Machine and method for producing dehulled and detoxified feed for legume crops

Abstract

The invention discloses a legume crop dehulled and detoxified feed production machine and method, and belongs to the technical field of feed production, the legume crop dehulled and detoxified feed production machine comprises a base and a dehulling barrel mounted on the base, and is characterized in that a bearing plate is mounted in the dehulling barrel, a friction assembly used for dehulling is mounted on the upper side in the dehulling barrel, and the friction assembly comprises a friction plate; a plurality of air suction grooves are formed in the friction plate, a transition cylinder is fixedly installed at the upper end of the friction plate, and a plurality of fan blades rotating along with the friction plate are fixedly installed in the transition cylinder. Meanwhile, when the friction plate rotates, the fan blades are driven to rotate, so that the separated soybean hulls can be quickly sucked out, the soybean hulls are separated from the soybeans, the soybeans are convenient to screen out, the friction duration can be reasonably controlled according to different types of soybeans under the action of a control module and a pressure sensor, the quality of the soybeans is guaranteed, and the friction time is prevented from being too long or too short.

Description

Technical Field

[0001] This invention relates to the field of feed production technology, and more specifically, to a machine and method for producing dehulled and detoxified feed from legumes. Background Technology

[0002] Legumes are an important source of protein in animal feed. They are highly nutritious, come in a variety of types, and are widely used in the feeding of various animals. In the feed production process, the beans are first peeled to improve their quality and remove some toxins, thus improving the quality of the feed. The peeling of beans is usually done by dry peeling and wet peeling. Among them, the friction peeling in dry peeling can effectively and quickly remove the bean skin.

[0003] However, in the friction peeling method, it is difficult to separate the detached bean skins from the beans during the peeling process. Screening is required after peeling, which is a cumbersome process with low peeling efficiency. It cannot automatically separate the bean skins from the beans during the peeling process. Therefore, this patent discloses a machine and method for producing detoxified feed from legumes. Summary of the Invention

[0004] In view of the problems existing in the prior art, the purpose of this invention is to provide a machine and method for producing dehulled and detoxified feed from legumes.

[0005] To solve the above problems, the present invention adopts the following technical solution.

[0006] A machine for producing detoxified and detoxified feed from legumes includes a base and a detoxification barrel installed on the base. A support plate is installed inside the detoxification barrel, and a friction assembly for detoxification is installed on the upper side inside the detoxification barrel. The friction assembly includes a friction plate, and there is a gap between the friction plate and the support plate. The size of the friction plate is smaller than the size of the support plate. A drive assembly is mounted on the upper side of the friction plate. The drive assembly is used to drive the friction plate to rotate and can also drive the friction plate to move. The friction plate has multiple air intake slots inside, and a transition cylinder is fixedly installed at the upper end of the friction plate. Multiple fan blades that rotate with the friction plate are fixedly installed inside the transition cylinder.

[0007] Furthermore, the friction assembly also includes a rubber pad fixedly installed at the lower end of the friction plate, the suction groove is inclined, and the side of the suction groove near the edge of the friction plate is lower, and the connection of multiple suction grooves is connected to the inside of the transition cylinder.

[0008] Furthermore, the drive assembly includes a rotating frame rotatably mounted on the upper side of the peeling barrel, the upper side of the transition cylinder passing through one edge of the rotating frame and rotatably connected thereto, a fixed frame fixedly mounted on the upper end of the peeling barrel, and the drive assembly also includes a drive motor mounted on the drive assembly, the output end of the drive motor passing through the fixed frame and fixedly connected to the center of the rotating frame.

[0009] Furthermore, a gear is fixedly installed on the outer wall of the connection between the transition cylinder and the rotating frame, and multiple meshing teeth that mesh with the gear are opened on the inner side of the connection between the peeling barrel and the rotating frame.

[0010] Furthermore, a collection bucket is fixedly installed at the upper end of the peeling bucket, the outer wall of the collection bucket has a filter mesh structure, and the upper end of the transition cylinder is connected to the inside of the collection bucket.

[0011] Furthermore, the inner wall of the peeling barrel has two guide grooves symmetrically arranged at the positions corresponding to the support plate. A guide block is slidably installed inside the guide groove, and an electronic rotating shaft is rotatably installed inside the guide block. The end of the electronic rotating shaft away from the guide block is fixedly connected to the outer wall of the support plate. A sealing gasket is fixedly installed on the circumferential surface of the support plate, and the sealing gasket is in pressure contact with the inner wall of the peeling barrel.

[0012] Furthermore, a reset spring is fixedly installed at the lower end of the guide block, and a pressure sensor is embedded in the guide groove at a position corresponding to the reset spring. The lower end of the reset spring presses against the upper end of the pressure sensor. A pressure block is fixedly installed on one side of the upper end of the bearing plate. The upper end of the pressure block has an inclined structure. A pressing rod is fixedly installed at the lower end of the friction plate. The pressing rod presses against the upper end of the pressure block.

[0013] Furthermore, the peeling bucket contains a soaking solution for disinfection, and a toxin analyzer is fixedly installed at the lower end of the peeling bucket. A control module is fixedly installed on the base via a fixing rod, and a data analysis module is also installed on the outside of the fixing rod. The toxin analyzer transmits the detected data to the data analysis module, which analyzes the toxins in the soaking solution. The control module is also fixedly installed on the fixing rod and is used to control the operation of the drive motor and the electronic shaft.

[0014] Furthermore, a discharge port is provided on the outer wall of the middle part of the peeling barrel, and a waste bin is installed on the outside of the peeling barrel at a position corresponding to the discharge port.

[0015] A method for producing dehulled and detoxified feed from legumes includes the following steps: S1: Place a fixed volume of legumes into the support plate, and use a pressure sensor to determine the type of beans poured into the peeling bucket; S2: The drive assembly drives the friction plate to rotate and work with the support plate to rub the beans, causing the bean skin to detach. The working time of the drive motor is controlled by the data analysis module and the control module. S3: When the bearing plate rotates, it drives the fan blades to rotate. The airflow will draw out the skin separated by friction from the suction groove and put the separated skin into the collection bucket for storage. S4: The control module controls the electronic rotating shaft to make the peeled beans fall into the soaking solution for soaking. The soaking solution is tested by a toxin analyzer, and then the data analysis module determines whether this batch of beans is qualified.

[0016] Compared with the prior art, the beneficial effects of the present invention are as follows: This invention uses a friction plate to continuously rub the beans, thereby separating the bean skin from the beans. At the same time, the rotation of the friction plate drives the fan blades to quickly suck out the separated bean skin, making it easier to separate the bean skin from the beans and facilitating the selection of beans. Furthermore, under the control of the control module and pressure sensor, the friction time can be reasonably controlled according to different types of beans to ensure the quality of the beans and avoid friction time that is too long or too short. Attached Figure Description

[0017] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 This is a schematic diagram of the internal structure of the peeling bucket of the present invention; Figure 3 For the present invention Figure 2 Enlarged schematic diagram of the structure at point A in the middle; Figure 4 This is a schematic diagram of the rotating frame and friction plate of the present invention; Figure 5 This is a schematic diagram of the fan blade and gear components of the present invention; Figure 6 This is a system framework diagram of the present invention; Figure 7 This is a schematic diagram of the system flow of the present invention.

[0018] Description of the numbers in the figure: 1. Base; 101. Fixing rod; 102. Control module; 103. Data analysis module; 2. Peeling bucket; 201. Support plate; 202. Fixing frame; 203. Meshing teeth; 204. Collection bucket; 205. Guide groove; 206. Guide block; 207. Electronic rotating shaft; 208. Sealing gasket; 209. Return spring; 210. Pressure sensor; 211. Pressure block; 212. Toxin analyzer; 213. Discharge port; 214. Waste bucket; 3. Friction assembly; 301. Friction plate; 302. Suction duct; 303. Transition cylinder; 304. Fan blade; 305. Rubber pad; 306. Gear; 307. Extrusion rod; 4. Drive components; 401. Rotating frame; 402. Drive motor. Detailed Implementation

[0019] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative effort are within the scope of protection of the present invention.

[0020] Please see Figures 1 to 7 A machine for producing detoxified and detoxified feed from legumes includes a base 1 and a detoxification barrel 2 installed on the base 1. A support plate 201 is installed inside the detoxification barrel 2, and a friction component 3 for detoxification is installed on the upper side inside the detoxification barrel 2. The friction component 3 includes a friction plate 301, and there is a gap between the friction plate 301 and the support plate 201. The size of the friction plate 301 is smaller than the size of the support plate 201. A drive assembly 4 is installed on the upper side of the friction plate 301. The drive assembly 4 is used to drive the friction plate 301 to rotate, and the drive assembly 4 can also drive the friction plate 301 to move. Multiple suction slots 302 are provided inside the friction plate 301. An intermediate cylinder 303 is fixedly installed at the upper end of the friction plate 301. Multiple fan blades 304 that rotate with the friction plate 301 are fixedly installed inside the intermediate cylinder 303. The friction assembly 3 also includes a rubber pad 305 fixedly installed at the lower end of the friction plate 301. The suction groove 302 is inclined and the side of the suction groove 302 near the edge of the friction plate 301 is lower. The connection of the multiple suction grooves 302 is connected to the inside of the transition cylinder 303. A collection bucket 204 is fixedly installed on the upper end of the peeling bucket 2. The outer wall of the collection bucket 204 has a filter mesh structure, and the upper end of the transition cylinder 303 is connected to the inside of the collection bucket 204.

[0021] By adopting the above technical solution, when the friction plate 301 rotates, the rubber pad 305, in conjunction with the bearing plate 201, can rub the surface of the beans, thereby causing the bean skins to detach. At the same time, when the friction plate 301 rotates, it can drive the transition cylinder 303 to rotate, thereby driving the fan blades 304 inside the transition cylinder 303 to rotate. After the fan blades 304 rotate, the pressure inside the transition cylinder 303 changes. At this time, under the action of pressure, the bean skins can be drawn into the suction groove 302, causing the bean skins to detach from the beans. Furthermore, the bean skins can enter the collection bucket 204 under the action of pressure difference.

[0022] The drive assembly 4 includes a rotating frame 401 rotatably mounted on the upper side of the peeling barrel 2, a transition cylinder 303 passing through one edge of the rotating frame 401 and rotatably connected thereto, a fixed frame 202 fixedly mounted on the upper end of the peeling barrel 2, and the drive assembly 4 also includes a drive motor 402 mounted on the drive assembly 4, the output end of the drive motor 402 passing through the fixed frame 202 and fixedly connected to the center of the rotating frame 401. A gear 306 is fixedly installed on the outer wall of the connection between the transition cylinder 303 and the rotating frame 401, and multiple meshing teeth 203 that mesh with the gear 306 are opened on the inner side of the connection between the peeling barrel 2 and the rotating frame 401.

[0023] By adopting the above technical solution, the drive motor 402 can drive the rotating frame 401 to rotate. When the rotating frame 401 rotates, it can drive the transition cylinder 303 to revolve. When the transition cylinder 303 revolves, it can drive the gear 306 on its surface to revolve. When the gear 306 revolves, it can mesh with the meshing teeth 203, thereby driving the transition cylinder 303 to rotate. When the rotating frame 401 revolves, it can rub the beans at different positions.

[0024] The inner wall of the peeling barrel 2 has two guide grooves 205 symmetrically arranged at the position corresponding to the support plate 201. A guide block 206 is slidably installed inside the guide groove 205. The guide block 206 can move up and down within the guide groove 205. An electronic rotating shaft 207 is rotatably installed inside the guide block 206. The end of the electronic rotating shaft 207 away from the guide block 206 is fixedly connected to the outer wall of the support plate 201. A sealing gasket 208 is fixedly installed on the circumferential surface of the support plate 201. The sealing gasket 208 is in pressure contact with the inner wall of the peeling barrel 2. The sealing gasket 208 can ensure the sealing between the friction plate 301 and the peeling barrel 2. A return spring 209 is fixedly installed at the lower end of the guide block 206. A pressure sensor 210 is embedded in the guide groove 205 at a position corresponding to the return spring 209. The lower end of the return spring 209 presses against the upper end of the pressure sensor 210. A pressure block 211 is fixedly installed on one side of the upper end of the bearing plate 201. The upper end of the pressure block 211 has an inclined structure. A pressing rod 307 is fixedly installed at the lower end of the friction plate 301. The pressing rod 307 presses against the upper end of the pressure block 211. When the friction plate 301 rotates, it can press the pressure block 211 through the pressing rod 307, thereby causing the bearing plate 201 to shake and the detached bean skin to be lifted up, making it easier to be sucked away. The peeling bucket 2 is filled with a soaking solution for disinfection. The peeling barrel 2 has a discharge port 213 on the outer wall of the middle part, and a waste bin 214 is installed on the outside of the peeling barrel 2 at the position corresponding to the discharge port 213.

[0025] By adopting the above technical solution, after the drive motor 402 has been working for a period of time, the control module 102 controls the electronic rotating shaft 207 to drive the support plate 201 to rotate. After the support plate 201 rotates, the beans on its upper end can slide to its lower side and enter the soaking liquid. When the peeled beans enter the soaking liquid, the bad beans will float on the surface of the soaking liquid because their mass is smaller. At this time, after the level of the soaking liquid rises, the bad beans can flow out through the discharge port 213 into the waste bucket 214.

[0026] A toxin analyzer 212 is fixedly installed inside the lower end of the peeling tank 2. A control module 102 is fixedly installed on the base 1 via a fixing rod 101. A data analysis module 103 is also installed on the outside of the fixing rod 101. The toxin analyzer 212 transmits the detected data to the data analysis module 103, which analyzes the toxins in the soaking solution. The control module 102 is also fixedly installed on the fixing rod 101. The control module 102 is used to control the operation of the drive motor 402 and the electronic rotating shaft 207.

[0027] By adopting the above technical solution, the toxin analyzer 212 can analyze the toxin content in the soaking solution. The data analysis module 103 compares the toxin content standard of different beans with the detected results to determine whether the batch of beans meets the standard. The data analysis module 103 can analyze the type of beans poured in based on the pressure received by the pressure sensor 210, and send different signals to the control module 102 to automatically adjust the friction time with the beans, avoiding excessive or insufficient friction peeling time. At the same time, after the drive motor 402 stops working, the control module 102 can control the electronic shaft 207 to rotate, so that the beans fall into the soaking solution, and then control the electronic shaft 207 to rotate back to the initial position.

[0028] A method for producing dehulled and detoxified legume feed: S1: A fixed volume of legumes is placed on the support plate 201, and the type of beans poured into the peeling bucket 2 is determined by the pressure sensor 210. S2: The drive assembly 4 drives the friction plate 301 to rotate and work with the support plate 201 to rub the beans, causing the bean skin to detach. The working time of the drive motor 402 is controlled by the data analysis module 103 and the control module 102. S3: When the bearing plate 201 rotates, it drives the fan blades 304 to rotate. The air flow will draw the skin separated by friction out of the suction groove 302 and let the separated skin enter the collection bucket 204 for storage. S4: The electronic rotating shaft 207 is controlled by the control module 102 to make the peeled beans fall into the soaking solution for soaking. The soaking solution is tested by the toxin analyzer 212, and then the data analysis module 103 determines whether this batch of beans is qualified.

[0029] The above are merely preferred embodiments of the present invention; however, the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and its improved concept, should be covered within the scope of protection of the present invention.

Claims

1. A machine for producing dehulled and detoxified feed from legumes, comprising a base (1) and a dehulling barrel (2) mounted on the base (1), characterized in that: The peeling bucket (2) is equipped with a support plate (201) inside, and a friction assembly (3) for peeling is installed on the upper side inside the peeling bucket (2). The friction assembly (3) includes a friction plate (301), there is a gap between the friction plate (301) and the support plate (201), and the size of the friction plate (301) is smaller than the size of the support plate (201). A drive assembly (4) is installed on the upper side of the friction plate (301). The drive assembly (4) is used to drive the friction plate (301) to rotate, and the drive assembly (4) can also drive the friction plate (301) to move. The friction plate (301) has multiple suction slots (302) inside, and a transition cylinder (303) is fixedly installed at the upper end of the friction plate (301). Multiple fan blades (304) that rotate with the friction plate (301) are fixedly installed inside the transition cylinder (303).

2. The machine for producing dehulled and detoxified legume feed according to claim 1, characterized in that: The friction assembly (3) also includes a rubber pad (305) fixedly installed at the lower end of the friction plate (301). The suction groove (302) is inclined and the side of the suction groove (302) closer to the edge of the friction plate (301) is lower. The connection of multiple suction grooves (302) is connected to the inside of the transition cylinder (303).

3. The machine for producing dehulled and detoxified legume feed according to claim 2, characterized in that: The drive assembly (4) includes a rotating frame (401) rotatably mounted on the upper side of the peeling barrel (2). The upper side of the transition cylinder (303) passes through one edge of the rotating frame (401) and is rotatably connected to it. A fixed frame (202) is fixedly mounted on the upper end of the peeling barrel (2). The drive assembly (4) also includes a drive motor (402) mounted on the drive assembly (4). The output end of the drive motor (402) passes through the fixed frame (202) and is fixedly connected to the center of the rotating frame (401).

4. The machine for producing dehulled and detoxified legume feed according to claim 3, characterized in that: A gear (306) is fixedly installed on the outer wall of the connection between the transition cylinder (303) and the rotating frame (401), and a plurality of meshing teeth (203) that mesh with the gear (306) are provided on the inner side of the connection between the peeling barrel (2) and the rotating frame (401).

5. The machine for producing dehulled and detoxified legume feed according to claim 4, characterized in that: The peeling bucket (2) is fixedly installed with a collection bucket (204) at the upper end. The outer wall of the collection bucket (204) is a filter mesh structure, and the upper end of the transition cylinder (303) is connected to the inside of the collection bucket (204).

6. The machine for producing dehulled and detoxified legume feed according to claim 5, characterized in that: The peeling barrel (2) has two guide grooves (205) symmetrically arranged on the inner wall corresponding to the support plate (201). A guide block (206) is slidably installed inside the guide groove (205). An electronic rotating shaft (207) is rotatably installed inside the guide block (206). The end of the electronic rotating shaft (207) away from the guide block (206) is fixedly connected to the outer wall of the support plate (201). A sealing gasket (208) is fixedly installed on the circumferential surface of the support plate (201). The sealing gasket (208) is in contact with the inner wall of the peeling barrel (2).

7. The machine for producing dehulled and detoxified legume feed according to claim 6, characterized in that: A reset spring (209) is fixedly installed at the lower end of the guide block (206). A pressure sensor (210) is embedded in the guide groove (205) at a position corresponding to the reset spring (209). The lower end of the reset spring (209) presses against the upper end of the pressure sensor (210). A pressure block (211) is fixedly installed on one side of the upper end of the bearing plate (201). The upper end of the pressure block (211) has an inclined structure. A pressing rod (307) is fixedly installed at the lower end of the friction plate (301). The pressing rod (307) presses against the upper end of the pressure block (211).

8. The machine for producing dehulled and detoxified legume feed according to claim 7, characterized in that: The peeling bucket (2) is filled with a soaking solution for disinfection, and a toxin analyzer (212) is fixedly installed at the lower end of the peeling bucket (2). A control module (102) is fixedly installed on the base (1) via a fixing rod (101). A data analysis module (103) is also installed on the outside of the fixing rod (101). The toxin analyzer (212) transmits the detected data to the data analysis module (103), and the data analysis module (103) analyzes the toxins in the soaking solution. A control module (102) is also fixedly installed on the fixing rod (101). The control module (102) is used to control the operation of the drive motor (402) and the operation of the electronic rotating shaft (207).

9. The machinery for producing dehulled and detoxified legume feed according to claim 8, characterized in that: The peeling barrel (2) has a discharge port (213) on the outer wall of the middle part, and a waste bin (214) is installed on the outside of the peeling barrel (2) at the position corresponding to the discharge port (213).

10. A production method applicable to the legume crop dehulling and detoxification feed production machinery as described in claim 9, comprising the following steps: S1: Place a fixed volume of legumes onto the support plate (201) and use the pressure sensor (210) to determine the type of legumes poured into the peeling bucket (2); S2: The driving component (4) drives the friction plate (301) to rotate and work with the bearing plate (201) to rub the beans, so that the bean skin is removed. The working time of the drive motor (402) is controlled by the data analysis module (103) and the control module (102). S3: When the bearing plate (201) rotates, it drives the fan blades (304) to rotate. The air flow draws the skin separated by friction out of the suction groove (302) and puts the separated skin into the collection bucket (204) for storage. S4: The electronic rotating shaft (207) is controlled by the control module (102) to make the peeled beans fall into the soaking solution for soaking. The soaking solution is tested by the toxin analyzer (212), and then the data analysis module (103) determines whether the batch of beans is qualified.

Images