that the press-fitting upper mold 85 can be normally closed with the upper cover assembly press-fitting lower mold 89 to press-fit the upper cover assembly. In addition, since the outer mold 93 on the press-fitting upper mold 85 needs to move upward by a preset displacement relative to the inner mold 92 when the press-fitting upper mold 85 is closed with the press-fitting lower mold 90 to press-fit the upper cover assembly and the lower cover assembly, the on-off controller 94 drives the on-off control plate 95 to translate until the connecting hole group 99 is connected to the guide hole group. In the process of closing the press-fitting upper mold 85 with the press-fitting lower mold 90 to press-fit the upper cover assembly and the lower cover assembly, the outer mold 93 can move upward relative to the inner mold 92, so that the guide rod group 96 on the outer mold 93 passes through the connecting hole group 99 and the guide hole group in sequence until the outer mold 93 and the inner mold 92 work together and cooperate with the press-fitting lower mold 90 to press-fit the upper cover assembly and the lower cover assembly together. This structural design drives the on-off control plate 95 to move back and forth along the sliding groove through the on-off controller 94 to realize the on-off of the connecting hole group 99 and the guide hole group, thereby controlling whether the outer mold 93 and the inner mold 92 can move relative to each other to meet the requirements of completing two different press-fitting processes.

[0079] In this embodiment, the liner paper feeding mechanism 4 includes a liner paper hopper 100 detachably mounted on the machine 1, a first lifting plate 101 lifted and lowered in the liner paper hopper 100, a first lifting drive module 102 mounted on the machine 1 and used to drive the first lifting plate 101 to rise and fall, a first intermediate transfer tool 103 located between the liner paper hopper 100 and the linear circular conveying mechanism 2, a first angle adjuster 104 for driving the first intermediate transfer tool 103 to rotate, and a first mark identifier 105 mounted on the multi-station synchronous loading robot 9, the first mark identifier 105 is electrically connected to the first angle adjuster 104; specifically, the first mark identifier 105 can be a color sensor or an optical fiber sensor, and a color marking point is provided on the outer ring of the liner paper.

[0080] In actual application, the first loading and unloading part 113 of the multi-station synchronous loading robot 9 loads the top layer of liner paper in the liner paper bin 100 onto the first intermediate transfer tool 103, and the second loading and unloading part 114 of the multi-station synchronous loading robot 9 loads the liner paper on the first intermediate transfer tool 103 onto the upper cover of the upper cover carrier 3 located at the liner paper loading position; wherein, each time a liner paper is taken out of the liner paper bin 100, the first lifting drive module 102 will drive the first lifting plate 101 and all the liner papers in the liner paper bin 100 to rise by one liner paper height to achieve a continuous supply of liner paper; when the second loading and unloading part 114 of the multi-station synchronous loading robot 9 moves to the top of the first intermediate transfer tool 103, the first mark identifier 1 05 identifies the marking point on the backing paper on the first intermediate transfer conveyor 103, determines the deviation angle between the marking point and the preset position, and feeds this information back to the first angle adjuster 104. When the marking point on the backing paper coincides with the preset position, the position of the backing paper on the first intermediate transfer conveyor 103 is correct, the first angle adjuster 104 becomes inoperative, and the second loading and unloading section 114 can then remove the backing paper from the first intermediate transfer conveyor 103. If the marking point on the backing paper deviates from the preset position by an angle, the first angle adjuster 104 drives the first intermediate transfer conveyor 103 to rotate the backing paper along with the backing paper by a preset angle until the marking point on the backing paper coincides with the preset position. Only then can the second loading and unloading section 114 remove the backing paper from the first intermediate transfer conveyor 103. This structural design ensures that the backing paper is placed at the correct angle before being loaded onto the upper cover carried by the upper cover carrier 3, ensuring that the produced upper cover assembly and badge are of qualified quality.

[0081] In this embodiment, the picture supply mechanism 5 includes a picture hopper 106 detachably mounted on the machine 1, a second lifting plate 107 lifted and lowered in the picture hopper 106, a second lifting drive module 108 mounted on the machine 1 and used to drive the second lifting plate 107 to rise and fall, a second intermediate transfer tool 109 located between the picture hopper 106 and the linear circular conveying mechanism 2, a second angle adjuster 110 for driving the second intermediate transfer tool 109 to rotate, and a second mark identifier 111 mounted on the multi-station synchronous loading robot 9, the second mark identifier 111 being electrically connected to the second angle adjuster 110; the machine 1 is equipped with a bracket 112, the first angle adjuster 104 and the second angle adjuster 110 are respectively mounted on the bracket 112, the first intermediate transfer tool 103 and the second intermediate transfer tool 109 are located above the bracket 112; specifically, the second mark identifier 111 can be a color sensor or an optical fiber sensor, and a color marking point is set on the outer ring of the picture.

[0082] In actual application, the third loading and unloading part 115 of the multi-station synchronous loading robot 9 loads the top layer of pictures in the picture bin 106 onto the second intermediate transfer tool 109, and the fourth loading and unloading part 116 of the multi-station synchronous loading robot 9 loads the pictures on the second intermediate transfer tool 109 onto the lining paper of the upper cover carrier 3 located at the picture loading position; wherein, each time a picture is taken out of the picture bin 106, the second lifting drive module 108 will drive the second lifting plate 107 and all the pictures in the lining paper bin 100 to rise to the height of one picture, so as to realize the continuous supply of pictures; when the fourth loading and unloading part 116 of the multi-station synchronous loading robot 9 moves to the top of the second intermediate transfer tool 109, the second mark identifier 1 The marking point on the image on the second intermediate transport 109 is identified, and the deviation angle between the marking point on the image and the preset position is determined and fed back to the second angle adjuster 110. When the marking point on the image coincides with the preset position, the image on the second intermediate transport 109 is correctly positioned, the second angle adjuster 110 becomes inoperative, and the fourth loading and unloading section 116 can remove the image from the second intermediate transport 109. If the marking point on the image deviates from the preset position by an angle, the second angle adjuster 110 drives the second intermediate transport 109 to rotate the image along with the marking point by a preset angle until the marking point on the image coincides with the preset position. Only then can the fourth loading and unloading section 116 remove the image from the second intermediate transport 109. This structural design ensures that the image is placed at the correct angle before being loaded onto the backing paper carried by the upper cover carrier 3, ensuring that the produced upper cover assembly and badge are of good quality.

[0083] In this embodiment, the multi-station synchronous loading robot 9 is provided with a first loading and unloading part 113, a second loading and unloading part 114, a third loading and unloading part 115, a fourth loading and unloading part 116 and a magnetic loading and unloading part 117. The first loading and unloading part 113, the second loading and unloading part 114, the third loading and unloading part 115, the fourth loading and unloading part 116 and the magnetic loading and unloading part 117 work synchronously. The first mark identifier 105 is installed on the second loading and unloading part 114. The first loading and unloading part 113 is used to load the liner paper of the liner paper hopper 100 onto the first intermediate transfer tool 103. The second loading and unloading part The portion 114 is used to load the liner paper on the first intermediate transfer tool 103 onto the upper cover carrier 3 at the liner paper loading position. The third loading and unloading portion 115 is used to load the pictures from the picture hopper 106 onto the second intermediate transfer tool 109. The fourth loading and unloading portion 116 is used to load the pictures on the second intermediate transfer tool 109 onto the upper cover carrier 3 at the picture loading position. The second mark identifier 111 is installed on the fourth loading and unloading portion 116. The magnetic loading and unloading portion 117 is used to magnetically attract the upper cover assembly carried by the upper cover carrier 3 to the upper cover assembly press-fitting lower die 89 of the press-fitting molding device 8. This structural design realizes the simultaneous loading and unloading actions of multiple different positions, improves the efficiency of loading and unloading, has good linkage, reduces the number of robots used, and reduces costs.

[0084] Specifically, the structure of the lining paper silo 100 is the same as that of the picture silo 106. The lining paper silo 100 includes a bottom plate 118 detachably mounted on the machine 1, six columns 119 mounted on the top surface of the bottom plate 118, and a top plate 120 mounted on the top of the six columns 119. The bottom plate 118 is provided with a jacking hole, and the top plate 120 is provided with a discharge hole with a lateral opening. The six columns 119 are arranged around the jacking hole and the discharge hole. The first top plate 120 is provided with a jacking hole and a discharge hole. The lifting plate 101 enters the six columns 119 through the through hole. Among the six columns 119, two columns 119 are located on one side of the lifting hole, two columns 119 are located on the other side of the lifting hole, one column 119 is located at one end of the lifting hole, and one column 119 is located at the other end of the lifting hole. The six columns 119 can contact the circumference of square backing paper, and the four columns 119 located on both sides of the lifting hole can contact the circumference of circular backing paper. The backing paper hopper 100 and picture hopper 106 of this structural design can feed both circular backing paper and circular pictures, as well as square backing paper and square pictures, achieving dual-purpose and high versatility.

[0085] In this embodiment, the lower cover loading station 7 includes a lower cover carrier 121 and a reciprocating drive module 122 installed on the machine 1. The reciprocating drive module 122 is used to drive the lower cover carrier 121 to move closer to or away from the linear circulating conveying mechanism 2; the lower cover carrier 121 can be arranged in a straight line with the pin loading carrier 15, the bending and forming carrier 16 and the foam pasting carrier 17; in actual application, at the beginning, the lower cover carrier 121 is located at the lower cover upper material position, at this time, the lower cover carrier 121 and the linear circulating conveying mechanism 2 at the upper cover upper material position are aligned. The distance between the upper cover carrier 3 is relatively close, and manual or external equipment (such as loading mechanism, etc.) can quickly load the upper cover onto the upper cover carrier 3, and can also quickly load the lower cover onto the lower cover carrier 121, thereby improving the efficiency of loading the upper and lower covers. Then the reciprocating driving module 122 drives the lower cover carrier 121 to move horizontally together with the lower cover, so that the lower cover carrier 121, the pin loading carrier 15, the bending and forming carrier 16 and the foam pasting carrier 17 are in the same straight line, which is beneficial for the multi-station synchronous transfer robot 14 to transfer the lower cover between different stations.

[0086] In this embodiment, the top surface of the first intermediate transport 103, the top surface of the second intermediate transport 109, the top surface of the lower cover carrier 121, the top surface of the upper cover carrier 3, the top surface of the bending and forming carrier 16, and the top surface of the foam carrier 17 are all recessed with a positioning cavity 130. The positioning cavity 130 and the bearing cavity 64 both include overlapping and communicating circular cavities 123 and square cavities 124. The diameter of the circular cavity 123 is greater than the width of the square cavity 124, and the length of the square cavity 124 is greater than the diameter of the circular cavity 123. This structural design enables the machine to produce both round and square badges, achieving dual purposes, good versatility, and reduced production costs. Generally, depending on the different badge production processes, the foam and film tearing processes may or may not be necessary. When the foam and film tearing processes are not required, the foam sticking device 12 and the film tearing device 13 only need to be stopped and started.

[0087] Specifically, the multi-station synchronous transfer robot 14 is a PPU robot, which is provided with a first transfer part 125, a second transfer part 126, a third transfer part 127, a fourth transfer part 128 and a fifth transfer part 129. The first transfer part 125, the second transfer part 126, the third transfer part 127, the fourth transfer part 128 and the fifth transfer part 129 work synchronously. The first transfer part 125 is used to transfer the lower cover carried by the lower cover carrier 121 to the pin carrier 15, and the second transfer part 126 is used to transfer the lower cover carried by the pin carrier 15 to the pin carrier 15. The pinned lower cover is transferred to the bending and forming carrier 16. The third transfer unit 127 is used to transfer the bent and formed lower cover to the foam-applying carrier 17. The fourth transfer unit 128 is used to transfer the foam-applied and film-removed lower cover carried by the foam-applying carrier 17 to the press-fitting lower mold 90 of the press-fitting molding device 8. An output mechanism 01 is provided on one side of the press-fitting molding device 8. The fifth transfer unit 129 is used to transfer the badge press-fitted by the press-fitting lower mold 90 of the press-fitting molding device 8 to the output mechanism 01, which outputs the badge. This structural design enables simultaneous material transfer at multiple different locations, improves material transfer efficiency, improves linkage, reduces the number of manipulators used, and reduces costs.

[0088] Specifically, the bottom wall of the positioning cavity 130 of the bending and forming carrier 16 is provided with a through hole 131 for the pin on the lower cover to extend into. The machine 1 is equipped with a flattening mechanism 132, which is located below the bending and forming carrier 16. The flattening end of the flattening mechanism 132 can extend into the through hole 131. The flattening end of the flattening mechanism 132 is used to push the pin assembled on the spring sheet of the lower cover from an upright state to a flat state, so that the spring sheet lies flat on the bottom surface of the lower cover. When the bending mechanism 11 performs a secondary bending of the spring sheet on the lower cover (the lower cover with the pin riveted thereto) after the spring sheet carried by the bending and forming carrier 16 has been bent upward, the pin on the lower cover is in a horizontally vertical position and located within the through hole 131. The flattening end of the flattening mechanism 132 pushes the horizontally vertical pin, causing it to be pushed from the horizontally vertical position to a horizontally flat position, thereby making the pin close to the bottom surface of the lower cover, facilitating the subsequent press-fitting of the upper and lower cover assemblies, and also facilitating the output and packaging of the produced badges. This structural design integrates the secondary bending of the spring sheet and the flattening of the pin in a single workstation, simplifying the structure, reducing the number of workstations, and improving production efficiency.

[0089] Specifically, the push mechanism 132 includes a push cylinder mounted on the machine 1 and an L-shaped push member mounted on the piston rod of the push cylinder. The push cylinder is used to drive the L-shaped push member to move back and forth. In actual use, the push cylinder drives the L-shaped push member to move, so that the L-shaped push member can push the pins from a horizontal upright position to a horizontal horizontal position.

[0090] Specifically, the second transfer portion 126 is positioned in correspondence with the bending mechanism 11. The bending mechanism 11 comprises a bending cylinder and a bending plate mounted on the piston rod of the bending cylinder. The bending cylinder is used to drive the bending plate back and forth. In practice, the bending cylinder drives the bending plate, causing it to push horizontally against the upright spring piece, thereby performing a secondary bending of the spring piece, thereby allowing the spring piece on the lower cover to securely wrap around the upper crossbar of the pin.

[0091] Specifically, a fixing mechanism 133 is mounted on the top surface of the bending and forming carrier 16. This fixing mechanism 133 is used to secure the lower cover within the positioning cavity 130 of the bending and forming carrier 16. While the flattening mechanism 132 flattens the pins and the bending and forming mechanism 11 performs a secondary bending on the spring tabs of the lower cover, the fixing mechanism 133 secures the lower cover within the positioning cavity 130 of the bending and forming carrier 16, ensuring the positional accuracy and stability of the lower cover on the bending and forming carrier 16.

[0092] Specifically, the structure of the fifth transfer part 129 is the same as that of the magnetic loading and unloading part 117; the magnetic loading and unloading part 117 includes a lifting cylinder 134, a connecting plate 135 of the piston rod installed on the lifting cylinder 134, a telescopic cylinder 136 installed on the connecting plate 135, a magnetic part 137 of the piston rod installed on the telescopic cylinder 136 and a contact part 138 installed on the connecting plate 135. The telescopic cylinder 136 is used to drive the magnetic part 137 to rise and fall. A lifting groove is provided inside the contact part 138. The magnetic part 137 is lifted and lowered in the lifting groove. The contact part 138 can be made of plastic, and the magnetic part 137 can be a magnet or an electromagnet.

[0093] In actual application, when it is necessary to load the stacked upper cover components carried by the upper cover component into the upper cover component press-fitting lower mold 89 of the press-fitting molding device 8, the lifting cylinder 134 drives the connecting plate 135 to descend, so that the bottom surface of the contact member 138 conflicts with the picture. At this time, the telescopic cylinder 136 drives the magnetic component 137 to move downward, so that the magnetic component 137 can magnetically attract the lower cover, thereby magnetically attracting the stacked upper cover components to the bottom surface of the contact member 138, so that the magnetic upper and lower material parts 117 can load the stacked upper cover components into the upper cover component press-fitting lower mold 89 of the press-fitting molding device 8. Then the telescopic cylinder 136 drives the magnetic component 137 to move upward and reset, so that the magnetic component 137 loses its magnetic attraction to the upper cover, and the stacked upper cover components can be placed in the upper cover component press-fitting lower mold 89 of the press-fitting molding device 8. Since the stacked upper cover assemblies have not been pressed together and the three are separate, it is impossible to use vacuum suction to load and unload them. The upper cover is sucked tightly by magnetic suction and the picture and backing paper are clamped between the upper cover and the bottom surface of the contact piece 138. The stacked upper cover assemblies are loaded and unloaded by magnetic suction. The structure is simple. During the loading and unloading process, the stacked upper cover assemblies will not become loose, and the loading and unloading stability is good.

[0094] Among them, the fifth transfer part 129 also adopts a magnetic attraction structure to magnetically attract the badge in the press-fitting lower mold 90. Even if the upper cover assembly and the lower cover assembly in the molded badge are not firmly pressed together, the magnetic attraction method can also magnetically attract the upper cover assembly and the lower cover assembly together and transfer them to the output mechanism 01 of the unloading position, avoiding the use of vacuum suction method due to the upper cover assembly and the lower cover assembly not being firmly pressed together, resulting in the upper cover assembly and the lower cover assembly being unable to be transferred to the unloading position together, and preventing the lower cover assembly from being retained in the press-fitting lower mold 90 and affecting the subsequent badge production.

[0095] Furthermore, multiple spring columns 139 are embedded in the bottom surface of the contact member 138, and the balls of the multiple spring columns 139 can extend out of the bottom surface of the contact member 138. When the magnetic member 137 of the magnetic loading and unloading unit 117 is sucking the upper cover tightly, the balls of the spring columns 139 exert elastic force on the picture, preventing the picture, the backing paper, and the upper cover from loosening or relative displacement, thereby making the loading and unloading of the stacked upper cover assemblies by the magnetic loading and unloading unit 117 more stable.

[0096] Furthermore, an extension ring 140 is convexly provided on the circumferential side of the contact piece 138, and the extension ring 140 is equipped with six limit rods 141, and the six limit rods 141 are distributed on the circumferential side of the contact piece 138; among the six limit rods 141, two limit rods 141 are located on one side of the contact piece 138 at intervals, two limit rods 141 are located on the other side of the contact piece 138 at intervals, one limit rod 141 is located at one end of the contact piece 138 at intervals, and one limit rod 141 is located at the other end of the contact piece 138 at intervals; the four limit rods 141 located on both sides of the contact piece 138 can limit a round upper cover or badge; the six limit rods 141 can limit a square upper cover or badge. The circumferential side of the upper cover is limited by the limiting rod 141, which ensures the position accuracy and stability of the magnetic upper cover assembly of the magnetic upper and lower material parts 117, and the reasonable layout of the six limiting rods 141 can meet the requirements of limiting the circular upper cover and the square upper cover, so that one thing can serve two purposes and has good versatility.

[0097] Preferably, the structure of the fixing mechanism 133 is the same as that of the limiting mechanism 63 , and both can adopt a clamping fixing structure or a pressing fixing structure, which will not be described in detail here.

[0098] Specifically, a machine cover 142 is installed on the top surface of the machine 1, and the machine cover 142 covers the linear circulating conveying mechanism 2, the lining paper supply mechanism 4, the picture supply mechanism 5, the lower cover pin-mounting foam machine 6, the lower cover loading station 7, the press-fitting molding device 8 and the multi-station synchronous loading robot 9. An operation window 143 is opened on the front of the machine 1, and a loading platform 144 is installed on the bottom edge of the operation window 143. The loading platform 144 is located in front of the upper cover loading position and the lower cover loading station 7 of the linear circulating conveying mechanism 2, and safety gratings 145 are installed on both side walls of the operation window 143.

[0099] In actual application, a large number of upper covers and a large number of lower covers can be placed on the loading platform 144 to facilitate the loading of the upper covers and lower covers; the safety grating 145 plays a role of safety protection and improves the safety of use; the machine cover 142 plays a protective role and has a beautiful appearance.

[0100] The above embodiments are preferred implementation schemes of the present invention. In addition, the present invention can also be implemented in other ways. Any obvious replacement without departing from the concept of the present technical solution is within the scope of protection of the present invention.

Claims

1. A badge production device with foam sticking and film tearing functions, characterized by: The invention comprises a machine (1), a linear circulating conveying mechanism (2) installed on the machine (1), a plurality of upper cover carriers (3) installed on the circulating conveying surface of the linear circulating conveying mechanism (2), a lining paper supply mechanism (4) and a picture supply mechanism (5) located on the same side of the linear circulating conveying mechanism (2) and arranged in sequence along the conveying direction of the upper circulating conveying surface of the linear circulating conveying mechanism (2), a lower cover pin-sticking foam machine (6) installed on the machine (1) and located on the other side of the linear circulating conveying mechanism (2), a lower cover loading station (7) installed on the machine (1) and located at the feeding end of the lower cover pin-sticking foam machine (6), and a press-fitting molding machine installed on the machine (1) and located at the discharging end of the lower cover pin-sticking foam machine (6). The device (8) and a multi-station synchronous feeding manipulator (9) movably arranged between the lining paper supply mechanism (4), the picture supply mechanism (5), the linear circulating conveying mechanism (2) and the pressing and forming device (8), the multi-station synchronous feeding manipulator (9) is used to feed the lining paper supplied by the lining paper supply mechanism (4) onto the upper cover carried by the upper cover carrier (3), to superimpose the picture supplied by the picture supply mechanism (5) on the lining paper carried by the upper cover carrier (3) to form an upper cover assembly, and to feed the upper cover assembly carried by the upper cover carrier (3) into the pressing and forming device (8). The lower cover pin-mounting and foam-attaching machine (6) includes a pin-mounting device (10), a bending and forming mechanism (11), a foam-attaching device (12), and a film-tearing device (13). , a multi-station synchronous transfer manipulator (14) and a pin-loading carrier (15), a bending and forming carrier (16) and a foam-attaching carrier (17) arranged in a straight line on the machine (1), the bending and forming mechanism (11) being arranged on the multi-station synchronous transfer manipulator (14), the pin-loading device (10) being used to assemble the pins into the spring pieces of the lower cover carried by the pin-loading carrier (15) and to bend the spring pieces of the lower cover upward, the bending and forming mechanism (11) being used to perform secondary bending and forming on the spring pieces of the lower cover that have been bent upward, the foam-attaching device (12) being used to attach foam to the lower cover assembled with the pins carried by the foam-attaching carrier (17), and the film-tearing device (13) being used to tear the film of the foam on the lower cover carried by the foam-attaching carrier (17) The material is torn off the foam to form a lower cover component, and the multi-station synchronous transfer robot (14) is used to transfer the lower cover carried by the lower cover loading station (7) to the pin-loading carrier (15), to transfer the pin-loaded lower cover carried by the pin-loading carrier (15) to the bending and forming carrier (16), to transfer the bent and formed lower cover carried by the bending and forming carrier (16) to the foam-attaching carrier (17), to transfer the lower cover component carried by the foam-attaching carrier (17) to the press-fitting molding device (8), and to unload the badge press-fitted by the press-fitting molding device (8); the press-fitting molding device (8) first press-fits the upper cover component, and then press-fits the upper cover component and the lower cover component stacked from top to bottom together to form a badge.

2. The badge production equipment with foam sticking and film tearing functions according to claim 1, characterized in that: The foam pasting device (12) includes a foam feeding mechanism (18), a foam pasting manipulator (19), a film material recovery box (20) and a reciprocating drive mechanism (21); a foam pasting carrier (17) is installed at the moving end of the reciprocating drive mechanism (21); the film material recovery box (20) is installed on the machine (1); an upper limit member (22) is installed at the top end of the film material recovery box (20); an insertion gap (23) is formed between the upper limit member (22) and the top end surface of the film material recovery box (20); the foam feeding mechanism (18), the film tearing device (13) and the foam pasting carrier (17) are sequentially arranged on the peripheral side of the film material recovery box (20); The reciprocating driving mechanism (21) is used to drive the foam-sticking carrier (17) to move into or out of the insertion gap (23); when the foam-sticking carrier (17) and the lower cover move into the insertion gap (23), the foam-sticking manipulator (19) sticks the foam supplied by the foam supply mechanism (18) on the lower cover, and then the film-tearing device (13) first tears the film material on the foam from the foam; when the foam-sticking carrier (17) moves out of the insertion gap (23), the pin-installing carrier (15), the bending and forming carrier (16) and the foam-sticking carrier (17) are arranged in a straight line, and the film-tearing device (13) then discharges the torn film material into the film material recovery box (20).

3. The badge production equipment with foam sticking and film tearing functions according to claim 2, characterized in that: The film tearing device (13) comprises a film tearing seat (24), a lifting plate (25), a first lifting driver (26), a first translation plate (27), a film piercing hook needle (28), a first transfer driver (29), a second lifting driver (30), a second translation plate (31), a film material separation component (32) and a second transfer driver (33). The film tearing seat (24) is installed on the machine (1) and is located on one side of the film material recovery box (20). The lifting plate (25) is lifted and arranged on the film tearing seat (24). The first lifting driver (26) is lifted and arranged on the film tearing seat (24) and is used to drive the lifting plate (25) to lift and lower. The first translation plate (27) is horizontally slidably arranged on the lifting plate (25). The film piercing hook needle (28) is installed on the first translation plate (27) and is movably arranged above the foam carrier (17). The first transfer driver (29) The film material separator (32) is installed on the second translation plate (25) and is used to drive the first translation plate (27) to translate back and forth. The second translation plate (31) is translated and arranged on the film tearing seat (24). The second transfer driver (33) is installed on the film tearing seat (24) and is used to drive the second translation plate (31) to translate back and forth. The second lifting driver (30) is installed on the film tearing seat (24) and is used to drive the first lifting driver (26) to move up and down. The film material separator is installed on the second translation plate (31). The second translation plate (31) is located below the first translation plate (27). The piercing film hook needle (28) is used to pierce the foam and hook the film material. The film material separator (32) can translate to above the top port of the film material recovery box (20). The film material separator (32) is used to separate the film material hooked by the piercing film hook needle (28) from the piercing film hook needle (28) and drop it into the film material recovery box (20).

4. The badge production equipment with foam sticking and film tearing functions according to claim 1, characterized in that: The foam supply mechanism (18) includes a foam supply seat (38), a roll rack (39), a stripping plate (40), a foam positioning member (41), a foam guide member (42), a roller feeding group (43), a winding roller (44), a rotation drive module (45), a plurality of upper guide rollers (46) and a plurality of lower guide rollers (47). The foam supply seat (38) is installed on the machine (1), the roll rack (39) is installed on the foam supply seat (38), the stripping plate (40) The foam feeding seat (38) is mounted, and a plurality of upper guide rollers (46) are rotatably connected to the foam feeding seat (38) and are located between the stripping plate (40) and the roll rack (39). The foam positioning member (41) is mounted on the foam feeding seat (38) and is connected to the stripping end of the stripping plate (40). The foam guiding member (42) is mounted on the top surface of the stripping plate (40). The roller feeding group (43) is rotatably set on the foam feeding seat (38) and is located between the stripping plate (40) and / or the plurality of upper guide rollers (46). The plurality of upper guide rollers (46) are rotatably connected to the foam supply seat (38) and the winding rack (39) or / and the plurality of upper guide rollers (46). The plurality of lower guide rollers (47) are rotatably connected to the foam supply seat (38) and are located below the stripping plate (40) and between the winding roller (44). The rotation drive module (45) is provided on the foam supply seat (38) and is used to drive the roller pressing feeding group (43) and the winding roller (44) to rotate. The roller feeding group (43) is located between two adjacent lower guide rollers (47), the foam positioning member (41) is used to position the foam peeled off by the peeling plate (40), and a guiding channel is formed between the foam guiding member (42) and the top surface of the peeling plate (40). The guiding channel is used to guide and correct the moving foam material strip, and there is a belt gap (48) between the foam positioning member (41) and the peeling end of the peeling plate (40) for the release film to pass through.

5. The badge production equipment with foam sticking and film tearing functions according to claim 4, characterized in that: The roller feeding group (43) includes an active roller (50) rotatably connected to the foam supply seat (38), a driven roller (51) parallel to and opposite to the active roller (50), a movable seat (52) movably arranged on the foam supply seat (38), a movable driver (53) installed on the bottom surface of the stripping plate (40) or the foam supply seat (38) and drivingly connected to the movable seat (52), and an elastic guide component (54) elastically clamped between the bottom surface of the stripping plate (40) and the movable seat (52). The driven roller (51) is rotatably connected to the movable seat (52). The movable driver (53) is used to drive the movable seat (52) and the driven roller (51) to approach or move away from the active roller (50). The rotation drive module (45) drives the active roller (50) to rotate. The rotation drive module (45) includes a driving wheel (55) rotatably connected to the foam supply seat (38), a plurality of driven wheels (56) rotatably connected to the foam supply seat (38), a friction tension wheel (57) rotatably connected to the foam supply seat (38), a transmission belt (58) sleeved outside the driving wheel (55) and the driven wheel (56), and a rotation driver (59) installed on the foam supply seat (38) and used for driving the driving wheel (55) to rotate, wherein one of the driven wheels (56) is sleeved outside one end of the driving roller (50), and the friction tension wheel (57) is sleeved outside one end of the winding roller (44), and the friction tension wheel (57) rolls against the outer side surface of the transmission belt (58).

6. The badge production equipment with foam sticking and film tearing functions according to claim 1, characterized in that: The pin loading device (10) comprises a pin loading mechanism (61) located below a pin loading carrier (15), a pin supply mechanism (62) arranged on a side of the pin loading carrier (15) away from the linear circulating conveying mechanism (2), and a limiting mechanism (63) arranged on the top surface of the pin loading carrier (15). The top surface of the pin loading carrier (15) is concavely provided with a bearing cavity (64) and a pin entry channel (63) opened from one side of the bearing cavity (64). 65), a mold core (66) is detachably embedded in the bottom wall of the bearing cavity (64), the mold core (66) is provided with a pin moving channel (67) and two bent riveting holes opened from the bottom wall of the pin moving channel (67), the pin entry channel (65) is connected to the pin moving channel (67), the limiting mechanism (63) is used to limit the lower cover in the bearing cavity (64), and the two spring pieces of the lower cover are respectively provided in one-to-one correspondence with the two bent riveting holes; The pin mounting mechanism (61) comprises a pin mounting seat (68) mounted on the machine (1), a U-shaped push block (69) arranged in translation in the pin moving channel (67), a push driver (70) mounted on the pin mounting seat (68) and used for driving the U-shaped push block (69) to move in translation, two riveting rods (71) slidingly passing through two bent riveting holes in a lifting manner, and a riveting driver (72) mounted on the pin mounting seat (68) and used for driving the two riveting rods (71) to move in a lifting manner. The translation direction of the U-shaped push block (69) is perpendicular to the length direction of the pin moving channel (67).

7. The badge production equipment with foam sticking and film tearing functions according to claim 6, characterized in that: The pin supply mechanism (62) comprises a pin supply seat (73) mounted on the machine (1), a vibration plate (74) mounted on the machine (1), a material rail (75) connected to the discharge end of the vibration plate (74), a linear vibration feeder (76) mounted on the pin supply seat (73) and connected to the bottom surface of the material rail (75), a pin receiving seat (77) arranged between the discharge port of the material rail (75) and the pin loading carrier (15) for translation, a third transfer driver (78) mounted on the pin supply seat (73) and used for driving the pin receiving seat (77) for translation, a pin pushing driver (79) mounted on the pin supply seat (73) and located on one side of the material rail (75), and a push rod (80) mounted on the pushing end of the pin pushing driver (79), wherein the pin pushing driver (79) is used to drive the pin receiving seat (77) to translate. The movable push rod (80) approaches or moves away from the pin loading carrier (15), and the material rail (75) is provided with a feeding channel (81) which is narrow at the top and wide at the bottom. The discharge port of the feeding channel (81) is staggered with the pin entry channel (65), and the pin receiving seat (77) is provided with a receiving groove (82). The receiving groove (82) is used to connect with the discharge port of the feeding channel (81) or to connect with the pin entry channel (65), and the push rod (80) can pass through the receiving groove (82) and the pin entry channel (65) in sequence; a stopper (83) is detachably installed on the side of the pin loading carrier (15) close to the pin receiving seat (77), and a sliding groove for slidingly cooperating with the stopper (83) is recessed on the side of the pin seat (73) close to the pin loading carrier (15), and the receiving groove (82) is vertically connected to the sliding groove.

8. The badge production equipment with foam sticking and film tearing functions according to claim 1, characterized in that: The press-fitting molding device (8) comprises a press-fitting frame (84) mounted on the machine (1), a press-fitting upper die (85) mounted in the press-fitting frame (84) for lifting, a press-fitting lifting driving module (86) mounted on the top of the press-fitting frame (84) and used for driving the press-fitting upper die (85) to lift, a switching seat (87) mounted on the press-fitting frame (84) and located below the press-fitting upper die (85) for translation, a switching driver (88) mounted on the press-fitting frame (84) and used for driving the switching seat (87) to move back and forth, and an upper cover assembly press-fitting lower die (89) and a press-fitting molding lower die (90) mounted in a straight line on the switching seat (87). (89) and the press-fitting lower mold (90) can be moved in turn to the bottom of the press-fitting upper mold (85); when the press-fitting upper mold (85) and the upper cover assembly press-fitting lower mold (89) are molded together, the press-fitting upper mold (85) press-fits the upper cover assembly carried by the upper cover assembly press-fitting lower mold (89), and the upper cover assembly will be retained on the press-fitting upper mold (85); when the press-fitting upper mold (85) carrying the upper cover assembly is molded together with the press-fitting lower mold (90), the press-fitting upper mold (85) press-fits the upper cover assembly on the lower cover assembly assembled with the pin carried by the press-fitting lower mold (90), so as to finally form the badge and retain it in the press-fitting lower mold (90); The press-fit upper die (85) comprises a mounting plate (91), an inner die (92), an outer die (93), an on-off controller (94), two on-off control plates (95) and two guide rod groups (96); the mounting plate (91) is mounted on the lifting end of the press-fit lifting drive die group (86), the inner die (92) is mounted on the mounting plate (91), the outer die (93) is lifted and slidably sleeved outside the inner die (92), and the outer die (93) is located below the mounting plate (91). The inner mold (92) is located between the two on-off control plates (95), and the two guide rod groups (96) are installed on the top surface of the outer mold (93). The mounting plate (91) is provided with two sliding grooves in parallel in the length direction. The two on-off control plates (95) are respectively slidably arranged in the two sliding grooves. The on-off controller (94) is used to drive the on-off control plates (95) to move back and forth along the sliding grooves. The mounting plate (91) is provided with two guide hole groups in the thickness direction. The two guide hole groups respectively penetrate the two sliding grooves longitudinally. Each on-off control plate (95) is provided with a connecting hole group (99). The connecting hole groups (99) of the two on-off control plates (95) are respectively used to be coaxially connected with the two guide hole groups. The two guide rod groups (96), the two guide hole groups, the two connecting hole groups (99) and the two sliding grooves are respectively provided in a one-to-one corresponding manner. The guide rod group (96) can enter the guide hole group through the connecting hole group (99). The outer wall of the inner mold (92) An L-shaped groove is provided in the recess, and a slider is provided on the inner cavity side wall of the outer mold (93). The slider extends into the L-shaped groove and can slide up and down in the L-shaped groove. In normal state, the bottom surface of the slider contacts the bottom wall of the L-shaped groove, so that the inner mold (92) hangs the outer mold (93). When the connecting hole group (99) and the guide hole group are not connected, the on-off control plate (95) blocks the bottom port of the guide hole group, and the top end of the guide rod group (96) is located below the on-off control plate (95).

9. The badge production equipment with foam sticking and film tearing functions according to claim 1, characterized in that: The lining paper feeding mechanism (4) comprises a lining paper bin (100) detachably mounted on the machine (1), a first lifting plate (101) lifted and lowered in the lining paper bin (100), a first lifting drive module (102) mounted on the machine (1) and used for driving the first lifting plate (101) to lift and lower, a first intermediate transfer tool (103) located between the lining paper bin (100) and the linear circulating conveying mechanism (2), a first angle adjuster (104) used for driving the first intermediate transfer tool (103) to rotate, and a first mark identifier (105) mounted on the multi-station synchronous feeding robot (9), wherein the first mark identifier (105) is electrically connected to the first angle adjuster (104); The picture feeding mechanism (5) comprises a picture hopper (106) detachably mounted on the machine (1), a second lifting plate (107) lifted and lowered in the picture hopper (106), a second lifting drive module (108) mounted on the machine (1) and used for driving the second lifting plate (107) to lift and lower, a second intermediate transfer tool (109) located between the picture hopper (106) and the linear circulating conveying mechanism (2), a second angle adjuster (110) used for driving the second intermediate transfer tool (109) to rotate, and a second mark identifier (111) mounted on the multi-station synchronous loading robot (9), wherein the second mark identifier (111) is electrically connected to the second angle adjuster (110); A multi-station synchronous loading manipulator (9) is provided with a first loading and unloading portion (113), a second loading and unloading portion (114), a third loading and unloading portion (115), a fourth loading and unloading portion (116) and a magnetic loading and unloading portion (117); the first loading and unloading portion (113), the second loading and unloading portion (114), the third loading and unloading portion (115), the fourth loading and unloading portion (116) and the magnetic loading and unloading portion (117) work synchronously; a first mark identifier (105) is installed on the second loading and unloading portion (114); the first loading and unloading portion (113) is used to load the lining paper of the lining paper silo (100) onto the first intermediate transfer tool (103); the second loading and unloading portion (114) is used to load the lining paper of the lining paper silo (100) onto the first intermediate transfer tool (103); and the third loading and unloading portion (115) is used to load the lining paper of the lining paper silo (100) onto the first intermediate transfer tool (103). The second loading and unloading part (114) is used to load the lining paper on the first intermediate transfer tool (103) onto the upper cover carrier (3) at the lining paper loading position, the third loading and unloading part (115) is used to load the picture from the picture hopper (106) onto the second intermediate transfer tool (109), the fourth loading and unloading part (116) is used to load the picture on the second intermediate transfer tool (109) onto the upper cover carrier (3) at the picture loading position, the second mark identifier (111) is installed on the fourth loading and unloading part (116), and the magnetic loading and unloading part (117) is used to magnetically attract the upper cover assembly carried by the upper cover carrier (3) to the press-fitting molding device (8).

10. The badge production equipment with foam sticking and film tearing functions according to claim 9, characterized in that: The lower cover loading station (7) includes a lower cover carrier (121) and a reciprocating drive module installed on the machine (1), the reciprocating drive module is used to drive the lower cover carrier (121) to move closer to or away from the linear circulating conveying mechanism (2); the lower cover carrier (121) can be arranged in a straight line with the pin mounting carrier (15), the bending and forming carrier (16) and the foam pasting carrier (17); the top surface of the first intermediate transfer tool (103) and the top surface of the second intermediate transfer tool (109) are The top surface of the lower cover carrier (121), the top surface of the upper cover carrier (3), the top surface of the bending and forming carrier (16) and the top surface of the foam carrier (17) are all concavely provided with a positioning cavity (130), and the positioning cavity (130) and the bearing cavity (64) both include overlapping and communicating circular cavities (123) and square cavities (124), the diameter of the circular cavity (123) is greater than the width of the square cavity (124), and the length of the square cavity (124) is greater than the diameter of the circular cavity (123).

Images