Automatic steel pipe cutting device and technology thereof

By designing an automated steel pipe cutting device, the same power source of the lifting frame and saw blade is used to achieve the compression and cutting of the steel pipe, which solves the problems of complex manual operation and high cost in the existing technology and improves the cutting efficiency and accuracy.

CN120755416AInactive Publication Date: 2025-10-10中交二航局科工(武汉)有限公司
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Patent Information

Application Number
CN202510552587.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-29
Publication Date
2025-10-10
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Existing steel pipe cutting machines require complex manual operations during the cutting process, are costly, and have low cutting accuracy and efficiency.

Method used

An automated steel pipe cutting device was designed. By cooperating with a lifting frame and a saw blade, the device uses the same power source to achieve both compression and cutting of the steel pipe, thus simplifying the operation process and reducing equipment costs and error rates.

Benefits of technology

It realizes the automation of steel pipe cutting, reduces equipment cost and operation complexity, and improves cutting efficiency and accuracy.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a novel automatic steel pipe cutting device and process. The novel automatic steel pipe cutting device comprises a supporting bottom plate, and a supporting column is arranged at the top of the supporting bottom plate; a lifting frame is vertically and movably arranged on the lifting seat, a first motor is horizontally arranged on the lifting frame, and a saw blade is arranged on an output shaft of the first motor; the first driving mechanism is used for driving the lifting frame to lift; the protective cover is fixedly arranged on the side portion of the lifting base, and a protective groove is formed in the bottom of the protective cover. The pressing shell is connected with the protective cover, and the cross section of an inner cavity of the pressing shell is rectangular; the side wall of the pressing base is movably attached to the inner wall of the pressing shell, a first elastic piece is arranged between the top of the pressing base and the top of the inner wall of the pressing shell, a pressing body is vertically arranged at the bottom of the pressing base, a pressing piece is arranged at the bottom of the pressing body, and when the saw blade cuts a steel pipe located on the two supporting columns, the pressing piece abuts against the top of the steel pipe, and the steel pipe is pressed against the pressing piece. And the first elastic piece is in a compressed state.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of steel pipe cutting, in particular to an automatic steel pipe cutting device and process thereof. BACKGROUND

[0002] After the steel pipe is produced, it usually has a large length, and then when it needs to be used or produced, a cutting machine is used to cut the steel pipe into the required length.

[0003] The common steel pipe cutting machine on the market mainly includes a rack, a motor and a saw blade that can be lifted or reciprocatingly swung on the rack, a positioning mechanism for pressing and positioning the steel pipe, and a pushing structure for pushing the steel pipe a certain distance each time. When cutting, the worker first places the steel pipe on the machine, then the steel pipe is pushed to the appropriate distance by the pushing structure, the positioning mechanism presses and positions the steel pipe, then the saw blade moves towards the steel pipe and cuts the steel pipe off, thereby obtaining a steel pipe of the required length. Then the saw blade is reset, the positioning mechanism is released, and the pushing structure pushes the steel pipe a certain distance forward, and the process is repeated until the steel pipe is cut (usually with a small amount of waste, which can also be without according to the actual situation), and multiple steel pipes of the required length can be obtained. SUMMARY

[0004] The purpose of the present application is to provide a new automatic steel pipe cutting device and process thereof.

[0005] The above technical effects of the present application are achieved by the following technical scheme:

[0006] An automatic steel pipe cutting device, comprising:

[0007] A support bottom plate, the top of which is provided in parallel with two equal-height support columns;

[0008] A lifting seat, a lifting frame vertically movably arranged on the lifting seat, a first motor horizontally arranged on the lifting frame, and a saw blade arranged on the output shaft of the first motor;

[0009] A first driving mechanism for driving the lifting frame to lift and lower;

[0010] A protective cover fixedly arranged on the side of the lifting seat, the protective cover being semicircular, and a protective groove being formed in the bottom of the protective cover, the top of the saw blade being located in the protective groove;

[0011] A pressing shell, the side of the pressing shell being connected to the side of the protective cover away from the first motor, the pressing shell being in the shape of a downwardly open cover, and the cross section of the inner cavity of the pressing shell being rectangular;

[0012] A compression seat, the side wall of the compression seat is movably fitted to the inner wall of the compression shell, a first elastic member is provided between the top of the compression seat and the top of the inner wall of the compression shell, a compression body is vertically provided at the bottom of the compression seat, and a compression member is provided at the bottom of the compression body. When the saw blade cuts the steel pipe located on the two support columns, the compression member contacts the top of the steel pipe, and the first elastic member is in a compressed state.

[0013] The present invention is further configured as follows: a first anti-slip portion is horizontally provided on the inner wall of the bottom of the compression shell, the side of the compression body movably contacts the inner end of the first anti-slip portion, the first elastic member is continuously in a compressed state, and a clearance groove is provided on the top of the support column, and the clearance groove is located directly below the saw blade.

[0014] The present invention is further configured as follows: two guide posts are vertically arranged on the support base plate, a termination post is horizontally arranged between the two guide posts, and an L-shaped termination piece is provided on the termination post, one side of the termination piece is vertically connected to the termination post, and the other side is horizontal and contacts the downstream end of the steel pipe to be cut;

[0015] A plurality of first dovetail grooves are vertically provided on the side of the lifting seat, and a first dovetail body that cooperates with the first dovetail groove is vertically and movably provided in each of the first dovetail grooves. The outer sides of all the first dovetail bodies are fixedly connected to the lifting frame. The first driving mechanism includes a second motor provided on the top of the lifting seat, and a screw rod that is rotatably connected to the lifting seat is vertically provided on the output shaft of the second motor, and the screw rod is threadedly engaged with one of the first dovetail bodies.

[0016] The present invention is further configured as follows: a bottom seat is provided on the outer wall of the guide column, two ends of the terminating column are movably sleeved on the two guide columns, and a second anti-slip portion is provided on the top of the guide column;

[0017] The lifting frame is vertically provided with a lifting frame, and a lifting rod is horizontally provided at the bottom of the lifting frame, and a rectangular telescopic hole is horizontally opened at the free end of the lifting rod, and a telescopic column is horizontally provided in the telescopic hole, and the outer wall of the telescopic column is movably fitted into the inner wall of the telescopic hole, and a long strip unlocking hole is opened at the top of the lifting rod, and a second elastic member that is continuously in a compressed state is provided between the inner end of the telescopic column and the inner end of the telescopic hole, and a third anti-slip portion and an unlocking rod are provided at the top of the telescopic column, and the unlocking rod is located between the third anti-slip portion and the lifting frame, and the bottom of the outer end of the telescopic column is inclined or chamfered, and an unlocking frame is horizontally provided on the side of the pressing seat, and the free end of the unlocking frame is provided with an inclined or arc-shaped unlocking portion;

[0018] The termination column includes a first state, a second state, a third state, a fourth state and a fifth state;

[0019] When the terminating column is in the first state, the bottom of the terminating column abuts against the bottom seat, the third anti-slip portion abuts against the end of the unlocking hole, and the horizontal portion of the terminating piece abuts against the end of the steel pipe to be cut;

[0020] When the terminating column is in the second state, the lifting frame moves downward, the saw blade cuts the steel pipe, the bottom of the outer end of the telescopic column acts on the top of the terminating column, and the telescopic column moves toward the second elastic member until the outer end of the telescopic column contacts the side of the terminating column;

[0021] When the terminating column is in the third state, the lifting frame moves downward, the telescopic column is lower than the terminating column, and the telescopic column moves outward under the elastic force of the second elastic member, and the outer end of the telescopic column is located below the terminating column;

[0022] When the terminating column is in the fourth state, the lifting frame moves upward, the telescopic column contacts the bottom of the terminating column, and the terminating column and the terminating member are raised, so that the terminating member is higher than the steel pipe, and the cut steel pipe falls from the supporting column;

[0023] When the terminating column is in the fifth state, the lifting frame moves upward, the top of the unlocking lever abuts against the lower side of the unlocking portion, and the unlocking lever moves toward the lifting frame until the telescopic column is disengaged from the bottom of the terminating column, and the terminating column falls down to abut against the bottom seat under the action of gravity.

[0024] The present invention is further configured as follows: a long strip-shaped adjustment hole is provided horizontally through the termination column, a long strip-shaped sliding hole is provided at the bottom of the termination column, a sliding portion is horizontally provided at the top of the termination member, a T-shape is formed between the sliding portion and the top of the termination member, the top of the termination member is movably fitted to the inner wall of the sliding hole, the sliding portion is movably fitted to the inner wall of the adjustment hole, an adjusting screw is threadedly connected to the side of the sliding portion, an adjusting nut is provided at the outer end of the adjusting screw, and the adjusting nut is in contact with the outer wall of the termination column.

[0025] The present invention is further configured as follows: the two support columns are spaced apart, and the support base plate is provided with a long strip hole, the length direction of the long strip hole is parallel to the length direction of the support column, and a reciprocating part is arranged in the long strip hole for horizontal movement, and the top and bottom of the reciprocating part are horizontally provided with a horizontal part, and the bottom of the horizontal part located above, the top of the horizontal part located below, and both sides of the reciprocating part are rotatably provided with drag reducing beads that abut against the support base plate, and a pushing seat is vertically provided on the top of the horizontal part located above, and a pushing part is horizontally provided on the top of the pushing seat, and the pushing seat and the pushing part form a T-shape, and the pushing seat is movably located between the two support columns, and the pushing part abuts against the upstream end of the steel pipe, and a second driving mechanism for driving the reciprocating part to perform reciprocating movement is provided on the support base plate.

[0026] The present invention is further configured as follows: the second driving mechanism includes:

[0027] A drive frame, the drive frame being horizontally arranged on the side of the compression shell or the protective cover, a drive column being vertically arranged at the free end of the drive frame, a plurality of drive teeth being arranged on the side of the drive column, and an opening being vertically penetrated through the support base plate for the drive column and the drive teeth to move through;

[0028] a first support frame and a second support frame, wherein the first support frame and the second support frame are both arranged at the bottom of the supporting base plate, and the first support frame is located at the downstream end of the elongated hole, and the second support frame is located at the upstream end of the elongated hole;

[0029] a first transmission rod and a second transmission rod, wherein the first transmission rod is horizontally rotatably connected to the first support frame, and the second transmission rod is horizontally rotatably connected to the second support frame, a first transmission wheel is provided on the first transmission rod, and a second transmission wheel is provided on the second transmission rod, and a transmission belt is movably wound around the outer walls of the first transmission wheel and the second transmission wheel, and a horizontal portion located below is detachably connected to the transmission belt located above;

[0030] a one-way disc, the one-way disc being fixedly mounted on the first transmission rod, the side wall of the one-way disc being provided with a one-way hole, the cross-section of the one-way hole being rectangular, a one-way body being movably mounted within the one-way hole, the outer wall of the one-way body being movably fitted against the inner wall of the one-way hole, a third elastic member being continuously in a compressed state being disposed between the inner end of the one-way hole and the inner end of the one-way body, the outer end of the one-way body being located outside the one-way hole, and one side of the outer end of the one-way body being chamfered;

[0031] A one-way ring, the side of which is rotatably connected to the first support frame, and an inner wall of the one-way ring and an outer wall of the one-way disk are spaced apart. The outer wall of the one-way ring is provided with a passive tooth body meshing with the driving tooth body, and the inner wall of the one-way ring is provided with a plurality of transmission teeth bodies. There is a set pressure between the outer wall of the first transmission rod and the first support frame. When the driving column moves downward, the one-way disk remains stationary, and the transmission tooth body can drive the one-way body to move toward the one-way hole. When the driving column moves upward, the one-way body contacts one of the transmission teeth, and the one-way disk and the one-way ring remain relatively stationary.

[0032] The present invention is further configured as follows: two connecting plates are oppositely provided at the bottom of the horizontal portion located below, the two connecting plates are located on both sides of the transmission belt, a bottom plate is horizontally provided between the bottoms of the two connecting plates, the bottom plate is attached to the lower side of the transmission belt located above, two second dovetail grooves are vertically opened on opposite sides of the two connecting plates, a synchronization plate is horizontally provided between the two connecting plates, a plurality of long second dovetail bodies are vertically provided on both sides of the synchronization plate, a second dovetail body is fitted in each of the second dovetail grooves, and a fourth elastic member that is continuously in an extended state is provided between the top of the synchronization plate and the bottom of the horizontal portion located below;

[0033] The bottom of the horizontal portion located below is vertically hinged with a swing plate, the top of the synchronous plate is provided with a termination portion, and the top of the synchronous plate is provided with an anti-slip groove. When the swing plate is in a vertical position, the free end of the swing plate is engaged with the anti-slip groove or has a set pressure between it and the inner wall of the anti-slip groove, the downstream side of the swing plate contacts the termination portion, and the transmission belt located between the synchronous plate and the bottom plate is fixedly connected to the synchronous plate;

[0034] An upper limit portion is vertically provided on the top of the second dovetail groove, a separation frame is horizontally provided on the first support frame, a separation rod is horizontally provided on the upstream side of the middle portion of the separation frame, the separation rod and the separation frame form a T shape, and an L-shaped coupling frame is provided at the bottom of the support base plate, with the free end of the coupling frame facing downstream;

[0035] A bogie is provided at the bottom of the upstream side of the second support frame, a first steering wheel is rotatably provided on the bogie, a steering opening is provided on the support bottom plate, and a second steering wheel is rotatably provided in the steering opening;

[0036] The vehicle further comprises an inclined return rail, wherein the upstream end of the return rail is higher than the downstream end, a return block is slidably connected to the top of the return rail, a return cable is provided between the upstream side of the return block and the upstream side of the push seat, and the middle portion of the return cable is movably wound around the first steering wheel and the second steering wheel in sequence;

[0037] The pushing portion includes a working state, an unlocking state, a resetting state and a locking state;

[0038] When the pushing portion is in the working state, the pushing portion contacts the upstream end of the steel pipe, and the height of the reset block rises periodically, and the swing plate is in a vertical shape;

[0039] When the pushing portion is in the unlocked state, the steel pipe being cut is completed, the pushing portion moves downstream, and the separation lever abuts against the downstream side of the swing plate, causing the swing plate to rotate to an inclined state, the top of the second dovetail body abuts against the upper limit, and the synchronous plate and the transmission belt are in a separated state;

[0040] When the pushing portion is in the reset state, the reset block moves downward and pulls the pushing portion upstream through the reset cable;

[0041] When the pushing portion is in the locked state, the free end of the coupling frame contacts the upper side of the swing plate and drives the swing plate to swing downward to a vertical state.

[0042] The present invention is further configured as follows: a plurality of anti-slip teeth are arranged in sequence from head to tail on the outer side of the transmission belt, the bottom of the synchronization plate is engaged with the anti-slip teeth, a stabilizing portion with a U-shaped cross-section is vertically provided at the bottom of the support base plate, and the drive column is movably fitted to the inner wall of the stabilizing portion.

[0043] The present invention is further configured as follows: two material rails are obliquely provided on the top of the support base plate, and the two material rails are used to place multiple steel pipes to be processed, and the bottom of the material rails is connected to the top of one of the support rails; an L-shaped anti-fall frame is provided on the top of the support base plate, and an anti-fall plate is vertically provided at the free end of the anti-fall frame. When the lowest steel pipe on the material rail rolls down between the two support columns, the anti-fall plate is used to limit the steel pipe;

[0044] The lifting mechanism is a pair of fixedly mounted on two ends of the lifting arm, and the fixing mechanism can be adjusted accordingly. The lifting mechanism comprises fixing the lifting mechanism of the lifting arm and the fixing mechanism. The fixing mechanism can be adjusted accordingly. The fixing mechanism can be adjusted accordingly.

[0045] A one-way seat is provided at the top of the middle portion of the integral member, a T-shaped or dovetail-shaped one-way groove is provided on the side of the one-way seat close to the support column, a one-way member is movably provided in the one-way groove and is matched with the one-way groove, a one-way column is horizontally provided on the outside of the one-way member, and a sixth elastic member that is continuously in a compressed state is provided between the top of the one-way member and the top of the one-way groove;

[0046] An extension arm is horizontally provided on the side of the horizontal portion located above, a vertical arm is vertically provided on the free end of the extension arm, a holding plate is horizontally provided on the side of the vertical arm close to the one-way seat, a guide plate is obliquely provided on the upstream end of the holding plate, an adsorption magnet is provided on the downstream side of the pushing portion, and a material guide plate is obliquely provided on the upstream end of the support column close to the anti-drop frame;

[0047] When the retaining plate and the guide plate are both in a separated state from the one-way column, the lower blocking plate contacts the lower side of the lowest steel pipe on the material rail, the top of the upper blocking plate is lower than the upper side of the material rail, and the linkage column on the lower blocking plate contacts the top of the corresponding long strip opening;

[0048] When the upper side of the guide plate acts on the lower side of the one-way column, the guide plate drives the one-way column to move upward, and the upper blocking plate and the lower blocking plate both remain stationary;

[0049] When the lower side of the guide plate acts on the upper side of the one-way column, the guide plate drives the one-way column and the one-way seat to move downward until the top of the one-way column is in contact with the lower side of the retaining plate. At this time, the upper blocking plate contacts the lower side of the second steel pipe from the bottom to the top on the material rail, and the top of the lower blocking plate is lower than the upper side of the material rail.

[0050] When the pushing portion moves to the upstream end, the lowest steel pipe on the material rail hits the steel pipe waste on the adsorption magnet, and hits the steel pipe waste onto the guide plate.

[0051] The present invention also provides a process for cutting using an automated steel pipe cutting device as described above, comprising the following steps:

[0052] S1, place the steel pipe to be cut between two support columns and move the steel pipe to the desired cutting position;

[0053] S2, the first driving mechanism lowers the height of the lifting frame, and the first motor drives the saw blade to rotate;

[0054] S3, the pressing piece contacts the top of the steel pipe, and the pressing piece and the two support columns fix the position of the steel pipe;

[0055] S4, the lifting frame continues to descend, and the first elastic member is compressed until the saw blade completes cutting the steel pipe;

[0056] In S5, the lifting frame is raised until the pressing piece is separated from the steel pipe, and the steel pipe is moved downstream by a specified length, and S1-S4 are repeated.

[0057] Compared with the prior art, when cutting a steel pipe, the present invention first places the steel pipe to be cut between two support columns, and moves the steel pipe to the desired cutting position; the first drive mechanism lowers the height of the lifting frame, and the first motor drives the saw blade to rotate; the clamping member contacts the top of the steel pipe, and the clamping member and the two support columns fix the position of the steel pipe; the lifting frame continues to descend, and the first elastic member is compressed until the saw blade completes the cutting of the steel pipe; the lifting frame rises until the clamping member separates from the steel pipe, and moves the steel pipe downstream to a specified length, and repeats the above steps until the steel pipe is cut. Since the power source for clamping the steel pipe when cutting the steel pipe is the same as the power source for lifting the saw blade, the production and use costs of the equipment are lower, and the coordination between the various units is simpler, without the need for special programs for control, resulting in better use effects and lower error rates. BRIEF DESCRIPTION OF THE DRAWINGS

[0058] Figure 1 This is a schematic diagram of the overall structure of the present invention Figure 1 ;

[0059] Figure 2 yes Figure 1 Enlarged view of part A;

[0060] Figure 3 yes Figure 1 Enlarged view of part B;

[0061] Figure 4 This is a schematic diagram of the overall structure of the present invention Figure 2 ;

[0062] Figure 5 yes Figure 4 Enlarged view of part C;

[0063] Figure 6 is a cross-sectional view of the compression shell portion of the present invention;

[0064] Figure 7 It is a cross-sectional view of the overall structure of the present invention;

[0065] Figure 8 yes Figure 7 Enlarged view of part D in the middle;

[0066] Figure 9 yes Figure 7 Enlarged view of part E in the middle;

[0067] Figure 10 It is a cross-sectional view of the one-way ring portion of the present invention;

[0068] Figure 11 is a cross-sectional view of the lifting rod portion of the present invention;

[0069] Figure 12 is a cross-sectional view of the termination part of the present invention;

[0070] Figure 13 It is a schematic diagram of the one-way seat portion of the present invention;

[0071] Figure 14 is a schematic diagram of the lower blocking plate portion of the present invention;

[0072] Figure 15 It is a schematic diagram of the connecting plate part of the present invention.

[0073] In the figure: 1. Support base plate; 2. Support column; 3. Lifting seat; 4. Lifting frame; 5. First motor; 6. Saw blade; 7. Protective cover; 8. Pressing shell; 9. Pressing seat; 10. First elastic member; 11. Pressing body; 12. Pressing member; 13. First anti-slip portion; 14. Guide column; 15. End column; 16. End member; 17. First dovetail groove; 18. First dovetail body; 19. Second motor; 20. Screw rod; 21. Bottom seat; 22. Second anti-slip portion; 23. Lifting frame; 24. Lifting rod; 25. Telescopic hole; 26. Telescopic column; 2 7. Unlocking hole; 28. Second elastic member; 29. ​​Third anti-slip portion; 30. Unlocking rod; 31. Unlocking frame; 32. Unlocking portion; 33. Adjusting hole; 34. Sliding hole; 35. Sliding portion; 36. Adjusting screw; 37. Adjusting nut; 38. Long hole; 39. Reciprocating portion; 40. Horizontal portion; 41. Drag reduction bead; 42. Push seat; 43. Pushing portion; 44. Driving frame; 45. Driving column; 46. Driving gear; 47. First supporting frame; 48. Second supporting frame; 49. First transmission rod; 50. Second transmission rod; 51. First transmission Drive wheel; 52, second transmission wheel; 53, transmission belt; 54, one-way disc; 55, one-way body; 56, third elastic member; 57, one-way ring; 58, passive gear body; 59, transmission gear body; 60, connecting plate; 61, bottom plate; 62, second dovetail groove; 63, synchronous plate; 64, second dovetail body; 65, swing plate; 66, end portion; 67, anti-slip groove; 68, upper limit portion; 69, separation frame; 70, separation rod; 71, coupling frame; 72, bogie; 73, first steering wheel; 74, steering port; 75, second steering wheel; 76, Reset rail; 77. Reset block; 78. Reset cable; 79. Anti-slip tooth body; 80. Stabilizing part; 81. Material rail; 82. Anti-drop frame; 83. Anti-drop plate; 84. Swing seat; 85. Lifting arm; 86. Lower blocking plate; 87. Upper blocking plate; 88. Long strip mouth; 89. Linkage column; 90. Integrated part; 91. Fifth elastic part; 92. One-way seat; 93. One-way groove; 94. One-way part; 95. One-way column; 96. Sixth elastic part; 97. Extension arm; 98. Vertical arm; 99. Retaining plate; 100. Guide plate; 101. Material guide plate. DETAILED DESCRIPTION

[0074] An automated steel pipe cutting device, such as Figures 1 to 15 Shown, including:

[0075] A supporting base plate 1, with two supporting columns 2 of equal height arranged in parallel on the top of the supporting base plate 1;

[0076] A lifting seat 3, a lifting frame 4 is vertically movably provided on the lifting seat 3, a first motor 5 is horizontally provided on the lifting frame 4, and a saw blade 6 is provided on the output shaft of the first motor 5;

[0077] A first driving mechanism is arranged to drive the lifting frame 4 to lift up and down.

[0078] A protective cover 7 is fixedly arranged on the side of the lifting seat 3. The protective cover 7 is semicircular, and a protective groove is arranged on the bottom of the protective cover 7. The top of the saw blade 6 is located in the protective groove.

[0079] A pressing shell 8 is arranged on the side of the protective cover 7, away from the first motor 5. The pressing shell 8 is in the shape of a downwardly open cover, and the cross section of the inner cavity of the pressing shell 8 is rectangular.

[0080] A pressing seat 9 is movably arranged on the inner wall of the pressing shell 8. A first elastic member 10 is arranged between the top of the pressing seat 9 and the top of the inner wall of the pressing shell 8. A pressing body 11 is vertically arranged on the bottom of the pressing seat 9. A pressing member 12 is arranged on the bottom of the pressing body 11. When the saw blade 6 cuts the steel pipe located on the two support columns 2, the pressing member 12 abuts against the top of the steel pipe, and the first elastic member 10 is in a compressed state.

[0081] A first anti-disengagement part 13 is horizontally arranged on the inner wall of the bottom of the pressing shell 8. The side of the pressing body 11 movably abuts against the inner end of the first anti-disengagement part 13. The first elastic member 10 is continuously in a compressed state. A displacement slot is arranged on the top of the support column 2, and the displacement slot is located directly below the saw blade 6.

[0082] Two guide columns 14 are vertically arranged on the support base plate 1. A termination column 15 is horizontally arranged between the two guide columns 14. An L-shaped termination member 16 is arranged on the termination column 15. One side of the termination member 16 is vertically connected with the termination column 15, and the other side is horizontally arranged and abuts against the downstream end of the steel pipe to be cut.

[0083] A plurality of first dovetail grooves 17 are vertically arranged on the side of the lifting seat 3. A first dovetail body 18 is movably arranged in each first dovetail groove 17. The outer side of each first dovetail body 18 is fixedly connected with the lifting frame 4. The first driving mechanism comprises a second motor 19 arranged on the top of the lifting seat 3. A lead screw 20 is vertically arranged on the output shaft of the second motor 19 and is rotatably connected with the lifting seat 3. The lead screw 20 is threadedly connected with the first dovetail body 18.

[0084] A bottom seat 21 is provided on the outer wall of the guide column 14, and the two ends of the terminating column 15 are movably connected to the two guide columns 14 respectively. A second anti-slip portion 22 is provided on the top of the guide column 14 (before the telescopic column 26 is separated from the terminating column 15, the terminating column 15 will not interfere with the second anti-slip portion 22);

[0085] A lifting frame 23 is vertically provided on the lifting frame 4, and a lifting rod 24 is horizontally provided at the bottom of the lifting frame 23. A rectangular telescopic hole 25 is horizontally opened at the free end of the lifting rod 24, and a telescopic column 26 is horizontally provided in the telescopic hole 25. The outer wall of the telescopic column 26 is movably fitted with the inner wall of the telescopic hole 25, and a long strip unlocking hole 27 is opened at the top of the lifting rod 24. A second elastic member 28 that is continuously in a compressed state is provided between the inner end of the telescopic column 26 and the inner end of the telescopic hole 25. A third anti-slip portion 29 and an unlocking rod 30 are provided on the top of the telescopic column 26. The unlocking rod 30 is located between the third anti-slip portion 29 and the lifting frame 23. The bottom of the outer end of the telescopic column 26 is inclined or chamfered. An unlocking frame 31 is horizontally provided on the side of the pressing seat 9, and the free end of the unlocking frame 31 is provided with an inclined or arc-shaped unlocking portion 32;

[0086] The termination column 15 includes a first state, a second state, a third state, a fourth state and a fifth state;

[0087] When the terminating column 15 is in the first state, the bottom of the terminating column 15 abuts against the bottom seat, the third anti-slip portion 29 abuts against the end of the unlocking hole 27, and the horizontal portion of the terminating member 16 abuts against the end of the steel pipe to be cut;

[0088] When the terminating column 15 is in the second state, the lifting frame 4 moves downward, the saw blade 6 cuts the steel pipe, the bottom of the outer end of the telescopic column 26 acts on the top of the terminating column 15, and the telescopic column 26 moves toward the second elastic member 28 until the outer end of the telescopic column 26 contacts the side of the terminating column 15;

[0089] When the terminating column 15 is in the third state, the lifting frame 4 moves downward, the telescopic column 26 is lower than the terminating column 15, and the telescopic column 26 moves outward under the elastic force of the second elastic member 28, and the outer end of the telescopic column 26 is located below the terminating column 15;

[0090] When the terminating column 15 is in the fourth state, the lifting frame 4 moves upward, the telescopic column 26 contacts the bottom of the terminating column 15, and the terminating column 15 and the terminating member 16 are raised, so that the terminating member 16 is higher than the steel pipe, and the cut steel pipe falls from the supporting column 2;

[0091] When the terminating column 15 is in the fifth state, the lifting frame 4 moves upward, the top of the unlocking lever 30 abuts against the lower side of the unlocking portion 32, and the unlocking lever 30 moves toward the lifting frame 23 until the telescopic column 26 is released from the bottom of the terminating column 15, and the terminating column 15 falls under the action of gravity until it abuts against the bottom seat 21.

[0092] An elongated adjustment hole 33 is provided horizontally through the termination column 15, and an elongated sliding hole 34 is provided at the bottom of the termination column 15. A sliding portion 35 is horizontally provided at the top of the termination member 16, and a T-shape is formed between the sliding portion 35 and the top of the termination member 16. The top of the termination member 16 is movably fitted to the inner wall of the sliding hole 34, and the sliding portion 35 is movably fitted to the inner wall of the adjustment hole 33. An adjusting screw 36 is threadedly connected to the side of the sliding portion 35, and an adjusting nut 37 is provided at the outer end of the adjusting screw 36, and the adjusting nut 37 is in contact with the outer wall of the termination column 15.

[0093] The two support columns 2 are spaced apart, and the support base plate 1 is provided with an elongated strip hole 38, the length direction of the elongated strip hole 38 is parallel to the length direction of the support column 2, and a reciprocating portion 39 is horizontally movably arranged in the elongated strip hole 38, and the top and bottom of the reciprocating portion 39 are horizontally provided with a horizontal portion 40, and the bottom of the horizontal portion 40 located above, the top of the horizontal portion 40 located below, and both sides of the reciprocating portion 39 are rotatably provided with drag reducing beads 41 that abut against the support base plate 1, and the top of the horizontal portion 40 located above is vertically provided with a pushing seat 42, and the top of the pushing seat 42 is horizontally provided with a pushing portion 43, and the pushing seat 42 and the pushing portion 43 form a T-shape, and the pushing seat 42 is movably located between the two support columns 2, and the pushing portion 43 abuts against the upstream end of the steel pipe, and a second driving mechanism for driving the reciprocating portion 39 to perform reciprocating movement is provided on the support base plate 1.

[0094] The second driving mechanism comprises:

[0095] A drive frame 44 is horizontally arranged on the side of the compression shell 8 or the protective cover 7. A drive column 45 is vertically arranged at the free end of the drive frame 44. A plurality of drive teeth 46 are arranged on the side of the drive column 45. An opening is vertically penetrated through the support base plate 1 for the drive column 45 and the drive teeth 46 to move through.

[0096] A first support frame 47 and a second support frame 48, wherein the first support frame 47 and the second support frame 48 are both arranged at the bottom of the supporting base plate 1, and the first support frame 47 is located at the downstream end of the elongated hole 38, and the second support frame 48 is located at the upstream end of the elongated hole 38;

[0097] A first transmission rod 49 and a second transmission rod 50, wherein the first transmission rod 49 is horizontally rotatably connected to the first support frame 47, and the second transmission rod 50 is horizontally rotatably connected to the second support frame 48. A first transmission wheel 51 is provided on the first transmission rod 49, and a second transmission wheel 52 is provided on the second transmission rod 50. A transmission belt 53 is movably wound around the outer walls of the first transmission wheel 51 and the second transmission wheel 52. The horizontal portion 40 located below is detachably connected to the transmission belt 53 located above;

[0098] A one-way disc 54 is fixedly mounted on the first transmission rod 49. A one-way hole is defined in the sidewall of the one-way disc 54. The cross-section of the one-way hole is rectangular. A one-way body 55 is movably mounted in the one-way hole. The outer wall of the one-way body 55 movably fits against the inner wall of the one-way hole. A third elastic member 56 that is continuously in compression is disposed between the inner end of the one-way hole and the inner end of the one-way body 55. The outer end of the one-way body 55 is located outside the one-way hole, and one side of the outer end of the one-way body 55 is chamfered.

[0099] The one-way ring 57 has a side that is rotatably connected to the first support frame 47. The inner wall of the one-way ring 57 and the outer wall of the one-way disk 54 are spaced apart. The outer wall of the one-way ring 57 is provided with a passive tooth body 58 that meshes with the driving tooth body 46. The inner wall of the one-way ring 57 is provided with a plurality of transmission tooth bodies 59. There is a set pressure between the outer wall of the first transmission rod 49 and the first support frame 47. When the driving column 45 moves downward, the one-way disk 54 remains stationary, and the transmission tooth body 59 can drive the one-way body 55 to move toward the one-way hole. When the driving column 45 moves upward, the one-way body 55 contacts one of the transmission tooth bodies 59, and the one-way disk 54 and the one-way ring 57 remain relatively stationary.

[0100] Two connecting plates 60 are oppositely provided at the bottom of the horizontal portion 40 located at the bottom. The two connecting plates 60 are located on both sides of the transmission belt 53. A bottom plate 61 is horizontally provided between the bottoms of the two connecting plates 60. The bottom plate 61 is fitted to the lower side of the transmission belt 53 located above. Two second dovetail grooves 62 are vertically opened on the opposite sides of the two connecting plates 60. A synchronization plate 63 is horizontally provided between the two connecting plates 60. A plurality of long second dovetail bodies 64 are vertically provided on both sides of the synchronization plate 63. A second dovetail body 64 is fitted in each of the second dovetail grooves 62. A fourth elastic member that is continuously in an extended state is provided between the top of the synchronization plate 63 and the bottom of the horizontal portion 40 located below.

[0101] A swing plate 65 is vertically hingedly provided at the bottom of the horizontal portion 40 located below. A stop portion 66 is provided at the top of the synchronization plate 63. An anti-slip groove 67 is provided at the top of the synchronization plate 63. When the swing plate 65 is in a vertical position, the free end of the swing plate 65 is engaged with the anti-slip groove 67 or has a set pressure between the free end of the swing plate 65 and the inner wall of the anti-slip groove 67. The downstream side of the swing plate 65 contacts the stop portion 66, and the transmission belt 53 located between the synchronization plate 63 and the bottom plate 61 is fixedly connected to the synchronization plate 63.

[0102] An upper limit portion 68 is vertically provided at the top of the second dovetail groove 62, a separation frame 69 is horizontally provided on the first support frame 47, a separation rod 70 is horizontally provided on the upstream side of the middle portion of the separation frame 69, and the separation rod 70 and the separation frame 69 form a T-shape. An L-shaped coupling frame 71 is provided at the bottom of the support base plate 1, and the free end of the coupling frame 71 faces downstream;

[0103] A bogie 72 is provided at the bottom of the upstream side of the second support frame 48, and a first steering wheel 73 is rotatably provided on the bogie 72. A steering opening 74 is provided on the support bottom plate 1, and a second steering wheel 75 is rotatably provided in the steering opening 74.

[0104] The reset rail 76 is also provided with an inclined shape. The upstream end of the reset rail 76 is higher than the downstream end. A reset block 77 is provided on the top of the reset rail 76 in a sliding connection. A reset cable 78 is provided between the upstream side of the reset block 77 and the upstream side of the push seat 42. The middle portion of the reset cable 78 is movably wound around the first steering wheel 73 and the second steering wheel 75 in sequence.

[0105] The pushing portion 43 includes a working state, an unlocking state, a reset state and a locking state;

[0106] When the pushing portion 43 is in the working state, the pushing portion 43 contacts the upstream end of the steel pipe, and the height of the reset block 77 rises periodically, and the swing plate 65 is in a vertical position;

[0107] When the pushing portion 43 is in the unlocked state, the steel pipe is cut, the pushing portion 43 moves downstream, and the separation lever 70 abuts against the downstream side of the swing plate 65, causing the swing plate 65 to rotate to an inclined state, and the top of the second dovetail body 64 abuts against the upper limit portion 68, and the synchronous plate 63 and the transmission belt 53 are in a separated state;

[0108] When the pushing portion 43 is in the reset state, the reset block 77 moves downward and pulls the pushing portion 43 upstream through the reset cable 78;

[0109] When the pushing portion 43 is in the locked state, the free end of the coupling frame 71 contacts the upper side of the swing plate 65 and drives the swing plate 65 to swing downward to a vertical state.

[0110] The outer side of the transmission belt 53 is provided with a plurality of anti-slip teeth 79 arranged in sequence from head to tail, the bottom of the synchronization plate 63 is engaged with the anti-slip teeth 79, and a stabilizing portion 80 with a U-shaped cross section is vertically provided at the bottom of the support base plate 1, and the driving column 45 is movably fitted to the inner wall of the stabilizing portion 80.

[0111] Two material rails 81 are also obliquely provided on the top of the support base plate 1. The two material rails 81 are used to place multiple steel pipes to be processed, and the bottom of the material rails 81 is connected to the top of one of the support rails. An L-shaped anti-fall frame 82 is provided on the top of the support base plate 1. An anti-fall plate 83 is vertically provided at the free end of the anti-fall frame 82. When the lowest steel pipe on the material rail 81 rolls down to between the two support columns 2, the anti-fall plate 83 is used to limit the steel pipe.

[0112] The bottom of the material rail 81 is provided with a swing seat 84, and both sides of the swing seat 84 are vertically hinged with lifting arms 85, and a lower blocking plate 86 and an upper blocking plate 87 are provided to move through the material rail 81. The outer walls of the lower blocking plate 86 and the upper blocking plate 87 are movably fitted to the material rail 81, and the lower blocking plate 86 is located downstream of the upper blocking plate 87, and the length direction of the upper blocking plate 87 and the length direction of the upper blocking plate 87 are both aligned with the length direction of the material rail 81. Vertically, the middle part of the lifting arm 85 is hinged to the swing seat 84, and a long strip opening 88 is opened at both ends. Both sides of the upper blocking plate 87 and both sides of the lower blocking plate 86 are provided with linkage columns 89, and each linkage column 89 is movably fitted to the inner wall of one of the long strip openings 88. An integral part 90 is horizontally provided between the bottoms of the two lower blocking plates 86, and a fifth elastic part 91 that is continuously in a compressed state is provided between the top of the supporting base plate 1 and the bottom of the middle part of the integral part 90;

[0113] A one-way seat 92 is provided at the top of the middle portion of the integral member 90. A T-shaped or dovetail-shaped one-way groove 93 is provided on the side of the one-way seat 92 close to the support column 2. A one-way member 94 is movably provided in the one-way groove 93 to cooperate with the one-way groove 93. A one-way column 95 is horizontally provided on the outside of the one-way member 94. A sixth elastic member 96 that is continuously in a compressed state is provided between the top of the one-way member 94 and the top of the one-way groove 93.

[0114] An extension arm 97 is horizontally provided on the side of the horizontal portion 40 located above, and a vertical arm 98 is vertically provided at the free end of the extension arm 97. A retaining plate 99 is horizontally provided on the side of the vertical arm 98 close to the one-way seat 92, and a guide plate 100 is obliquely provided at the upstream end of the retaining plate 99. An adsorption magnet is provided on the downstream side of the pushing portion 43, and a material guide plate 101 is obliquely provided at the upstream end of the support column 2 close to the anti-drop frame 82;

[0115] When the retaining plate 99 and the guide plate 100 are both separated from the one-way column 95, the lower blocking plate 86 contacts the lower side of the lowest steel pipe on the material rail 81, the top of the upper blocking plate 87 is lower than the upper side of the material rail 81, and the linkage column 89 on the lower blocking plate 86 contacts the top of the corresponding long strip opening 88;

[0116] When the upper side of the guide plate 100 acts on the lower side of the one-way column 95, the guide plate 100 drives the one-way column 95 to move upward, and the upper blocking plate 87 and the lower blocking plate 86 remain stationary;

[0117] When the lower side of the guide plate 100 acts on the upper side of the one-way column 95, the guide plate 100 drives the one-way column 95 and the one-way seat 92 to move downward until the top of the one-way column 95 is in contact with the lower side of the retaining plate 99. At this time, the upper blocking plate 87 contacts the lower side of the second steel pipe from the bottom to the top on the material rail 81, and the top of the lower blocking plate 86 is lower than the upper side of the material rail 81.

[0118] When the pushing portion 43 moves to the upstream end, the lowest steel pipe on the material rail 81 hits the steel pipe waste on the adsorption magnet, and hits the steel pipe waste onto the material guide plate 101 .

[0119] The present invention also provides a process for cutting using an automated steel pipe cutting device as described above, comprising the following steps:

[0120] S1, place the steel pipe to be cut between two support columns 2, and move the steel pipe to the desired cutting position;

[0121] S2, the first driving mechanism lowers the height of the lifting frame 4, and the first motor 5 drives the saw blade 6 to rotate;

[0122] S3, the pressing member 12 contacts the top of the steel pipe, and the pressing member 12 and the two support columns 2 fix the position of the steel pipe;

[0123] S4, the lifting frame 4 continues to descend, and the first elastic member 10 is compressed until the saw blade 6 completes cutting the steel pipe;

[0124] S5, the lifting frame 4 is raised until the pressing member 12 is separated from the steel pipe, and the steel pipe is moved downstream by a specified length, and S1-S4 are repeated.

[0125] When cutting a steel pipe, the present invention first places the steel pipe to be cut between the two support columns 2, and moves the steel pipe to the desired cutting position; the first drive mechanism lowers the height of the lifting frame 4, and the first motor 5 drives the saw blade 6 to rotate; the pressing member 12 contacts the top of the steel pipe, and the pressing member 12 and the two support columns 2 fix the position of the steel pipe; the lifting frame 4 continues to descend, and the first elastic member 10 is compressed until the saw blade 6 completes the cutting of the steel pipe; the lifting frame 4 rises until the pressing member 12 separates from the steel pipe, and moves the steel pipe downstream to a specified length, and repeats the above steps until the steel pipe is cut. Since the power source for pressing the steel pipe when cutting the steel pipe is the same as the power source for lifting the saw blade 6, the production and use costs of the equipment are lower, and the mutual coordination between the various units is also simpler, without the need for a special program for control, the use effect is better, and the error rate is lower.

[0126] During actual production, workers will first place a large number of steel pipes on the two material rails 81 awaiting cutting, eliminating the need for workers to constantly wait by the equipment. When cutting the first steel pipe, it is preferred to place the pipe to be cut on the support column 2. At this point, the pusher seat 42 is at the upstream end of its movable range, meaning that the upstream side of the swing plate 65 is in contact with the upstream side of the swing plate 65. The swing plate 65 and the synchronizing plate 63 are not completely rigid, but rather made of a relatively flexible material, such as plastic. This allows the swing plate 65 to have a certain interference fit with the synchronizing plate 63 when in a vertical position. Furthermore, because the swing plate 65 is in a vertical position and its downstream side is in contact with the end stop 66, the fourth elastic member applies an upward tension force. This effectively secures the position of the synchronizing plate 63 as the upper side of the transmission belt 53 moves downstream, ensuring a stable relative position between the synchronizing plate 63 and the transmission belt 53. The bottom of the synchronizing plate 63 is also serrated, meshing with the anti-slip teeth 79 to stably propel the steel pipe downstream. Alternatively, in another embodiment, a deformable resistance-enhancing layer (e.g., rubber, silicone, etc.) is provided on the downstream side of the synchronizing plate 63. This resistance-enhancing layer also allows for a stable connection between the synchronizing plate 63 and the drive belt 53.

[0127] The original length of the steel pipe is set to S1, and the distance between the push part 43 and the end piece 16 is S2. Both S1 and S2 are fixed values ​​(the fixed value can be adjusted according to the actual situation, for example, some steel pipes are 1.5m, some are 2m; but S2 is always fixed), and can be input into the computer. After the steel pipes on the support column 2 are placed, the second motor 19 drives the screw 20 to rotate and raise the lifting frame 4, while also raising the driving frame 44 and the driving column 45. During the raising process of the driving column 45, the driving gear 46 drives the one-way ring 57 to rotate through the passive gear 58 (preferably, the side of the one-way ring 57 has an annular rotating ring, and the longitudinal section of each part of the rotating ring is T-shaped. At the same time, a rotating groove for the rotating ring to be movably engaged is provided on the side of the first support frame 47, so that the one-way ring 57 can rotate with the first support frame 47 while not affecting the passive gear 5 8 and the normal operation of the transmission tooth body 59), at this time the transmission tooth body 59 abuts against the flat part of the one-way body 55 (not the inclined part), so that the one-way ring 57 drives the one-way disk 54 to rotate, and at the same time the first transmission rod 49, the first transmission wheel 51, the second transmission wheel 52 and the transmission belt 53 are all active, and at this time the pushing part 43 is driven downstream to move. When the distance moved by a certain node of the steel pipe reaches S2-S1, the second motor 19 stops (automatically controlled by the controller). At this time, the end of the steel pipe abuts against the terminator 16 to prevent the steel pipe from moving downstream due to inertia.

[0128] Then, both the first motor 5 and the second motor 19 are started, and the second motor 19 lowers the lifting frame 4 via the screw 20. At this point, the one-way ring 57 rotates in the opposite direction, and the transmission gear 59 acts on the outer inclined portion of the one-way body 55 through the inclined surface, driving the one-way body 55 toward the one-way hole until the transmission gear 59 passes over the one-way body 55. There is a certain amount of friction between the first transmission rod 49 and the first support frame 47 (the amount of friction can be selected according to actual conditions). Therefore, when the drive column 45 moves downward, the one-way ring 57 rotates, but the one-way disk 54 remains stationary. Thus, the pusher 43 and the steel pipe remain stationary.

[0129] As the lifting frame 4 descends, the pressing piece 12 is first pressed against the top of the steel pipe; then the lifting frame 4 continues to descend, and after the pressing piece 12 presses the steel pipe tightly enough, the saw blade 6 acts on the top of the steel pipe; as the height of the saw blade 6 further decreases, the pressing piece 12 also presses the steel pipe more stably; at the same time, since a give way groove is opened on the top of the support column 2, both sides of the place where the steel pipe is cut are supported by the support column 2, so that the position of the steel pipe can be better maintained stable, which has the effect of improving the quality of the end of the cut steel pipe.

[0130] Moreover, when the lifting frame 4 is descending, the outer end of the telescopic column 26 will come into contact with the top of the terminating column 15. Since the bottom of the outer end of the telescopic column 26 is inclined, the telescopic column 26 will be retracted toward the telescopic hole 25 until the cutting is completed and the telescopic column 26 moves to the bottom of the terminating column 15. At this time, under the elastic force of the second elastic member 28, the free end of the telescopic column 26 is located below the terminating column 15.

[0131] After a section of the steel pipe is cut (in this embodiment, the steel pipes are preferably cut to a shorter length, such as 20 cm, 35 cm, or other lengths), the lifting frame 4 is raised. During this raising process, the driving column 45, the one-way ring 57, the one-way disc 54, and other structures drive the steel pipe downstream again. The height of the lifting frame 4 at this time may be different from the first raising height, but the height of subsequent raisings for cutting the same steel pipe will be the same. As the lifting frame 4 rises, the telescopic column 26 raises the height of the end piece 16. In this way, the downstream end of the cut steel pipe is not limited by the end piece 16, while the upstream end is pushed by the next steel pipe to be cut. In this way, the steel pipe can be pushed off the support column 2 and dropped down the slide for collection.

[0132] When the lifting frame 4 is raised to a certain height (lower than its maximum height at that time), the unlocking lever 30 contacts the lower side of the unlocking portion 32. Since the unlocking portion 32 is inclined, the unlocking lever 30 moves toward the lifting frame 23, which in turn drives the telescopic column 26 toward the lifting frame 23 until the telescopic column 26 separates from the end column 15. At this time, the end column 15 moves downward under the action of gravity onto the bottom seat 21, and the end column 15 and the end member 16 are restored. The lifting frame 4 then reaches its maximum height, and the end member 16 can now limit the end of the steel pipe, waiting for the next cutting.

[0133] When the lifting frame 4 is just raised, the pushing part 43 pushes the steel pipe downstream. At this time, it is preferred that the bottom or periphery of the clamping piece 12 are provided with balls for reducing resistance; or in another embodiment, the clamping piece 12 is in the shape of an arc with an opening downward, and its inner wall has multiple balls for reducing resistance between it and the steel pipe; or in another embodiment, the clamping piece 12 is in the shape of a roller, but its rotation direction is toward the movement direction of the steel pipe (the accompanying drawings are only for reference and do not represent the actual structure). In this way, the clamping piece 12 can also rotate when the steel pipe moves, thereby reducing the resistance.

[0134] During the cutting process of the steel pipe on the support column 2, the upper side of the guide plate 100 at a certain node will contact the lower side of the one-way column 95 and raise the one-way column 95 and the one-way member 94. At this time, the lower blocking plate 86 and the upper blocking plate 87 both maintain their positions, so the steel pipe on the material rail 81 also maintains a stable position.

[0135] After the last cut of the steel pipe is completed, if the remaining length of the steel pipe is exactly the same as the required length (for example, a 2-meter-long steel pipe is cut into 10 20-cm steel pipe sections, so there is no waste), then during the subsequent raising of the lifting frame 4, the pushing portion 43 can directly push the steel pipe off the support column 2 (due to the large length of the steel pipe, the attraction magnet cannot pull the last section of the steel pipe upstream). However, if there is a piece of waste at the end of the steel pipe after the last cut is completed, the waste can be magnetically attracted by the attraction magnet and subsequently move upstream.

[0136] After the final cut, the synchronous plate 63 continues to move downstream, and at a certain node, the separation rod 70 contacts the lower side of the swing plate 65, causing the swing plate 65 to rotate to an inclined state. At this time, under the tension of the fourth elastic member, the synchronous plate 63 is separated from the transmission belt 53. The presence of the upper limit portion 68 allows the swing plate 65 to remain in an inclined state, facilitating subsequent interaction with the coupling frame 71. After the synchronous plate 63 is separated from the transmission belt 53, the reset block 77 can pull the push seat 42 upstream via the reset cable 78 to move (in this process, the lifting frame 4 does not need to be raised to a large height); preferably, the reset block 77 has a dovetail bar at the bottom and a matching dovetail groove at the top of the reset rail 76. As the reset block 77 moves downward, the bottom of the coupling frame 71 contacts the upstream side of the swing plate 65, driving the swing plate 65 to rotate to a vertical position. This in turn drives the synchronizing plate 63 downward until the swing plate 65 rotates to a vertical position, at which point the synchronizing plate 63 and the bottom plate 61 again clamp the transmission belt 53. Simultaneously, the dovetail strip at the bottom of the reset block 77 also contacts the bottom of the dovetail groove, preventing excessive impact force from being generated between the coupling frame 71 and the swing plate 65.

[0137] During the upstream movement of the push seat 42, the lower side of the guide plate 100 contacts the upper side of the one-way column 95 (preferably rotatably connected to the one-way member 94), driving the one-way column 95, the one-way seat 92, the integral member 90, and the lower blocking plate 86 to move downward, further compressing the fifth elastic member 91. During the downward movement of the lower blocking plate 86, the upper blocking plate 87 is raised by the lifting arm 85. At this time, the upper blocking plate 87 is directly between the first and second steel pipes at the bottom of the material rail 81, and the top of the upper blocking plate 87 is preferably pointed or flat to facilitate insertion between the steel pipes. Before the lower block plate 86 completely disengages from the bottommost steel pipe, the upper block plate 87 rises to a position where it can contact the second steel pipe; then, the one-way column 95 contacts the bottom of the retaining plate 99. At this point, the lower block plate 86 is lower than the top of the material track 81, allowing the bottommost steel pipe to roll down spontaneously, while the second steel pipe is fully blocked by the upper block plate 87 and cannot fall (the upper block plate 87 only needs to play a temporary blocking role). After the retaining plate 99 passes over the one-way column 95, the elastic force of the fifth elastic member 91 causes the lower block plate 86 to rise and the upper block plate 87 to fall. At this time, the lower block plate 86 once again fully limits the position of the steel pipe. Depending on the actual situation, a cylindrical structure can be installed at the bottom of the material track 81 to improve the positional stability and structural strength of the lower and upper block plates 86 and 87.

[0138] The lowermost steel pipe on the material rail 81 pushes the pusher 42 to continue moving downstream, and the inclination of the material rail 81 is small, so the rolling speed of the steel pipe on it is slow, and the pusher 42 moves to the upstream end, and the steel pipe on the material rail 81 rolls onto the support column 2. The steel pipe hits the waste steel pipe on the adsorbing magnet, and the waste steel pipe is separated from the pusher 43, so that the pusher 43 can work normally.

[0139] The feeding of the steel pipe (excluding the placement of the steel pipe on the material rail 81) can be automatically performed, and the forward pushing, discharging, and discharging of the waste and separation of the finished product are all performed automatically, so that the investment and use cost of the equipment is low. At the same time, the anti-falling plate 83 can also limit the position of the steel pipe to prevent the steel pipe from falling off the support column 2.

[0140] The stabilizing part 80 is supported on the upstream side of the driving column 45, which improves the position stability and shape stability of the driving column 45. The reciprocating part 39 and the horizontal part 40 both have the drag-reducing beads 41, so that the activity resistance of the pusher 42 is smaller. At the same time, the position of the termination piece 16 can be adjusted, so that steel pipes with different length requirements can be processed. After adjusting the position of the termination piece 16, the input data also needs to be changed accordingly.

[0141] In another embodiment, the cut steel pipe is directly guided out from the guide plate below the first motor 5, and there is a small horn-shaped distribution hopper on the upstream side of the guide plate, and no adsorbing magnet is needed on the pusher 43; after the last cut is completed, the pusher 43 will continue to move downstream for a certain distance (before the swing plate 65 is unlocked), and during this movement, the waste steel pipe is pushed into the distribution hopper and guided out. The length of the cut steel pipe is too long to fall into the distribution hopper, so the distribution hopper can also realize the classification of finished products and waste.

Claims

1. An automated steel pipe cutting device, characterized in that: include: A supporting base plate (1), wherein two supporting columns (2) of equal height are arranged in parallel on the top of the supporting base plate (1); A lifting seat (3), a lifting frame (4) is vertically movably provided on the lifting seat (3), a first motor (5) is horizontally provided on the lifting frame (4), and a saw blade (6) is provided on the output shaft of the first motor (5); a first driving mechanism, the first driving mechanism being used to drive the lifting frame (4) to move up and down; A protective cover (7), the protective cover (7) is fixedly arranged on the side of the lifting seat (3), the protective cover (7) is semicircular, and a protective groove is opened at the bottom of the protective cover (7), and the top of the saw blade (6) is located in the protective groove; A compression shell (8), wherein a side portion of the compression shell (8) is connected to a side of the protective cover (7) facing away from the first motor (5), the compression shell (8) is in the shape of a cover with an opening facing downward, and the cross section of the inner cavity of the compression shell (8) is rectangular; A compression seat (9), the side wall of the compression seat (9) is movably fitted to the inner wall of the compression shell (8), a first elastic member (10) is provided between the top of the compression seat (9) and the top of the inner wall of the compression shell (8), a compression body (11) is vertically provided at the bottom of the compression seat (9), and a compression member (12) is provided at the bottom of the compression body (11), when the saw blade (6) cuts the steel pipe located on the two support columns (2), the compression member (12) contacts the top of the steel pipe, and the first elastic member (10) is in a compressed state.

2. The automated steel pipe cutting device according to claim 1, characterized in that: The inner wall at the bottom of the compression shell (8) is horizontally provided with a first anti-slip portion (13), the side of the compression body (11) is movably in contact with the inner end of the first anti-slip portion (13), the first elastic member (10) is continuously in a compressed state, and a clearance groove is provided at the top of the support column (2), and the clearance groove is located directly below the saw blade (6).

3. The automated steel pipe cutting device according to claim 1, characterized in that: Two guide columns (14) are vertically arranged on the support base plate (1), a termination column (15) is horizontally arranged between the two guide columns (14), and an L-shaped termination piece (16) is arranged on the termination column (15), one side of the termination piece (16) is vertically connected to the termination column (15), and the other side is horizontal and contacts the downstream end of the steel pipe to be cut; The side of the lifting seat (3) is vertically provided with a plurality of first dovetail grooves (17), and a first dovetail body (18) that matches the first dovetail groove (17) is vertically and movably provided in each of the first dovetail grooves (17). The outer sides of all the first dovetail bodies (18) are fixedly connected to the lifting frame (4). The first driving mechanism includes a second motor (19) arranged on the top of the lifting seat (3), and a screw rod (20) that is rotatably connected to the lifting seat (3) is vertically provided on the output shaft of the second motor (19), and the screw rod (20) is threadedly matched with one of the first dovetail bodies (18).

4. The automated steel pipe cutting device according to claim 3, characterized in that: A bottom seat (21) is provided on the outer wall of the guide column (14), and both ends of the terminating column (15) are movably sleeved on the two guide columns (14), and a second anti-slip portion (22) is provided on the top of the guide column (14); A lifting frame (23) is vertically arranged on the lifting frame (4), a lifting rod (24) is horizontally arranged at the bottom of the lifting frame (23), a rectangular parallelepiped telescopic hole (25) is horizontally opened at the free end of the lifting rod (24), a telescopic column (26) is horizontally arranged in the telescopic hole (25), the outer wall of the telescopic column (26) is movably fitted to the inner wall of the telescopic hole (25), a long strip unlocking hole (27) is opened on the top of the lifting rod (24), the inner end of the telescopic column (26) is in contact with the telescopic hole ( 25), a second elastic member (28) which is continuously in a compressed state is provided between the inner ends of the telescopic column (26), a third anti-slip portion (29) and an unlocking rod (30) are provided on the top of the telescopic column (26), the unlocking rod (30) is located between the third anti-slip portion (29) and the lifting frame (23), the bottom of the outer end of the telescopic column (26) is inclined or chamfered, an unlocking frame (31) is horizontally provided on the side of the pressing seat (9), and the free end of the unlocking frame (31) is provided with an inclined or arc-shaped unlocking portion (32); The termination column (15) includes a first state, a second state, a third state, a fourth state and a fifth state; When the terminating column (15) is in the first state, the bottom of the terminating column (15) abuts against the bottom seat (21), the third anti-slip portion (29) abuts against the end of the unlocking hole (27), and the horizontal portion of the terminating member (16) abuts against the end of the steel pipe to be cut; When the terminating column (15) is in the second state, the lifting frame (4) moves downward, the saw blade (6) cuts the steel pipe, the bottom of the outer end of the telescopic column (26) acts on the top of the terminating column (15), and the telescopic column (26) moves toward the second elastic member (28) until the outer end of the telescopic column (26) contacts the side of the terminating column (15); When the terminating column (15) is in the third state, the lifting frame (4) moves downward, the telescopic column (26) is lower than the terminating column (15), and the telescopic column (26) moves outward under the elastic force of the second elastic member (28), and the outer end of the telescopic column (26) is located below the terminating column (15); When the terminating column (15) is in the fourth state, the lifting frame (4) moves upward, the telescopic column (26) contacts the bottom of the terminating column (15), and the terminating column (15) and the terminating member (16) are raised, so that the terminating member (16) is higher than the steel pipe, and the cut steel pipe falls from the supporting column (2); When the end column (15) is in the fifth state, the lifting frame (4) moves upward, the top of the unlocking rod (30) contacts the lower side of the unlocking portion (32), and the unlocking rod (30) moves toward the lifting frame (23) until the telescopic column (26) is disengaged from the bottom of the end column (15), and the end column (15) falls under the action of gravity until it contacts the bottom seat (21).

5. The automated steel pipe cutting device according to claim 4, characterized in that: A long strip-shaped adjustment hole (33) is provided horizontally through the termination column (15), a long strip-shaped sliding hole (34) is provided at the bottom of the termination column (15), a sliding portion (35) is horizontally provided at the top of the termination member (16), a T-shape is formed between the sliding portion (35) and the top of the termination member (16), the top of the termination member (16) is movably fitted to the inner wall of the sliding hole (34), the sliding portion (35) is movably fitted to the inner wall of the adjustment hole (33), the side of the sliding portion (35) is threadedly connected to be provided with an adjustment screw (36), the outer end of the adjustment screw (36) is provided with an adjustment nut (37), and the adjustment nut (37) is in contact with the outer wall of the termination column (15).

6. The automated steel pipe cutting device according to claim 1, characterized in that: The two support columns (2) are spaced apart, and a long strip hole (38) is provided on the support base plate (1). The length direction of the long strip hole (38) is parallel to the length direction of the support column (2). A reciprocating portion (39) is provided in the long strip hole (38) for horizontal movement. The top and bottom of the reciprocating portion (39) are both horizontally provided with a horizontal portion (40). The bottom of the horizontal portion (40) located above, the top of the horizontal portion (40) located below, and both sides of the reciprocating portion (39) are rotatably provided with a friction member. The drag-reducing bead (41) of the support base plate (1) is provided with a push seat (42) vertically on the top of the horizontal portion (40) above, and a push portion (43) is provided horizontally on the top of the push seat (42). The push seat (42) and the push portion (43) form a T-shape. The push seat (42) is movably located between the two support columns (2), and the push portion (43) contacts the upstream end of the steel pipe. A second driving mechanism for driving the reciprocating portion (39) to perform reciprocating movement is provided on the support base plate (1).

7. The automated steel pipe cutting device according to claim 6, characterized in that: The second driving mechanism comprises: A drive frame (44), the drive frame (44) is horizontally arranged on the side of the compression shell (8) or the protective cover (7), a drive column (45) is vertically arranged at the free end of the drive frame (44), a plurality of drive teeth (46) are arranged on the side of the drive column (45), and an opening for the drive column (45) and the drive teeth (46) to move through is vertically penetrated through the support base plate (1); A first support frame (47) and a second support frame (48), wherein the first support frame (47) and the second support frame (48) are both arranged at the bottom of the supporting base plate (1), and the first support frame (47) is located at the downstream end of the elongated hole (38), and the second support frame (48) is located at the upstream end of the elongated hole (38); A first transmission rod (49) and a second transmission rod (50), wherein the first transmission rod (49) is horizontally rotatably connected to the first support frame (47), and the second transmission rod (50) is horizontally rotatably connected to the second support frame (48), a first transmission wheel (51) is provided on the first transmission rod (49), and a second transmission wheel (52) is provided on the second transmission rod (50), and a transmission belt (53) is movably wound around the outer walls of the first transmission wheel (51) and the second transmission wheel (52), and a horizontal portion (40) located below is detachably connected to the transmission belt (53) located above; A one-way disc (54), the one-way disc (54) is fixedly arranged on the first transmission rod (49), a one-way hole is opened on the side wall of the one-way disc (54), the cross section of the one-way hole is rectangular, a one-way body (55) is movably arranged in the one-way hole, the outer wall of the one-way body (55) is movably fitted to the inner wall of the one-way hole, a third elastic member (56) that is continuously in a compressed state is arranged between the inner end of the one-way hole and the inner end of the one-way body (55), the outer end of the one-way body (55) is located outside the one-way hole, and one side of the outer end of the one-way body (55) is chamfered; A one-way ring (57), the side of which is rotatably connected to the first support frame (47), an inner wall of the one-way ring (57) and an outer wall of the one-way disc (54) are spaced apart, the outer wall of the one-way ring (57) is provided with a passive tooth body (58) meshing with the driving tooth body (46), the inner wall of the one-way ring (57) is provided with a plurality of transmission tooth bodies (59), a set pressure is provided between the outer wall of the first transmission rod (49) and the first support frame (47), when the driving column (45) moves downward, the one-way disc (54) remains stationary, the transmission tooth body (59) can drive the one-way body (55) to move toward the one-way hole, when the driving column (45) moves upward, the one-way body (55) contacts one of the transmission tooth bodies (59), and the one-way disc (54) and the one-way ring (57) remain relatively stationary.

8. The automated steel pipe cutting device according to claim 7, characterized in that: Two connecting plates (60) are relatively arranged at the bottom of the horizontal part (40) located at the bottom, and the two connecting plates (60) are located on both sides of the transmission belt (53). A bottom plate (61) is horizontally arranged between the bottoms of the two connecting plates (60), and the bottom plate (61) is attached to the lower side of the transmission belt (53) located at the top. Two second dovetail grooves (62) are vertically opened on the opposite sides of the two connecting plates (60). A synchronization plate (63) is horizontally arranged between the two connecting plates (60). A plurality of long second dovetail bodies (64) are vertically arranged on both sides of the synchronization plate (63), and each second dovetail groove (62) is matched with a second dovetail body (64). A fourth elastic member that is continuously in an extended state is arranged between the top of the synchronization plate (63) and the bottom of the horizontal part (40) located at the bottom; The bottom of the horizontal portion (40) located below is vertically hinged with a swing plate (65), the top of the synchronous plate (63) is provided with a termination portion (66), and the top of the synchronous plate (63) is provided with an anti-slip groove (67). When the swing plate (65) is in a vertical shape, the free end of the swing plate (65) is engaged with the anti-slip groove (67) or has a set pressure between the free end of the swing plate (65) and the inner wall of the anti-slip groove (67). The downstream side of the swing plate (65) contacts the termination portion (66), and the transmission belt (53) located between the synchronous plate (63) and the bottom plate (61) is fixedly connected to the synchronous plate (63); An upper limit portion (68) is vertically provided at the top of the second dovetail groove (62), a separation frame (69) is horizontally provided on the first support frame (47), a separation rod (70) is horizontally provided on the upstream side of the middle portion of the separation frame (69), the separation rod (70) and the separation frame (69) form a T-shape, and an L-shaped coupling frame (71) is provided at the bottom of the support base plate (1), and the free end of the coupling frame (71) faces downstream; A bogie (72) is provided at the bottom of the upstream side of the second support frame (48), a first steering wheel (73) is rotatably provided on the bogie (72), a steering opening (74) is provided on the support bottom plate (1), and a second steering wheel (75) is rotatably provided in the steering opening (74); The utility model also includes an inclined reset rail (76), wherein the upstream end of the reset rail (76) is higher than the downstream end, and a reset block (77) is provided on the top of the reset rail (76) in a sliding connection, and a reset cable (78) is provided between the upstream side of the reset block (77) and the upstream side of the pushing seat (42), and the middle part of the reset cable (78) is movably arranged around the first steering wheel (73) and the second steering wheel (75) in sequence; The pushing portion (43) includes a working state, an unlocking state, a resetting state and a locking state; When the pushing portion (43) is in the working state, the pushing portion (43) contacts the upstream end of the steel pipe, and the height of the reset block (77) rises periodically, and the swing plate (65) is in a vertical position; When the pushing portion (43) is in the unlocked state, the steel pipe being cut is cut, the pushing portion (43) moves downstream, and the separation rod (70) abuts against the downstream side of the swing plate (65), so that the swing plate (65) rotates to an inclined state, the top of the second dovetail body (64) abuts against the upper limit portion (68), and the synchronous plate (63) and the transmission belt (53) are in a separated state; When the pushing portion (43) is in the reset state, the reset block (77) moves downward and pulls the pushing portion (43) to move upstream through the reset cable (78); When the pushing portion (43) is in the locked state, the free end of the coupling frame (71) contacts the upper side of the swing plate (65) and drives the swing plate (65) to swing downward to a vertical state.

9. The automated steel pipe cutting device according to claim 8, characterized in that: The outer side of the transmission belt (53) is provided with a plurality of anti-slip teeth (79) arranged in sequence from head to tail, the bottom of the synchronization plate (63) is engaged with the anti-slip teeth (79), the bottom of the support base plate (1) is vertically provided with a stabilizing portion (80) with a U-shaped cross section, and the driving column (45) is movably fitted to the inner wall of the stabilizing portion (80).

10. The automated steel pipe cutting device according to claim 8, characterized in that: Two material rails (81) are also tiltedly provided on the top of the support base plate (1), and a plurality of steel pipes to be processed are placed on the two material rails (81), and the bottom of the material rails (81) is connected to the top of one of the support rails. An L-shaped anti-falling frame (82) is provided on the top of the support base plate (1), and an anti-falling plate (83) is vertically provided at the free end of the anti-falling frame (82). When the lowest steel pipe on the material rail (81) rolls down to between the two support columns (2), the anti-falling plate (83) is used to limit the steel pipe; The bottom of the material rail (81) is provided with a swing seat (84), and both sides of the swing seat (84) are vertically hinged with lifting arms (85), and a lower blocking plate (86) and an upper blocking plate (87) are provided to movably pass through the material rail (81). The outer walls of the lower blocking plate (86) and the upper blocking plate (87) are movably fitted to the material rail (81), and the lower blocking plate (86) is located downstream of the upper blocking plate (87), and the length direction of the upper blocking plate (87) and the length direction of the upper blocking plate (87) are both aligned with the length direction of the material rail (81). The middle part of the lifting arm (85) is hinged to the swing seat (84) and is provided with a long strip opening (88) at both ends. Both sides of the upper blocking plate (87) and both sides of the lower blocking plate (86) are provided with linkage columns (89). Each linkage column (89) is movably attached to the inner wall of one of the long strip openings (88). An integral part (90) is horizontally provided between the bottoms of the two lower blocking plates (86). A fifth elastic part (91) that is continuously in a compressed state is provided between the top of the supporting bottom plate (1) and the bottom of the middle part of the integral part (90); A one-way seat (92) is provided at the top of the middle part of the one-piece (90), a T-shaped or dovetail-shaped one-way groove (93) is provided on the side of the one-way seat (92) close to the support column (2), a one-way member (94) is movably provided in the one-way groove (93) and is matched with the one-way groove (93), a one-way column (95) is horizontally provided on the outside of the one-way member (94), and a sixth elastic member (96) that is continuously in a compressed state is provided between the top of the one-way member (94) and the top of the one-way groove (93); An extension arm (97) is horizontally provided on the side of the horizontal portion (40) located above, a vertical arm (98) is vertically provided on the free end of the extension arm (97), a retaining plate (99) is horizontally provided on the side of the vertical arm (98) close to the one-way seat (92), a guide plate (100) is obliquely provided on the upstream end of the retaining plate (99), an adsorption magnet is provided on the downstream side of the pushing portion (43), and a material guide plate (101) is obliquely provided on the upstream end of the support column (2) close to the anti-drop frame (82); When the retaining plate (99) and the guide plate (100) are both in a separated state from the one-way column (95), the lower blocking plate (86) contacts the lower side of the lowest steel pipe on the material rail (81), the top of the upper blocking plate (87) is lower than the upper side of the material rail (81), and the linkage column (89) on the lower blocking plate (86) contacts the top of the corresponding long strip opening (88); When the upper side of the guide plate (100) acts on the lower side of the one-way column (95), the guide plate (100) drives the one-way column (95) to move upward, and the upper blocking plate (87) and the lower blocking plate (86) both remain stationary; When the lower side of the guide plate (100) acts on the upper side of the one-way column (95), the guide plate (100) drives the one-way column (95) and the one-way seat (92) to move downward until the top of the one-way column (95) is in contact with the lower side of the retaining plate (99). At this time, the upper blocking plate (87) contacts the lower side of the second steel pipe from the bottom to the top on the material rail (81), and the top of the lower blocking plate (86) is lower than the upper side of the material rail (81); When the pushing portion (43) moves to the upstream end, the lowest steel pipe on the material rail (81) hits the steel pipe waste on the adsorption magnet, and hits the steel pipe waste onto the material guide plate (101).

11. A process for cutting using an automated steel pipe cutting device according to any one of claims 1 to 10, characterized in that: The following steps are involved: S1, placing the steel pipe to be cut between two support columns (2), and moving the steel pipe to the desired cutting position; S2, the first driving mechanism lowers the height of the lifting frame (4), and the first motor (5) drives the saw blade (6) to rotate; S3, the pressing member (12) contacts the top of the steel pipe, and the pressing member (12) and the two support columns (2) fix the position of the steel pipe; S4, the lifting frame (4) continues to descend, and the first elastic member (10) is compressed until the saw blade (6) completes cutting the steel pipe; S5, the lifting frame (4) is raised until the pressing member (12) is separated from the steel pipe, and the steel pipe is moved downstream by a specified length, and S1-S4 are repeated.