Environment-friendly dust removal device for producing superfine slag powder and premixed concrete
The combination of negative pressure fans and dust removal components solves the problem of dust generation in the production of slag powder and ready-mixed concrete, achieves a long-term, low-maintenance dust removal effect, improves air quality and equipment life, and enhances environmental protection and convenience.
Patent Information
- Application Number
- CN202511037471.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-28
- Publication Date
- 2025-10-14
AI Technical Summary
In the existing production process of slag micropowder and ready-mixed concrete, a large amount of dust is generated during the grinding, transportation, batching and bagging processes. This leads to reduced visibility in the workshop, deteriorating air quality, dust accumulation on equipment and shortened service life. The existing dust removal equipment is prone to clogging and has poor cleaning effect, making it difficult to meet the long-term low-maintenance requirements.
It uses negative pressure fans and dust removal components, including support plates, filter bags, air pumps, turbine blades and hollow rings. The air is sucked in through negative pressure and dust is trapped on the outer surface of the filter bag. The air pump and high-pressure airflow are used to remove loose dust when the pressure difference between the inside and outside of the filter bag occurs. The turbine blades and hollow rings work together to achieve deep cleaning of the filter bag, avoiding filter bag folding and secondary dusting.
It achieves a long-term, low-maintenance dust removal effect, improves dust removal efficiency, reduces equipment dust accumulation, improves air quality and equipment service life, and enhances environmental protection and convenience.
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Figure CN120771631A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of dust removal equipment, and in particular to an environmentally friendly dust removal device for the production of slag fine powder and ready-mixed concrete. Background Art
[0002] Currently, the production of slag powder and ready-mixed concrete generates large quantities of fine powder and dust during the grinding, conveying, batching, mixing, and bagging stages. If this dust is not effectively collected and treated, it can reduce visibility in the workshop, worsen air quality, and impact operator health. It can also increase raw material loss, pollute the environment, and cause dust to accumulate on pipes, valves, and equipment near the production line, shortening their service life.
[0003] Existing dust removal devices mostly use filter bags as the main filter medium, using negative pressure fans to suck dust-laden gas through the filter bags for filtration before discharge or return. However, these filter bags often lack sufficient internal support structures. When high-volume and high-concentration dust is sucked, the filter bags tend to fold together, causing local blockage that significantly increases the pressure difference and affects the air outlet. In addition, most existing equipment relies solely on pulse jet backflushing for filter bag cleaning. However, single airflow cleaning can often only remove loose dust on the surface of the filter bags, making it difficult to meet the requirements of long-term low-maintenance operation. To solve the above problems, we propose an environmentally friendly dust removal device for slag micropowder and ready-mixed concrete production. Summary of the Invention
[0004] In view of the shortcomings of the existing technology, the present invention provides an environmentally friendly dust removal device for the production of slag fine powder and ready-mixed concrete, which solves the problems raised in the background technology.
[0005] The above technical objectives of the present invention are achieved through the following technical solutions: An environmentally friendly dust removal device for the production of slag fine powder and ready-mixed concrete includes: a dust removal box, a top cover is fixedly installed on the top surface of the dust removal box, a negative pressure fan is fixedly installed inside the top cover, and a connecting pipe is fixedly installed at the feed port of the dust removal box; and a dust removal assembly is arranged inside the dust removal box for dust removal.
[0006] By adopting the above technical solution, a negative pressure fan is set up to extract air through the connecting pipe, and a long-term low-maintenance dust removal effect is achieved through the dust removal component.
[0007] Preferably, the dust removal assembly includes: a support plate, the support plate is fixedly installed inside the dust removal box, the top surface of the support plate is provided with a plurality of top holes, the inside of the top holes are fixedly installed with filter bags, the top surface of the support plate is fixedly installed with a plurality of top frames, the top surface of the top frames is provided with a plurality of inner holes, and the inside of the inner holes are fixedly installed with inner tubes.
[0008] By adopting the above technical solution, a filter bag is set up to filter the air drawn in by the negative pressure fan, so that dust is trapped on the outer surface of the filter bag, and clean gas is discharged through the filter bag.
[0009] Preferably, the dust removal assembly also includes: a side hole, which is opened on one side of the dust removal box, an air pump is fixedly installed on one side of the dust removal box, an air distribution pipe is fixedly installed inside the side hole, one end of the air distribution pipe is fixedly connected to the jet end of the air pump, and the connecting end of the air distribution pipe is fixedly connected to the adjacent inner tube; a cleaning part, which is arranged inside the inner tube and is used to clean the filter bag.
[0010] By adopting the above technical solution and setting up an air pump, when the filter bag is loaded with dust and the pressure difference between the inside and outside reaches the set value, the air pump is started to introduce gas into each inner tube through the gas distribution pipe. At this time, the air flow is injected into the interior of the filter bag along the inner tube to remove the loose dust on the surface of the filter bag.
[0011] Preferably, the cleaning member includes: a first connecting rod bearing, the first connecting rod bearing is fixedly mounted inside the inner tube, a turbine blade is fixedly mounted inside the first connecting rod bearing, a reciprocating screw is fixedly mounted on the bottom end of the turbine blade, a hollow ring is fixedly mounted on the outer wall of the reciprocating screw, a screw nut is fixedly arranged inside the hollow ring, the screw nut is connected to the reciprocating screw, and the screw nut is fixedly connected to the hollow ring through an inner plate.
[0012] By adopting the above technical solution and setting up turbine blades, when high-pressure gas is ejected from the air distribution pipe, the airflow will drive the turbine blades to rotate at high speed, driving the reciprocating screw to rotate synchronously. The matching screw nut can realize the reciprocating movement of the hollow ring along the reciprocating screw, and then the hollow ring can cling to and scrape the inner wall of the filter bag, which can effectively supplement the insufficient effect of simple airflow cleaning.
[0013] Preferably, the cleaning member further includes: a mounting hole, the mounting hole being opened on the top surface of the inner tube, a spring tube being fixedly installed inside the mounting hole, an air inlet being opened on the top surface of the hollow ring, one end of the spring tube being fixedly connected to the air inlet, a plurality of jet holes being opened on the outer wall of the hollow ring, and a nozzle being fixedly installed inside the jet hole.
[0014] By adopting the above technical solution, by setting up a spring tube, when the hollow ring is close to the inner wall of the filter bag and moves back and forth up and down, high-pressure gas can enter the spring tube from the installation hole and be injected into the interior of the hollow ring, and then the nozzle directly hits the inner wall of the filter bag, thereby achieving deep cleaning of the filter bag.
[0015] Preferably, a support ring is provided at the bottom end of the reciprocating screw rod, the support ring is sleeved with the filter bag, a second connecting rod bearing is fixedly installed inside the support ring, and the second connecting rod bearing is fixedly connected to the reciprocating screw rod.
[0016] By adopting the above technical solution, a support ring is provided to cooperate with the reciprocating screw rod to be sleeved inside the filter bag, thereby supporting the filter bag and preventing the filter bag from folding during vacuuming.
[0017] Preferably, a limiting hole is provided on the top surface of the inner plate, a limiting rod is sleeved inside the limiting hole, and two ends of the limiting rod are fixedly connected to the inner tube and the second connecting rod bearing respectively.
[0018] By adopting the above technical solution, a limit rod is provided to assist the hollow ring in stably moving back and forth up and down, thereby preventing it from rotating with the reciprocating screw rod and affecting the cleaning operation.
[0019] Preferably, a baffle is fixedly installed inside the dust removal box, an inclined hole is opened inside the dust removal box, a bottom frame is fixedly installed on the bottom surface of the dust removal box, and a recycling drawer is sleeved inside the bottom frame.
[0020] By adopting the above technical solution, a baffle is set to cooperate with the inclined hole to guide the dust falling into the box to settle along the set path, avoiding secondary dust caused by air flow disturbance. At the same time, the recovery drawer set in the bottom frame is used to centrally collect the settled dust, thereby improving convenience and environmental protection.
[0021] In summary, the present invention mainly has the following beneficial effects: A negative pressure fan is set up to extract air through the connecting pipe, and a long-term low-maintenance dust removal effect is achieved through the dust removal component. A filter bag is set up to filter the air drawn in by the negative pressure fan, so that the dust is trapped on the outer surface of the filter bag, and the clean gas is discharged through the filter bag.
[0022] By setting up an air pump, when the filter bag is loaded with dust and the internal and external pressure difference reaches the set value, the air pump is started to introduce gas into each inner tube through the air distribution pipe. At this time, the air flow is injected into the interior of the filter bag along the inner tube to remove the loose dust on the surface of the filter bag. By setting up turbine blades, when the high-pressure gas is ejected from the air distribution pipe, the air flow will drive the turbine blades to rotate at high speed, driving the reciprocating screw to rotate synchronously. The matching screw nut can realize the reciprocating movement of the hollow ring along the reciprocating screw, and then the hollow ring can cling to and scrape the inner wall of the filter bag, which can effectively supplement the insufficient influence of simple airflow cleaning.
[0023] By setting up a spring tube, when the hollow ring moves up and down closely against the inner wall of the filter bag, high-pressure gas can enter the spring tube from the installation hole and be injected into the interior of the hollow ring, and then directly hit the inner wall of the filter bag through the nozzle, thereby achieving deep cleaning of the filter bag. By setting up a support ring, it is used to cooperate with the reciprocating screw rod to be installed inside the filter bag, thereby supporting the filter bag to prevent the filter bag from folding during vacuuming.
[0024] A limit rod is set to assist the hollow ring in stably moving up and down reciprocatingly to prevent it from affecting the cleaning operation as the reciprocating screw rotates. A baffle is set to cooperate with the inclined hole to guide the dust falling into the box to settle along the set path, avoiding secondary dust caused by air flow disturbance. At the same time, the recovery drawer set in the bottom frame is used to collect the settled dust in a centralized manner, thereby improving convenience and environmental protection. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention; Figure 2 It is a schematic diagram of the side hole structure of the present invention; Figure 3 It is a schematic diagram of the support plate structure of the present invention; Figure 4 It is a schematic diagram of the inner tube structure of the present invention; Figure 5 It is a schematic diagram of the hollow ring structure of the present invention; Figure 6 It is a schematic cross-sectional structural diagram of the dust removal box of the present invention.
[0026] Reference numerals: 100, dust removal box; 200, top cover; 300, negative pressure fan; 400, connecting pipe; 500, dust removal assembly; 501, support plate; 502, top hole; 503, filter bag; 504, top frame; 505, inner tube; 506, side hole; 507, air pump; 508, air distribution pipe; 509, inner hole; 600, cleaning part; 601, first connecting rod bearing; 602, turbine blade ; 603, reciprocating screw; 604, hollow ring; 605, screw nut; 606, inner plate; 607, mounting hole; 608, spring tube; 609, air inlet; 610, air jet hole; 611, nozzle; 700, support ring; 701, second connecting rod bearing; 702, limit hole; 703, limit rod; 800, baffle; 801, inclined hole; 802, bottom frame; 803, recycling drawer. DETAILED DESCRIPTION
[0027] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings of the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, rather than all the embodiments. Based on the described embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0028] The following examples are intended to illustrate the present invention but are not intended to limit the scope of protection of the present invention. The conditions in the examples may be further adjusted according to specific conditions. Simple improvements to the method of the present invention within the scope of the present invention are also within the scope of protection claimed in the present invention.
[0029] refer to Figures 1-6 , an environmentally friendly dust removal device for the production of slag fine powder and ready-mixed concrete, comprising: a dust removal box 100, a top cover 200 fixedly mounted on the top surface of the dust removal box 100, a negative pressure fan 300 fixedly mounted inside the top cover 200, a connecting pipe 400 fixedly mounted on the feed port of the dust removal box 100, a dust removal assembly 500 is provided inside the dust removal box 100 for dust removal, and the negative pressure fan 300 is provided for extracting air through the connecting pipe 400, and the dust removal assembly 500 is used to achieve a long-term low-maintenance dust removal effect, and the dust removal assembly 500 includes: a support plate 5 01. The support plate 501 is fixedly installed inside the dust removal box 100. The top surface of the support plate 501 is provided with a plurality of top holes 502. The inside of the top holes 502 is fixedly installed with filter bags 503. The top surface of the support plate 501 is fixedly installed with a plurality of top frames 504. The top surface of the top frames 504 is provided with a plurality of inner holes 509. The inside of the inner holes 509 is fixedly installed with inner tubes 505. The filter bags 503 are provided to filter the air drawn in by the negative pressure fan 300, so that the dust is trapped on the outer surface of the filter bags 503, and the clean gas is discharged through the filter bags 503.
[0030] refer to Figures 1-6, the dust removal component 500 also includes: a side hole 506, the side hole 506 is opened on one side of the dust removal box 100, an air pump 507 is fixedly installed on one side of the dust removal box 100, and an air distribution pipe 508 is fixedly installed inside the side hole 506, one end of the air distribution pipe 508 is fixedly connected to the jet end of the air pump 507, and the connecting end of the air distribution pipe 508 is fixedly connected to the adjacent inner tube 505, and a cleaning part 600 is provided inside the inner tube 505 for cleaning the filter bag 503. By setting the air pump 507, when the filter bag 503 is loaded with dust and the internal and external pressure difference reaches the set value, the air pump 507 is started to introduce gas into each inner tube 505 through the air distribution pipe 508. At this time, the air flow is injected into the interior of the filter bag 503 along the inner tube 505 to remove the loose dust on the surface of the filter bag 503. The cleaning part 600 includes: a first connecting rod bearing 601, the first connecting rod bearing 601 is fixedly mounted on Inside the inner tube 505, the interior of the first connecting rod bearing 601 is fixedly installed with a turbine blade 602, and the bottom end of the turbine blade 602 is fixedly installed with a reciprocating screw 603, and the outer wall of the reciprocating screw 603 is fixedly installed with a hollow ring 604, and the interior of the hollow ring 604 is fixedly provided with a screw nut 605, which is connected to the reciprocating screw 603, and the screw nut 605 is fixedly connected to the hollow ring 604 through the inner plate 606. By setting the turbine blade 602, when the gas distribution pipe 508 sprays out high-pressure gas, the airflow will drive the turbine blade 602 to rotate at high speed, and drive the reciprocating screw 603 to rotate synchronously. Through the matching screw nut 605, the hollow ring 604 can be reciprocated up and down along the reciprocating screw 603, and then the inner wall of the filter bag 503 can be tightly adhered to and scraped through the hollow ring 604, which can effectively supplement the insufficient influence of simple airflow cleaning.
[0031] refer to Figures 1-6The cleaning member 600 further includes: a mounting hole 607, the mounting hole 607 is provided on the top surface of the inner tube 505, a spring tube 608 is fixedly installed inside the mounting hole 607, an air inlet 609 is provided on the top surface of the hollow ring 604, one end of the spring tube 608 is fixedly connected to the air inlet 609, a plurality of jet holes 610 are provided on the outer wall of the hollow ring 604, a nozzle 611 is fixedly installed inside the jet hole 610, and by setting the spring tube 608, when the hollow ring 604 is closely attached to the inner wall of the filter bag 503 and moves up and down, high-pressure gas can be introduced from the mounting hole 607 The spring tube 608 is injected into the hollow ring 604, and then the nozzle 611 directly hits the inner wall of the filter bag 503, thereby achieving deep cleaning of the filter bag 503. A support ring 700 is provided at the bottom end of the reciprocating screw rod 603, and the support ring 700 is sleeved together with the filter bag 503. A second connecting rod bearing 701 is fixedly installed inside the support ring 700, and the second connecting rod bearing 701 is fixedly connected to the reciprocating screw rod 603. By providing the support ring 700, it is used to cooperate with the reciprocating screw rod 603 to be sleeved inside the filter bag 503, thereby supporting the filter bag 503 to prevent the filter bag 503 from folding during vacuuming.
[0032] refer to Figures 1-6 The top surface of the inner plate 606 is provided with a limiting hole 702, and the interior of the limiting hole 702 is provided with a limiting rod 703. The two ends of the limiting rod 703 are fixedly connected to the inner tube 505 and the second connecting rod bearing 701 respectively. By setting the limiting rod 703, it is used to assist the hollow ring 604 to stably reciprocate up and down to prevent it from rotating with the reciprocating screw 603 and affecting the cleaning operation. A baffle 800 is fixedly installed inside the dust collection box 100, and an inclined hole 801 is provided inside the dust collection box 100. A bottom frame 802 is fixedly installed on the bottom surface of the dust collection box 100, and a recovery drawer 803 is provided inside the bottom frame 802. The baffle 800 is used to cooperate with the inclined hole 801 to guide the dust falling into the box to settle along the set path, thereby avoiding secondary dust caused by air flow disturbance. At the same time, the recovery drawer 803 set in the bottom frame 802 is used to collect the settled dust, thereby improving convenience and environmental protection.
[0033] Working principle: Please refer to Figures 1-6As shown, when in use, the negative pressure fan 300 can be turned on to draw air from the connecting pipe 400, and the drawn air can be filtered through the filter bag 503, thereby trapping dust on the outer surface of the filter bag 503, and the clean air is discharged through the filter bag 503. When the filter bag 503 is loaded with dust and the internal and external pressure difference reaches the set value, the air pump 507 is started to introduce the gas into each inner tube 505 through the gas distribution pipe 508. At this time, the air flow is injected into the interior of the filter bag 503 along the inner tube 505 to remove the loose dust on the surface of the filter bag 503 and spray out high-pressure air at the same time. After the body is formed, the airflow drives the turbine blades 602 to rotate at high speed, driving the reciprocating screw 603 to rotate synchronously, and driving the hollow ring 604 to reciprocate up and down along the reciprocating screw 603, so that it is close to and scrapes the inner wall of the filter bag 503, which can effectively supplement the insufficient influence of simple airflow cleaning. At the same time, high-pressure gas enters the spring tube 608 from the installation hole 607 and is injected into the interior of the hollow ring 604, and then is directly rushed to the inner wall of the filter bag 503 by the nozzle 611, thereby realizing deep cleaning of the filter bag 503 and achieving the effect of long-term low-maintenance dust removal.
[0034] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that, unless otherwise defined, the technical or scientific terms used in the present invention shall have the ordinary meanings understood by persons having ordinary skills in the field to which the present invention belongs. The words "include" or "comprise" and the like used in the present invention mean that the elements or objects preceding the word include the elements or objects listed after the word and their equivalents, without excluding other elements or objects. The words "connect" or "connected" and the like are not limited to physical or mechanical connections, but may also include electrical connections, whether direct or indirect. The words "upper", "lower", "left", "right", etc. are only used to indicate relative position relationships. When the absolute position of the described object changes, the relative position relationship may also change accordingly.
[0035] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. An environmentally friendly dust removal device for the production of slag fine powder and ready-mixed concrete, characterized in that: include: A dust removal box (100), wherein a top cover (200) is fixedly mounted on the top surface of the dust removal box (100), a negative pressure fan (300) is fixedly mounted inside the top cover (200), and a connecting pipe (400) is fixedly mounted on the feed port of the dust removal box (100); A dust removal component (500) is provided inside the dust removal box (100) and is used for dust removal.
2. The environmentally friendly dust removal device for producing slag fine powder and ready-mixed concrete according to claim 1, characterized in that: The dust removal assembly (500) comprises: A support plate (501) is fixedly mounted inside the dust removal box (100), a top surface of the support plate (501) is provided with a plurality of top holes (502), a filter bag (503) is fixedly mounted inside the top holes (502), a top surface of the support plate (501) is provided with a plurality of top frames (504), a top surface of the top frames (504) is provided with a plurality of inner holes (509), an inner tube (505) is fixedly mounted inside the inner hole (509).
3. The environmentally friendly dust removal device for producing slag fine powder and ready-mixed concrete according to claim 2, characterized in that: The dust removal component (500) further includes: A side hole (506), the side hole (506) is opened on one side of the dust removal box (100), an air pump (507) is fixedly installed on one side of the dust removal box (100), an air distribution pipe (508) is fixedly installed inside the side hole (506), one end of the air distribution pipe (508) is fixedly connected to the jet end of the air pump (507), and the connecting end of the air distribution pipe (508) is fixedly connected to the adjacent inner tube (505); A cleaning member (600) is provided inside the inner tube (505) and is used to clean the filter bag (503).
4. The environmentally friendly dust removal device for producing slag fine powder and ready-mixed concrete according to claim 3, characterized in that: The cleaning member (600) comprises: A first connecting rod bearing (601) is fixedly mounted inside the inner tube (505); a turbine blade (602) is fixedly mounted inside the first connecting rod bearing (601); a reciprocating screw (603) is fixedly mounted at the bottom end of the turbine blade (602); a hollow ring (604) is fixedly mounted on the outer wall of the reciprocating screw (603); a screw nut (605) is fixedly arranged inside the hollow ring (604); the screw nut (605) is connected to the reciprocating screw (603); and the screw nut (605) is fixedly connected to the hollow ring (604) through an inner plate (606).
5. The environmentally friendly dust removal device for producing slag fine powder and ready-mixed concrete according to claim 4, characterized in that: The cleaning member (600) further comprises: A mounting hole (607) is provided on the top surface of the inner tube (505); a spring tube (608) is fixedly installed inside the mounting hole (607); an air inlet (609) is provided on the top surface of the hollow ring (604); one end of the spring tube (608) is fixedly connected to the air inlet (609); a plurality of air injection holes (610) are provided on the outer wall of the hollow ring (604); a nozzle (611) is fixedly installed inside the air injection hole (610).
6. The environmentally friendly dust removal device for producing slag fine powder and ready-mixed concrete according to claim 5, characterized in that: A support ring (700) is provided at the bottom end of the reciprocating screw rod (603), and the support ring (700) and the filter bag (503) are sleeved together. A second connecting rod bearing (701) is fixedly installed inside the support ring (700), and the second connecting rod bearing (701) and the reciprocating screw rod (603) are fixedly connected together.
7. The environmentally friendly dust removal device for producing slag fine powder and ready-mixed concrete according to claim 6, characterized in that: A limiting hole (702) is provided on the top surface of the inner plate (606), a limiting rod (703) is sleeved inside the limiting hole (702), and two ends of the limiting rod (703) are fixedly connected to the inner tube (505) and the second connecting rod bearing (701), respectively.
8. The environmentally friendly dust removal device for producing slag fine powder and ready-mixed concrete according to claim 1, characterized in that: A baffle (800) is fixedly installed inside the dust removal box (100), an inclined hole (801) is opened inside the dust removal box (100), a bottom frame (802) is fixedly installed on the bottom surface of the dust removal box (100), and a recycling drawer (803) is sleeved inside the bottom frame (802).