Heat absorber installation method using heat absorber sliding device and heat absorber sliding device

Through the installation method of the heat absorber sliding device, the sliding track and computer control system are used to achieve safe and efficient transportation and installation of the heat absorber, which solves the problems of slow construction progress, high cost and high safety risks in the existing technology and achieves a significant reduction in construction progress and cost.

CN120756823AActive Publication Date: 2025-10-10THE SECOND CONSTRUCTION CO LTD OF CHINA CONSTRUCTION THIRD ENGINEERING BUREAU
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Patent Information

Application Number
CN202510967022.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2020-11-05
Publication Date
2025-10-10
Estimated Expiration
2040-11-05

AI Technical Summary

Technical Problem

In the existing technology, there are problems such as high safety risks, high construction costs, and slow construction progress during the transportation and installation of heat absorbers. In particular, it is difficult to achieve precise position transfer during high-altitude operations.

Method used

The heat absorber sliding device is adopted. By installing sliding rails, sliding shoes and propulsion systems, the computer control system is used to achieve horizontal lifting and sliding of the heat absorber, ensuring synchronous movement and accurate positioning of the equipment.

Benefits of technology

The safe and efficient transportation and installation of the heat absorber are achieved, which reduces construction costs, shortens construction period, reduces the risk of high-altitude operations and equipment usage time, and reduces labor and expense costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides a heat absorber installation method using a heat absorber sliding device and the heat absorber sliding device. The heat absorber installation method comprises the steps of installing a heat absorber sliding rail, installing a sliding shoe and sliding a heat absorber. The step of installing a heat absorber sliding rail ensures that the heat absorber sliding rail is composed of two parallel sliding rails; the step of installing the sliding shoe comprises the steps that a bottom floating plate of a sliding device is installed in a sliding rail, the bottom floating plate lifts a main oil top till a square flange on the oil top is tightly attached to a flange on the lower surface of an annular beam of a heat absorber, the sliding device is adjusted, the oil top flange is right opposite to a supporting annular beam bottom plate flange, and bolt connection is used for final tightening. And S30, the step of sliding the heat absorber comprises the substeps that after it is checked and confirmed that the installation positions of the sliding devices are correct, the center main jack is jacked till the center main jack makes contact with a flange of the supporting ring beam, the four sliding lifting devices are operated by one control system, it is ensured that the hydraulic lifting devices act at the same time, and the heat absorber is horizontally lifted.
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Description

[0001] This application is a divisional application of Chinese Patent Application No. 202011222427.8, entitled "Heat Absorber Sliding Device", filed on November 5, 2020, the contents of which are incorporated herein by reference. TECHNICAL FIELD

[0002] The present application relates to the technical field of heat absorber installation, in particular to a heat absorber installation method using a heat absorber sliding device and the heat absorber sliding device. BACKGROUND

[0003] Tower molten salt photo-thermal power generation technology has been commercialized in large quantities due to its advantages of high concentration ratio, high photo-thermal conversion efficiency, continuous power generation at night, and independent peak regulation.

[0004] The main construction area of a photo-thermal power station is divided into a mirror field area and a power island area, wherein the power island area is the core of the entire power station, and all solar energy will be collected into the heat absorber of the light tower in the power island core building, so as to convert solar energy into heat energy of molten salt, generate steam when the molten salt exchanges heat with water, and generate electricity. The light tower is a high-rise building, generally with a height of more than 190 m. The difference between the light tower and the ordinary chimney of a thermal power plant is that the light tower is a comprehensive structure integrating structure, equipment, pipeline, heat absorption, elevator, etc. The construction difficulty is great.

[0005] After the ground combination acceptance of the heat absorber steel structure, equipment, and pipeline is completed, the heat absorber needs to be moved to the position directly below the heat absorber tower. Most of the existing technology construction of mechanisms and equipment is assisted by external tower cranes for hoisting. The special power transfer equipment needs to be purchased to transfer the heat absorber to the position below the heat absorber steel frame. Generally, the heat absorber is high in height and large in total weight, and is usually combined directly on the support ring beam supplied by the heat absorber manufacturer. Therefore, the total weight of the movement is very large, and it is difficult to ensure safety and reliability during transportation. The selection and installation of various details of the transfer equipment need to be fully demonstrated and planned, and it is difficult to obtain a scientific, reasonable, and economic mechanical equipment and installation scheme, thereby slowing down the construction progress of the light tower and increasing the construction cost.

[0006] Therefore, it is necessary to study a new heat absorber sliding device to efficiently and reliably complete the transportation of the heat absorber from the assembly plant to the light tower, and finally accurately transfer the position with low construction cost, so as to solve one or more technical problems. SUMMARY

[0007] In order to solve one or more technical problems in the prior art, in a first aspect, the present application provides a heat absorber installation method using a heat absorber sliding device, comprising: S10, install the heat absorber sliding track step: check the track installation to confirm that the sliding track foundation has been constructed and accepted, the track material and accessory equipment quantity is checked and accepted, the track foundation and track are designed according to the heat absorber sliding requirements, and the foundation is accepted by the general contractor and other units; Ensure that: the heat absorber sliding track is composed of two parallel sliding rails; S20, install the sliding shoe step: the bottom floating plate of the sliding device is installed in the sliding track, the bottom floating plate is hoisted to the main oil top, until the oil top flange is tightly attached to the lower surface flange of the heat absorber ring beam, adjust the sliding device, so that the oil top flange is opposite to the support ring beam bottom plate flange, and finally tighten it by using bolts; S30, sliding heat absorber step: after checking that the sliding device is installed in the correct position, the center main jack is jacked up until it contacts the flange of the support ring beam, the four sliding lifting devices are operated by one control system, and the hydraulic lifting device is ensured to act simultaneously to horizontally lift the heat absorber.

[0008] In one or some embodiments, the step of installing the heat absorber sliding track comprises: S101, check the track composition: the heat absorber sliding track is composed of two parallel sliding rails, the number of sliding rails of each line is 19, and the length of each rail is 5.4m, and the total length of a single track is 102.9m; S102, check the track installation method: the track is directly laid on the concrete foundation surface by using the tower crane, and after alignment and acceptance, each track is fixed on the foundation by using four clamping blocks and bolts; S103, check the sliding track installation parameter standard, The number of sliding rails of each line is 19, and the length of each rail is 5.4m; the spacing of 19 sliding rails is 16098±1.5mm; The maximum transverse slope is ±0.1%, and the maximum longitudinal slope is ±0.5%; The maximum longitudinal gap between the two sliding rails is 10mm; The maximum plane deviation of the two sliding rails is 1mm; The maximum gap between the two sliding rails is 1mm.

[0009] In one or some embodiments, the step of sliding the heat absorber comprises: S301, start the lifting device to lift the support ring beam and the heat absorber together, the load of the hydraulic lifting device is increased by 20% until it reaches 100% load; carefully check the deformation of the track concrete foundation, track, support ring beam, and the bolt connection state of the ring beam and the lifting device, and make relevant records; S302, starting four hydraulic lifting devices, lifting the support ring beam and the heat absorber by 200mm at the same time, then starting the sliding device, the sliding distance is 600mm each time, the computer control system is used to monitor the stroke and load of each sliding device during the sliding process, the load of the sliding device is basically consistent within one stroke, and the deviation is not greater than 5%; after completing the sliding of one stroke, the load and stroke of the pushing device are adjusted through the computer control system to ensure that the four sliding devices act synchronously, and the above operation is repeated until the heat absorber slides to the position directly below the tower.

[0010] In one or some embodiments, the heat absorber installation method using the heat absorber sliding device further comprises: S40, a sliding process monitoring step.

[0011] In one or some embodiments, the sliding process monitoring step comprises: S401, monitoring the stroke and load of the sliding shoe according to the computer control system to ensure that the four sliding shoes act synchronously; S402, monitoring the perpendicularity of the heat absorber body in real time during the sliding process by using the theodolite; S403, measuring the real-time subsidence of the sliding foundation during the sliding process by using the high-precision level gauge to ensure the sliding safety, if the subsidence exceeds the overturning safety standard, the relevant design party should be reported, and the actual situation on site is evaluated; S404, monitoring the wind speed in real time during the sliding process, and stopping the sliding when the wind speed exceeds the standard requirement.

[0012] In the second aspect, the application provides a heat absorber sliding device, which is used for the whole sliding and hoisting of the heat absorber by using the heat absorber installation method using the heat absorber sliding device as described in the first aspect, and comprises: The sliding track is composed of two parallel sliding rails, is fixed on the ground through a limiting clamp, is fixed in the concrete foundation through a bolt, and is designed according to the sliding requirement of the heat absorber; The support ring beam is arranged on the bottom of the heat absorber and the sliding track, and supports the heat absorber; The plurality of sliding shoes are symmetrically distributed on the support ring beam and run on the sliding track, each sliding shoe comprises a floating device, one central main jack and two auxiliary jacks as connecting accessories, the floating device is installed at the bottom of the sliding track, and the central main jack is installed on the main body of the floating device; The pushing system is installed on each sliding shoe and drives / brakes the sliding shoe.

[0013] In one or some embodiments, the heat absorber sliding device further comprises: The theodolite is connected with the bottom of the heat absorber and is used for monitoring the perpendicularity of the heat absorber during the sliding process.

[0014] In one or some embodiments, the heat sink sliding device further comprises: A computer control system collects data collected during the operation of the heat sink sliding device to control the operation of the propulsion system, monitor and adjust the stroke and load of the sliding shoe, and ensure the synchronous operation of the four sliding shoes.

[0015] In one or some embodiments, the computer control system controls the load fluctuation deviation of the sliding device within one stroke to be no more than 5%.

[0016] In one or some embodiments, the sliding shoe is provided with four.

[0017] In one or some embodiments, the sliding rail is provided with a pad.

[0018] In one or some embodiments, the pad is made of polytetrafluoroethylene or high-density polyethylene.

[0019] In one or some embodiments, the bottom of the floating device is made of stainless steel.

[0020] In one or some embodiments, the floating device is a floating plate installed in the sliding rail, and the bottom floating plate is hoisted to the main oil top until the oil top method flange is tightly attached to the lower surface flange of the support ring beam, the sliding device is adjusted, and the oil top method flange is directly opposite the support ring beam bottom plate flange, and bolt connection is adopted.

[0021] In one or some embodiments, each propulsion system is provided with a power device, a brake, and a control box, the power device provides sufficient pressure and flow to achieve the designed sliding speed, the brake is used for braking of the propulsion system, and the control box includes a control box body, a sensor, a hydraulic valve, and a connecting piece; The hydraulic valve is connected with the box body through the connecting piece; The sensor is arranged in the control box body and is used for collecting the following data during the operation of the heat sink sliding device: main cylinder pressure load, main cylinder stroke, push / pull cylinder pressure or load, push / pull cylinder stroke, and side shift system. The sensor sends data to the computer system through a cable or a wireless manner to control and monitor the load, vertical and horizontal displacement, actual gravity center condition and / or push stroke of the heat sink sliding device.

[0022] In one or some embodiments, the heat sink sliding device further comprises: A high-precision level gauge connected with the bottom of the heat sink is used for measuring the subsidence amount of the sliding foundation during the sliding process to ensure the sliding safety.

[0023] In one or some embodiments, the heat sink sliding device further comprises: The wind speed meter is connected with the bottom of the heat absorber, and is used for monitoring the field wind speed in real time during the sliding process, and stopping the sliding when the wind speed exceeds the standard requirement.

[0024] Compared with the prior art, the present application has one or more of the following technical effects: 1) The sliding device used has simple structure, small size and light weight of hoisting components, can ensure safe construction, and has simple construction process; 2) Without considering various detail problems of transfer equipment selection and installation under the condition of moving total weight being very large, a scientific, reasonable and economic mechanical arrangement and installation scheme is obtained through sliding mode, the construction progress of the light tower is improved, and the construction cost is greatly reduced.

[0025] 3) The heat absorber can be efficiently and reliably transported from the assembly plant to the light tower, and the final transfer position is accurate, which can be calculated and controlled according to the actual working condition, the equipment parameters are adjusted in real time, and the flexibility is high.

[0026] 4) The sliding structure of the heat absorber is applied to the heat absorber, and the whole sliding and hoisting scheme can reduce the high-altitude operation process and reduce the risk of falling from a high place. Due to the fact that the tower operation time is greatly shortened and the tower bottom cross operation is reduced, the whole sliding and hoisting construction scheme saves 220 days (advantage in construction period) compared with the traditional high-altitude scattered assembly, reduces the use time of a large number of large hoisting equipment and labor cost, improves the ground assembly of all components, reduces a large amount of high-altitude operation, and reduces the construction personnel input. Compared with the conventional method, the construction personnel input is reduced by 3900 person-days, the cost is also greatly reduced, and the construction difficulty is reduced (cost advantage). BRIEF DESCRIPTION OF DRAWINGS

[0027] In order to understand the details of the above-mentioned features of the present application, reference can be made to the embodiments, and a more detailed description of the application briefly summarized above can be obtained. The drawings relate to preferred embodiments of the present application and are described as follows: Figure 1 It is a schematic structural diagram of the heat absorber sliding device according to the preferred embodiment of the present application; Figure 2 It is a schematic structural diagram of the heat absorber sliding track structure according to the preferred embodiment of the present application; Figure 3 It is a schematic structural diagram of the heat absorber sliding track fixing method according to the preferred embodiment of the present application; Figure 4 It is a schematic structural diagram of the limiting card fixed in the concrete foundation according to the preferred embodiment of the present application; Figure 5 It is a fixing detail drawing of the sliding track according to the preferred embodiment of the present application; Figure 6 It is a schematic structural diagram of the support ring beam according to the preferred embodiment of the present application; Figure 7 Schematic diagram of a sliding shoe structure according to a preferred embodiment of the application.

[0028] Figure 8 Schematic diagram of a heat sink sliding along a horizontal track according to a preferred embodiment of the application.

[0029] Figure 9 Schematic diagram of a heat sink sliding along a horizontal track according to a preferred embodiment of the application.

[0030] Reference signs: 1 - heat sink sliding track; 2 - sliding shoe; 21 - floating device; 22 - central main jack; 3 - propulsion system; 4 - support ring beam; 5 - heat sink; DETAILED DESCRIPTION

[0031] Various embodiments will now be described in detail with reference to the drawings, one or more examples of which are each illustrated in the drawings. Each example is provided by way of explanation of the application, not meant as a restriction. For example, features illustrated or described as part of one embodiment, can be used with or in another embodiment, to produce yet another embodiment. It is intended that the present application include such modifications and variations.

[0032] In the following description of the drawings, like reference signs indicate like or analogous components. Generally, only the differences between the individual embodiments will be described. Unless explicitly indicated otherwise, a description of a part or aspect in one embodiment can also apply to the corresponding part or aspect in another embodiment.

[0033] As Figure 1 shown, to solve one or more technical problems in the prior art, the present embodiment provides a heat sink sliding device, comprising: A heat sink sliding track 1 composed of two parallel sliding rails, a support ring beam 4, a plurality of sliding shoes 2, a propulsion system 3, and a computer control system. Referring to Figure 2 , the heat sink sliding track is composed of two parallel sliding rails, and the number of sliding rails on each line is 19, each with a length of 5.4m, and the total length of a single track is 102.9m.

[0034] Referring to Figure 3 , the sliding track 1 is fixed to the ground by a limiting clamp. Referring to Figure 4 , the limiting clamp is fixed in the concrete foundation by bolts. Figure 5The fixing details of the sliding track are shown, in which the limit card adopts I-shaped limit card, and the number is 160. The limit card and the concrete raft are connected by 8.8 M20*50mm screws and gaskets, and the screws below have standard sleeves. The limit card is provided with a concrete steel bar inside the concrete foundation. The standard sleeve is used to make the combination of the screw and the concrete foundation more closely, and the FISCHER EA II M20 LT80 model is adopted. The bolt grade is 8.8. Once the bolt is removed, a plastic cap needs to be installed. The diameter of the hole in the CLS plate is 24mm, and the depth of the hole is 85mm. The material of the limit card is S355J0EN10025. The weight of each limit card is 12.6kg. The limit card needs to be nondestructive testing before use, and 100% of visual inspection is adopted, of which 30% adopts LP or magnetic particle testing.

[0035] As shown in Figure 6 The support ring beam 4 is provided at the bottom of the heat absorber for supporting the whole heat absorber. The total weight of the ring beam in this embodiment is 1846.7mt. The center is the center of gravity under the condition of no wind load and no brake braking. If there is wind load and brake braking, the center of the support ring beam will change. The detailed calculation and determination method of the center of gravity will be introduced later.

[0036] As shown in Figure 7 The sliding shoe 2 is 4, which is symmetrically distributed on the support ring beam. Each sliding shoe 2 includes a floating device 21, one center main jack 22 and two auxiliary jacks. The sliding in this embodiment does not need to be shown in the figure as a connecting accessory. The bottom of the floating device 21 is made of stainless steel and is installed in the sliding track 1. The sliding track 1 is provided with a polytetrafluoroethylene or high-density polyethylene pad. The center main jack 22 is installed on the main body of the floating device 21. The weight of the center main jack 22 is SWL=600 tons. In this embodiment, the floating device is a floating plate. The bottom floating plate of the sliding device is installed in the sliding track. The bottom floating plate is hoisted by the main oil jack until the oil jack is tightly attached to the flange under the support ring beam of the heat absorber. The sliding device is adjusted so that the oil jack is opposite to the flange of the bottom plate of the support ring beam. The M30*140mm bolt is connected and finally tightened.

[0037] According to another aspect of the present application, there are multiple propulsion systems 3, each of which is equipped with a power device that provides sufficient pressure and flow to achieve the designed sliding speed, a brake for braking the propulsion system 3, and a control box that contains a control box body, sensors, hydraulic valves connected to the box body by connecting pieces, and sensors placed in the control box body for collecting the following data during the operation of the heat absorber sliding device: main cylinder pressure load, main cylinder stroke, push / pull cylinder pressure or load, push / pull cylinder stroke, and side shift system. The sensors send data to a computer system through cables or wirelessly to control and monitor the load, vertical and horizontal displacement, actual center of gravity, and / or push stroke of the heat absorber sliding device.

[0038] The method of using and working principle of the heat absorber sliding device: I. Installation of the heat absorber sliding track 1 1. Inspection and confirmation conditions before track installation: 1. The sliding track foundation has been completed and passed the acceptance check.

[0039] 2. The track foundation line has been completed and passed the acceptance check.

[0040] 3. The quantity of track materials and accessory equipment is checked, and the quality is accepted.

[0041] 4. The track bearing load calculation book, the track foundation and the track are designed according to the requirements of the heat absorber sliding, and the foundation is accepted by the general contractor and other units when it is handed over to the user, so there is no need to conduct a load test on the track by adding weights on site.

[0042] 2. Installation and standards of the heat absorber sliding track 1 1) Track composition: The heat absorber sliding track is composed of two parallel sliding rails, and the number of sliding rails for each line is 19, with a length of 5.4m for each rail, and a total length of 102.9m for a single track.

[0043] 2) Track installation method: The track is directly laid on the surface of the concrete foundation using a tower crane, and after alignment and acceptance, each track is fixed to the foundation using four clamps and bolts.

[0044] 3) Sliding track parameter standards, Number of sliding rails for each line Length of each rail = 5.4m: 19 Sliding track spacing: 16098 ± 1.5mm Maximum transverse slope: ±0.1% Maximum longitudinal slope: ±0.5% Maximum longitudinal gap between two sliding rails: 10mm Maximum plane deviation of two sliding rails: 1mm Maximum vertical gap between two sliding rails: 1mm The track foundation is designed according to the load during the sliding process of the heat absorber, and the load of the track is not checked on site. Only after the size of the foundation is accepted, the track is installed. The size of the track is checked according to the parameters above.

[0045] II. Installation of sliding shoes The bottom floating plate of the sliding device is installed in the sliding rail. The bottom floating plate is hoisted by the main oil top until the oil top flange is tightly attached to the lower surface flange of the heat absorber ring beam. Adjust the sliding device so that the oil top flange is directly opposite the flange of the support ring beam bottom plate. Use M30x140mm bolts to connect and finally tighten.

[0046] III. Sliding process of heat absorber sliding device After checking that the installation position of the sliding device is correct, the central main jack 22 can be jacked up until it contacts the flange of the support ring beam 4. The four sliding lifting devices are operated by one control system to ensure that the hydraulic lifting devices act simultaneously to lift the heat absorber horizontally.

[0047] 1. Start the lifting device to lift the support ring beam and the heat absorber together. The load of the hydraulic lifting device is increased by 20% until it reaches 100% load. Carefully check the deformation of the track concrete foundation, track, and support ring beam, and the bolt connection state of the ring beam and the lifting device, and make relevant records; 2. Start the four hydraulic lifting devices to lift the support ring beam and the heat absorber by 200mm, then start the sliding device, and each time the sliding distance is 600mm. During the sliding process, the computer control system is used to monitor whether the stroke and load of each sliding device are consistent. The load of the sliding device should be basically consistent within one stroke, and the deviation should not be more than 5%. After each sliding stroke is completed, the load and stroke of the sliding device are adjusted through the computer control system to ensure that the four sliding devices act synchronously. Repeat the above operation until the heat absorber is slid to the position directly below the tower.

[0048] IV. Related calculations during sliding 1. Sliding shoe calculation Calculation under the condition of maximum wind force 10m / s, heat absorber weight increase 10%, and center of gravity deviation 0.5m during sliding: 1) Heat absorber sliding geometric size 2) Wind force and braking force calculation A. Wind force calculation This heat absorber can be regarded as a cylinder composed of 16 polygons, with a wind receiving area of 21x35=735m2. The drag coefficient of this shape is 1.3. Assuming the maximum allowable wind speed is 10 meters / second, the wind force can be calculated by the following formula: The MSR (heat absorber) can be considered as a polyhedral cylinder with 16 faces. The windward area is approximately 21*35=735m2. The drag coefficient of this shape is 1.3 according to the table: Assuming the maximum allowable wind speed at the top of the tower is 10 m / s, the basic wind pressure is: PW=C2 / 16=6.25kgf / m2, so the total wind force of the maximum allowable wind speed is a safety factor of 1.5: H1,d=0.00625×1.3×735×1.5=9mT B. Braking force calculation The friction coefficient of the polyethylene sheet in the sliding track is 0.05. Assuming that the friction force is increased by a safety factor of 1.5 times, which is equivalent to a 10% increase in the weight of the heat absorber, the braking force is: H2,d=0.05×1.5×735×1786.4=134mT C. Total forces on overturning and eccentricity under the action of wind and braking force: H=H1,d+H2,d=9+134=143mT Horizontal moment: MT,d = 143 × 19.814 = 2833.4 m2T The increase in eccentricity under the action of this force is: e=MT,d / WT,d=2833.4 / 1786.4=1.5m, Changes in the stress distribution of the heat absorber after 1.5m eccentricity: Right vertical line redistribution coefficient: CD = 9864 / 16098 = 0.613 Upper horizontal line redistribution coefficient: BC = 8298 / 16098 = 0.515 Left longitudinal line redistribution coefficient: AB = 1-0.613 = 0.387 Lower lateral line redistribution coefficient: AD = 1-0.515 = 0.485 Force on each sliding shoe: RA = 0.387 × 0.485 × 1786.4 = 335.3 mT RB=0.387×0.515×1786.4=356.0mT RC=0.613×0.515×1786.4=564.0mT RD=0.613×0.485×1786.4=531.1mT The maximum force of the sliding shoe is 564mT, which is less than the rated load of the sliding shoe 600mT, and is qualified.

[0049] 2. The track foundation and track are designed according to the parameters related to the heat absorber slip. In this embodiment, the track does not need to be calculated. The track is only inspected and accepted according to the standard parameters after the foundation and track are completed.

[0050] V. Slippage process monitoring measures: 1. The computer control system monitors the stroke and load of the slipper to ensure that the four slipper move synchronously; 2. The verticality of the heat absorber body is monitored by the theodolite in real time during the slippage process; 3. The real-time subsidence of the slippage foundation is measured by the high-precision level gauge during the slippage process to ensure the slippage safety, and if the slippage exceeds the safety standard, the relevant design party should be reported, and the actual situation on site should be evaluated.

[0051] 4. The wind speed on site is monitored in real time during the slippage process, and the slippage is stopped when the wind speed exceeds the standard requirement.

[0052] Although the foregoing is directed to embodiments of the present application, other and further embodiments of the application can be devised without departing from the basic scope thereof, and the scope of the present application is determined by the following claims.

[0053] The above-described embodiments are merely preferred embodiments of the present application and are not intended to limit the present application, and the technical features in these embodiments that do not conflict with each other can be combined with each other. Any modification, equivalent replacement and improvement made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A heat absorber installation method using a heat absorber sliding device, characterized in that: include: S10, installation steps of the heat absorber sliding track: before installing the track, check and confirm that the sliding track foundation has been completed and accepted, the quantity of track materials and accessories has been counted and the quality has passed the acceptance, the track foundation and track are designed according to the requirements of the heat absorber sliding, and the foundation has been inspected and accepted by the general contractor and other units when it is delivered; Ensure that: the heat absorber sliding track consists of two parallel slide rails; S20, installation of the sliding shoe: The bottom floating plate of the sliding device is installed in the sliding track. The bottom floating plate is hoisted with the main oil top until the upper flange of the oil top is in close contact with the flange on the lower surface of the heat absorber ring beam. The sliding device is adjusted so that the oil top flange is directly opposite to the flange of the bottom plate of the supporting ring beam. The connection is finally tightened with bolts. S30, sliding heat absorber steps: After checking and confirming that the sliding device is installed in the correct position, lift the central main jack until it contacts the flange of the supporting ring beam. The four sliding lifting devices are operated by one control system to ensure that the hydraulic lifting devices operate at the same time to lift the heat absorber horizontally.

2. The heat absorber installation method using the heat absorber sliding device according to claim 1, characterized in that: The steps for installing the heat sink sliding track include: S101, check the track composition: the heat absorber sliding track consists of two parallel slide rails, each line has 19 slide rails, each is 5.4m long, and the total length of a single track is 102.9m; S102, check the track installation method: the track is directly laid on the concrete foundation surface using a tower crane. After alignment and acceptance, each track is fixed to the foundation using four clamps and bolts; S103, check the installation parameter standards of the sliding track, The number of slide rails per line is 5.4 meters long each; the spacing between the 19 slide rails is 16098±1.5mm; Maximum transverse slope ±0.1%, maximum longitudinal slope ±0.5%; The maximum longitudinal gap between the two rails is 10mm; The maximum plane deviation of the two slide rails is 1mm; The maximum vertical clearance between the two rails is 1mm.

3. The heat absorber installation method using the heat absorber sliding device according to claim 2, characterized in that: The sliding heat sink steps include: S301: Start the lifting device to lift the support ring beam and heat absorber together. Increase the load of the hydraulic lifting device by 20% until it reaches 100% load. Carefully check the deformation of the track concrete foundation, track, support ring beam, and the bolt connection status of the ring beam and lifting device, and keep relevant records. S302, start the four hydraulic lifting devices, lift the supporting ring beam and the heat absorber by 200mm at the same time, and then start the sliding device. The sliding distance each time is 600mm. During the sliding process, the computer control system is used to monitor whether the stroke and load of each sliding device are consistent. The load of the sliding device must remain basically consistent within a stroke, and the deviation must not be greater than 5%; each time a sliding stroke is completed, the load and stroke of the pushing device are adjusted through the computer control system to ensure that the four sliding devices move synchronously. Repeat the above operations until the heat absorber slides to just below the seated position in the tower.

4. The heat absorber installation method using the heat absorber sliding device according to claim 3, characterized in that: Also includes: S40, a sliding process monitoring step.

5. The heat absorber installation method using the heat absorber sliding device according to claim 4, characterized in that: The steps for monitoring the slip process include: S401, monitor the travel and load of the sliding shoes according to the computer control system to ensure the synchronous movement of the four sliding shoes; S402, during the sliding process, constantly monitor the verticality of the heat absorber body using a theodolite; S403: Use a high-precision level to measure the real-time subsidence of the sliding foundation during the sliding process to ensure sliding safety. If the overturning safety standard is exceeded, it should be reported to the relevant design party for evaluation of the actual situation on site; S404, during the sliding process, the on-site wind speed is monitored in real time. When the wind speed exceeds the standard requirement, the sliding is stopped.

6. A heat absorber sliding device, which adopts the heat absorber installation method using the heat absorber sliding device according to any one of claims 1 to 5 to slide and hoist the heat absorber as a whole, characterized in that: include: The sliding track consists of two parallel slide rails, which are fixed to the ground by limit clamps. The limit clamps are fixed to the concrete foundation by bolts. The track foundation and sliding track are designed according to the sliding requirements of the heat absorber. A supporting ring beam is arranged on the bottom of the heat absorber and the sliding track to support the heat absorber; Multiple sliding shoes are symmetrically distributed on the supporting ring beam and run on the sliding track. Each sliding shoe includes a floating device, a central main jack, and two auxiliary jacks as connecting accessories. The bottom of the floating device is installed in the sliding track, and the central main jack is installed on the main body of the floating device. A propulsion system, mounted on each skid shoe, drives / brakes the skid shoe.

7. A heat absorber sliding device according to claim 6, characterized in that: Also includes: The theodolite is connected to the bottom of the heat absorber and is used to monitor the verticality of the heat absorber during the sliding process.

8. The heat absorber sliding device according to claim 6, characterized in that: Also includes: The computer control system collects data collected during the operation of the heat absorber sliding device to control the operation of the propulsion system, monitor and adjust the stroke and load of the sliding shoes, and ensure the synchronous movement of the four sliding shoes.

9. The heat absorber sliding device according to claim 8, characterized in that: The computer control system controls the sliding device so that the load fluctuation deviation within one stroke shall not be greater than 5%.

10. The heat absorber sliding device according to claim 6, characterized in that: There are 4 skid boots.

11. The heat absorber sliding device according to claim 6, characterized in that: Pads are provided on the sliding track.

12. The heat absorber sliding device according to claim 11, characterized in that: The spacers are made of polytetrafluoroethylene or high-density polyethylene.

13. The heat absorber sliding device according to claim 6, characterized in that: The bottom of the float is made of stainless steel.

14. The heat absorber sliding device according to claim 13, characterized in that: The floating device is a floating plate, which is installed in the sliding track. The bottom floating plate hoists the main oil top until the flange above the oil top is close to the flange on the lower surface of the heat absorber support ring beam. Adjust the sliding device so that the flange above the oil top is facing the bottom plate flange of the support ring beam and connect them with bolts.

15. The heat absorber sliding device according to claim 6, characterized in that: Each propulsion system is equipped with a power unit, brakes and a control box. The power unit provides sufficient pressure and flow to achieve the designed taxiing speed. The brake is used to brake the propulsion system. The control box includes a control box body, sensors, hydraulic valves and connectors. The hydraulic valve is connected to the box through a connector; The sensor is placed in the control box and is used to collect the following data during the operation of the heat absorber sliding device: main cylinder pressure load, main cylinder stroke, push / pull cylinder pressure or load, push / pull cylinder stroke and side shift system. The sensor sends the data to the computer system via cables or wirelessly to control and monitor the load, vertical and horizontal displacement, actual center of gravity and / or propulsion stroke of the heat absorber sliding device.

16. The heat absorber sliding device according to claim 6, characterized in that: Also includes: A high-precision level is connected to the bottom of the heat absorber and is used to measure the sinking of the sliding foundation during the sliding process to ensure sliding safety.

17. The heat absorber sliding device according to claim 6, characterized in that: Also includes: The anemometer is connected to the bottom of the heat absorber and is used to monitor the on-site wind speed in real time during the sliding process. When the wind speed exceeds the standard requirement, the sliding is stopped.

Citation Information

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