Monitoring and embossing device capable of adaptively adjusting embossing effect

Abstract

The invention belongs to the technical field of embossing equipment, and particularly relates to a monitoring and embossing device capable of adaptively adjusting the embossing effect, the monitoring and embossing device comprises a base, a connecting seat and discharging equipment, the connecting seat is fixedly mounted between the base and the discharging equipment, the monitoring and embossing device further comprises two fixing plates, and the two fixing plates are symmetrically and fixedly mounted on the base; a plurality of rotating columns are fixedly installed between the two fixing plates, a convex groove is formed in the base, a fixing strip is fixedly installed at the top of the convex groove and located between the two fixing plates, and a second sponge is fixedly installed on the fixing strip; according to the invention, the sensor I, the sensor II and the sensor III can sense the change of the thickness of the plate, and then the driving assembly automatically adjusts and drives the rotating speeds of the embossing roller I, the embossing roller IV, the embossing roller II and the embossing roller III, so that the uniformity of the embossing effect is ensured; and meanwhile, the thickness of the plate is gradually uniform through the rotating speed change of the first embossing roller, the fourth embossing roller, the second embossing roller and the third embossing roller, and the consistent embossing effect is guaranteed.

Description

Technical Field

[0001] This invention belongs to the field of embossing equipment technology, and particularly relates to a monitoring and embossing device capable of adaptively adjusting the embossing effect. Background Technology

[0002] Embossing equipment is a type of machinery used to create various patterns, designs, or textures on the surface of materials. It primarily uses molds, pressure, and temperature to deform the material surface, thereby forming patterns with aesthetic or functional effects. Embossing equipment is widely used in many industries, including leather processing, textiles, metal surface treatment, plastics processing, and paper processing.

[0003] In existing technologies, when embossing boards using embossing rollers, the spacing between the rollers is fixed. When embossing boards of varying thicknesses, technicians must adjust the spacing, a lengthy and cumbersome process. Furthermore, foreign objects can easily fall onto some boards, resulting in incomplete embossing. Therefore, we propose a monitoring and embossing device that can adaptively adjust the embossing effect. Summary of the Invention

[0004] The purpose of this invention is to provide a monitoring and embossing device capable of adaptively adjusting the embossing effect, so as to solve the problems mentioned in the background art.

[0005] In view of this, the present invention provides a monitoring and embossing device capable of adaptively adjusting the embossing effect, comprising a base, a connecting seat, and a discharge device, wherein the connecting seat is fixedly installed between the base and the discharge device, and further comprising: Two fixed plates are symmetrically fixedly installed on the base, and several rotating columns are fixedly installed between the two fixed plates. A convex groove is opened in the base. A fixing strip is fixedly installed at the top of the convex groove and between the two fixed plates. A second sponge is fixedly installed on the fixing strip. A U-shaped plate is fixedly installed at the top of the two fixed plates and directly above the second sponge. A first sponge is fixedly installed inside the U-shaped plate. The outer shell is fixedly installed in the convex groove, and several exhaust pipes are symmetrically fixedly installed on both sides of the outer shell. One end of the exhaust pipe passes through the top of the convex groove and faces the middle position between the two fixed plates. A cleaning component, located inside the housing and used to blow air into the housing, wherein the top of the housing has several round holes; The base plate is fixedly installed on the connecting seat, and the top of the base plate is symmetrically fixedly installed with a fixing frame. Embossing roller one and embossing roller four are rotatably installed between the two fixing frames. Embossing roller two and embossing roller three are respectively provided above embossing roller one and embossing roller four. Sensor one and sensor two are fixedly installed on both sides of the fixing frame, and sensor three is fixedly installed between the two fixing frames. A drive assembly is mounted on one of the fixed frames and is used to drive embossing roller one, embossing roller four, embossing roller two and embossing roller three to rotate. The monitoring component includes a monitoring platform, a vision camera, and a paintbrush. The vision camera is located inside the monitoring platform and is used to take embossed photographs of the surface of the board below. The inner wall of the monitoring platform is also equipped with a first cylinder, the output end of which is connected to a second cylinder, and the output end of the second cylinder is connected to the paintbrush.

[0006] In this technical solution, by setting up Sponge 2, Sponge 1, several exhaust pipes, cleaning components and housing, it is ensured that when the board moves on several rotating columns, Sponge 2 and Sponge 1 can directly clean the top and bottom surfaces of the board to remove foreign objects. Then, the cleaning components blow air into several exhaust pipes and several round holes from inside the housing to clean the floating dust remaining on the top and bottom surfaces of the board again, ensuring the cleanliness of the board surface and the quality of the board embossing. Meanwhile, the sensor 1, sensor 2 and sensor 3 can detect changes in the thickness of the board. Subsequently, the drive component automatically adjusts the rotation speed of the embossing roller 1, embossing roller 4, embossing roller 2 and embossing roller 3 to ensure a uniform embossing effect. At the same time, the change in rotation speed of the embossing roller 1, embossing roller 4, embossing roller 2 and embossing roller 3 can make the thickness of the board gradually uniform.

[0007] In the above technical solution, the driving component further includes: A rectangular plate is connected to one of the fixed frames via several connecting columns. A pulley five and two pulleys six are rotatably mounted between the rectangular plate and one of the fixed frames. A motor two is fixedly mounted on one side of the rectangular plate, and the output shaft of the motor two passes through the rectangular plate and is fixed to the pulley five. An intelligent controller is fixedly mounted on one side of the rectangular plate. Two lifting frames are slidably installed in two fixed frames, and an embossing roller three is rotatably installed between the two lifting frames. One end of the embossing roller three passes through one of the lifting frames and is coaxially connected to a pulley three. Rotating columns two are rotatably installed on the upper and lower sides of the pulley three and on one of the lifting frames. An adjusting screw one is rotatably installed on the lifting frame one, and the upper end of the adjusting screw one passes through the top of the lifting frame one. One end of the embossing roller four is coaxially connected to a pulley four. Two lifting frames are slidably installed in two fixed frames respectively, and an embossing roller is rotatably installed between the two lifting frames. One end of the embossing roller passes through one of the lifting frames and is coaxially connected to a pulley. A rotating column is rotatably installed on the upper and lower sides of the pulley and on one of the lifting frames. An adjusting screw is rotatably installed on the lifting frame, and the upper end of the adjusting screw passes through the top of the lifting frame. One end of the embossing roller is coaxially connected to the pulley. The belt drive is mounted on pulley one, pulley two, pulley three, pulley four, pulley five and pulley six, one of the rotating columns two and one of the rotating columns one.

[0008] In this technical solution, the operator rotates two adjusting screws 1 and two adjusting screws 2 according to the thickness of the board. Under the action of the screws, the two lifting frames 1 will move the embossing roller 3 up and down to adjust the distance between the embossing roller 3 and the embossing roller 4. At the same time, the two lifting frames 2 will drive the embossing roller 2 to move up and down to adjust the distance between the embossing roller 2 and the embossing roller 1. When motor 2 is connected to the power supply and started, the output shaft of motor 2 drives pulley 5 to rotate. Then, pulley 5 drives the belt drive, which in turn drives pulley 6, rotating column 1, pulley 2, pulley 1, pulley 4, rotating column 2, and pulley 3 to rotate together. At the same time, pulley 4 drives embossing roller 4 to rotate, pulley 3 drives embossing roller 3 to rotate, pulley 1 drives embossing roller 1 to rotate, and pulley 2 drives embossing roller 2 to rotate, ensuring that the rotating embossing rollers 1, 4, 2, and 3 can emboss the board.

[0009] In the above technical solution, furthermore, several of the connecting columns are rotatably connected to the rectangular plate and one of the fixing frames, and the second motor is rotatably connected to the rectangular plate.

[0010] In this technical solution, it is ensured that the belt can also drive the connecting column to rotate, so that the second motor can work normally on the rectangular plate.

[0011] In the above technical solution, further, the first adjusting screw is threadedly connected to the first lifting frame, and the second adjusting screw is threadedly connected to the first lifting frame.

[0012] In this technical solution, under the action of the screw thread, adjusting screw one can move up and down on lifting frame one, and adjusting screw two can move up and down on lifting frame one.

[0013] In the above technical solution, furthermore, sensor one, sensor two, and sensor three are all electrically connected to the intelligent controller, and the intelligent controller is electrically connected to motor two.

[0014] In this technical solution, sensors 1, 2, and 3 are ensured to detect changes in the thickness of the sheet material and transmit the information to the intelligent controller for processing. Subsequently, the intelligent controller automatically adjusts the rotation speed of the output shaft of motor 2. This, in turn, adjusts the rotation speed of pulley 5 via belt, driving pulley 6, rotating column 1, pulley 2, pulley 1, pulley 4, rotating column 2, and pulley 3. Simultaneously, pulley 4 drives the rotation speed of embossing roller 4, pulley 3 drives the rotation speed of embossing roller 3, pulley 1 drives the rotation speed of embossing roller 1, and pulley 2 drives the rotation speed of embossing roller 2. This ensures a uniform embossing effect and, through the changes in the rotation speeds of embossing roller 1, embossing roller 4, embossing roller 2, and embossing roller 3, gradually uniformizes the sheet material thickness.

[0015] In the above technical solution, the bottom of the second sponge and the top of the rotating column are on the same horizontal plane, and the top of the first sponge and the bottom of the rotating column are on the same horizontal plane.

[0016] In this technical solution, it is ensured that sponge two and sponge one can clean both sides of the board.

[0017] In the above technical solution, the distance between the outer shell and the bottom of the convex groove is further 3-10cm.

[0018] In this technical solution, it is convenient for outside air to enter the housing through the bottom of the housing.

[0019] Furthermore, in the above technical solution, the connecting seat, the base plate, and the two fixing frames are integrally formed.

[0020] In this technical solution, the structural stability of the connecting seat, the base plate, and the two fixing frames is ensured.

[0021] In the above technical solution, the cleaning component further includes: Motor 1 is fixed to the inner wall of the housing via several connecting rods, and fan blades are fixedly installed on the output shaft of motor 1.

[0022] In this technical solution, when motor one is connected to the power supply and started, the output shaft of motor one can drive the fan blades to rotate, which can draw outside air into the casing. Under the action of air pressure, a large amount of air is blown onto the board through several exhaust pipes and several round holes, so that the floating dust remaining on the top and bottom surfaces of the board can be cleaned again, ensuring the cleanliness of the board surface and ensuring the quality of the board embossing.

[0023] In the above technical solution, furthermore, the two ends of the connecting rod are tightly welded to the second motor and the inner wall of the housing, respectively.

[0024] In this technical solution, the structural stability of the connecting rod and the motor is ensured.

[0025] This technical solution also includes an artificial intelligence system for the production field. The artificial intelligence system includes an edge computing module and a deep learning model. The edge computing module communicates with the vision cameras of sensor 1, sensor 2, sensor 3 and the monitoring component via industrial Ethernet to receive sheet thickness data and embossing texture image data. The deep learning model is trained based on massive embossing process data and is used to analyze the data and generate optimized control commands for embossing roller speed, adjusting screw fine-tuning, and cleaning component fan blade speed. The artificial intelligence system communicates with an intelligent controller to send control commands to the intelligent controller to drive the drive components to adjust the operating status of embossing roller 1, embossing roller 2, embossing roller 3, embossing roller 4 and the working status of the cleaning component. The artificial intelligence system can also access the production management platform through the industrial internet to record process parameters and detection results and iteratively train the model.

[0026] The beneficial effects of this invention are: 1. This adaptive embossing equipment, through the installation of sponge two, sponge one, several exhaust pipes, a cleaning component, and a housing, ensures that when the board moves on several rotating columns, sponge two and sponge one can directly clean the top and bottom surfaces of the board to remove foreign objects. Subsequently, the cleaning component blows air into several exhaust pipes and several round holes inside the housing to further clean the residual dust on the top and bottom surfaces of the board, ensuring the cleanliness of the board surface and guaranteeing the quality of the embossing.

[0027] 2. This adaptive embossing equipment can detect changes in the thickness of the board material through sensors 1, 2, and 3. Subsequently, the drive assembly automatically adjusts the rotation speed of embossing rollers 1, 4, 2, and 3 to ensure a uniform embossing effect. At the same time, the changes in the rotation speed of embossing rollers 1, 4, 2, and 3 can gradually make the board material thickness more uniform, thus ensuring a consistent embossing effect. Attached Figure Description

[0028] Figure 1 This is a schematic diagram of the overall structure of the present invention; Figure 2 This is a detailed internal structural diagram of the base in this invention; Figure 3 This is one of the schematic diagrams of the regional structure of the base plate in this invention; Figure 4 This is the second schematic diagram of the regional structure of the base plate in this invention; Figure 5 This is a schematic diagram of the structure of the local explosion in this invention; Figure 6 This is a schematic diagram of the outer shell structure in this invention; Figure 7 This is a schematic diagram of the monitoring component of the present invention.

[0029] The markings in the diagram are as follows: 11. Base; 12. Fixing plate; 13. Rotating column; 14. U-shaped plate; 15. Sponge 1; 16. Convex groove; 17. Fixing strip; 18. Sponge 2; 19. Outer shell; 10. Exhaust pipe; 11. Round hole; 12. Motor 1; 13. Fan blade; 24. Connecting seat; 15. Base plate; 16. Fixing frame; 17. Embossing roller 1; 18. Pulley 1; 19. Embossing roller 2; 10. Pulley 2; 11. Rotating column 1; 22. Lifting frame 1; 23. Adjustment 1. Lead screw 1; 232. Embossing roller 3; 2321. Belt pulley 3; 2322. Rotating column 2; 233. Embossing roller 4; 2331. Belt pulley 4; 24. Sensor 1; 25. Sensor 2; 3. Discharge device; 4. Sensor 3; 5. Rectangular plate; 51. Belt pulley 5; 52. Belt pulley 6; 6. Motor 2; 7. Lifting frame 2; 71. Adjusting lead screw 2; 80. Monitoring platform; 81. Vision camera; 82. Paintbrush; 83. First cylinder; 84. Second cylinder; 85. Door curtain. Detailed Implementation

[0030] The technical solutions of the embodiments of this application will be clearly described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this application. All other embodiments obtained by those skilled in the art based on the embodiments of this application are within the scope of protection of this application.

[0031] In the description of this application, it should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments according to this application. For ease of description, the dimensions of the various parts shown in the drawings are not drawn to actual scale. Techniques, methods, and devices known to those skilled in the art may not be discussed in detail, but where appropriate, such techniques, methods, and devices should be considered part of the specification. In all examples shown and discussed herein, any specific values ​​should be interpreted as merely exemplary and not as limitations. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar reference numerals and letters in the following drawings denote similar items; therefore, once an item is defined in one drawing, it need not be further discussed in subsequent drawings.

[0032] It should be noted that the terms "first," "second," etc., used in the specification and claims of this application are used to distinguish similar objects and not to describe a specific order or sequence. It should be understood that such use of data can be interchanged where appropriate so that embodiments of this application can be implemented in orders other than those illustrated or described herein, and the objects distinguished by "first," "second," etc., are generally of the same class and are not limited in number; for example, a first object can be one or more. Furthermore, in the specification and claims, "and / or" indicates at least one of the connected objects, and the character " / " generally indicates that the preceding and following objects are in an "or" relationship.

[0033] It should be noted that in the description of this application, the directional terms such as "front, back, up, down, left, right", "horizontal, vertical, horizontal" and "top, bottom" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description. Unless otherwise stated, these directional terms do not indicate or imply that the device or element referred to must have a specific orientation or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the scope of protection of this application. The directional terms "inner" and "outer" refer to the inner and outer contours relative to the outline of each component itself.

[0034] It should be noted that, in this application, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes that element. Furthermore, it should be noted that the scope of the methods and apparatuses in the embodiments of this application is not limited to performing functions in the order shown or discussed, but may also include performing functions substantially simultaneously or in the reverse order, depending on the functions involved. For example, the described methods may be performed in a different order than described, and various steps may be added, omitted, or combined. Additionally, features described with reference to certain examples may be combined in other examples.

[0035] Example 1: Please refer to Figure 1-6 As shown in the figure, this embodiment provides a monitoring and embossing device capable of adaptively adjusting the embossing effect, including a base 1, a connecting seat 2, and a discharge device 3, wherein the connecting seat 2 is fixedly installed between the base 1 and the discharge device 3, and further includes: Two fixed plates 11 are symmetrically fixedly installed on the base 1, and several rotating columns 12 are fixedly installed between the two fixed plates 11. A convex groove 15 is opened in the base 1. A fixing strip 16 is fixedly installed on the top of the convex groove 15 and between the two fixed plates 11. A second sponge 17 is fixedly installed on the fixing strip 16. A U-shaped plate 13 is fixedly installed on the top of the two fixed plates 11 and directly above the second sponge 17. A first sponge 14 is fixedly installed inside the U-shaped plate 13. The outer casing 18 is fixedly installed inside the convex groove 15, and several exhaust pipes 181 are symmetrically fixedly installed on both sides of the outer casing 18. One end of the exhaust pipe 181 passes through the top of the convex groove 15 and faces the middle position between the two fixed plates 11. A cleaning component is located inside the housing 18 and is used to blow air into the housing 18. Several round holes 182 are provided at the top of the housing 18. The base plate 21 is fixedly installed on the connecting seat 2, and the top of the base plate 21 is symmetrically fixedly installed with a fixing frame 22. Embossing roller 1 221 and embossing roller 4 233 are rotatably installed between the two fixing frames 22. Embossing roller 222 and embossing roller 3 232 are respectively provided above embossing roller 1 221 and embossing roller 4 233. Sensor 1 24 and sensor 25 are fixedly installed on both sides of the fixing frame 22, and sensor 3 4 is fixedly installed between the two fixing frames 22. The drive assembly is mounted on one of the fixed frames 22 and is used to drive the embossing roller 1 221, embossing roller 4 233, embossing roller 2 222 and embossing roller 3 232 to rotate.

[0036] As can be seen from this embodiment, by setting up sponge 2 17, sponge 14, several exhaust pipes 181, cleaning components and housing 18, it is ensured that when the board moves on several rotating columns 12, the board is a plastic product in this embodiment, ensuring that sponge 2 17 and sponge 14 can directly clean the top and bottom surfaces of the board and remove foreign objects from the board. Subsequently, the cleaning components blow air into several exhaust pipes 181 and several round holes 182 from inside the housing 18, so that the residual dust on the top and bottom surfaces of the board is cleaned again, ensuring the cleanliness of the board surface and ensuring the quality of the board embossing. Meanwhile, the sensor 1 24, sensor 2 25, and sensor 3 4 can detect changes in the thickness of the board. Sensor 1 24 is protected by a sensor housing 241. Subsequently, the drive assembly automatically adjusts the rotation speed of the embossing roller 1 221, embossing roller 4 233, embossing roller 2 222, and embossing roller 3 232 to ensure a uniform embossing effect. At the same time, the changes in the rotation speed of embossing roller 1 221, embossing roller 4 233, embossing roller 2 222, and embossing roller 3 232 can make the thickness of the board gradually uniform.

[0037] Example 2: This example provides a monitoring and embossing device capable of adaptively adjusting the embossing effect. In addition to the technical solutions described in the above examples, it also has the following technical features, including a driving component: A rectangular plate 5 is connected to one of the fixed frames 22 by several connecting columns. A pulley 51 and two pulleys 52 are rotatably mounted between the rectangular plate 5 and one of the fixed frames 22. A motor 6 is fixedly mounted on one side of the rectangular plate 5, and the output shaft of the motor 6 passes through the rectangular plate 5 and is fixed to the pulley 51. An intelligent controller is fixedly mounted on one side of the rectangular plate 5. Two lifting frames 23 are slidably installed in two fixed frames 22 respectively, and embossing roller 232 is rotatably installed between the two lifting frames 23. One end of embossing roller 232 passes through one of the lifting frames 23 and is coaxially connected to pulley 2321. Rotating columns 2322 are rotatably installed on both the upper and lower sides of pulley 2321 and on one of the lifting frames 23. Adjusting screw 231 is rotatably installed on lifting frame 23, and the upper end of adjusting screw 231 passes through the top of lifting frame 23. One end of embossing roller 233 is coaxially connected to pulley 2331. Two lifting frames 2 7 are slidably installed in two fixed frames 22 respectively, and embossing roller 2 222 is rotatably installed between the two lifting frames 2 7. One end of embossing roller 2 222 passes through one of the lifting frames 2 7 and is coaxially connected to pulley 2 2221. Rotary column 1 2222 is rotatably installed on the upper and lower sides of pulley 2 2221 and on one of the lifting frames 2 7. Adjusting screw 2 71 is rotatably installed on lifting frame 2 7, and the upper end of adjusting screw 2 71 passes through the top of lifting frame 1 23. One end of embossing roller 1 221 is coaxially connected to pulley 1 2211. The belt drive is mounted on pulley 1 2211, pulley 2221, pulley 3 2321, pulley 4 2331, pulley 5 51 and pulley 6 52, as well as on one of the rotating columns 2322 and one of the rotating columns 1 2222.

[0038] Embossing roller 3 232 is located directly above embossing roller 4 233, and embossing roller 222 is located directly above embossing roller 1 221.

[0039] As can be seen in this embodiment, the operator rotates two adjusting screws 1 231 and two adjusting screws 2 71 according to the thickness of the board. Under the action of the screws, the two lifting frames 1 23 will move the embossing roller 3 232 up and down, adjusting the distance between the embossing roller 3 232 and the embossing roller 4 233. At the same time, the two lifting frames 2 7 will drive the embossing roller 2 222 to move up and down, adjusting the distance between the embossing roller 2 222 and the embossing roller 1 221. When motor 26 is powered on and started, the output shaft of motor 26 drives pulley 51 to rotate. Motor 26 is mounted on motor mounting plate 26. Subsequently, pulley 51 drives the belt to drive the belt, which in turn drives pulley 6 52, rotating column 1 2222, pulley 2 2221, pulley 1 2211, pulley 4 2331, rotating column 2 2322, and pulley 3 2321 to rotate together. At the same time, pulley 4 2331 drives embossing roller 4 233 to rotate, pulley 3 2321 drives embossing roller 3 232 to rotate, pulley 1 2211 drives embossing roller 1 221 to rotate, and pulley 2 2221 drives embossing roller 2 222 to rotate, ensuring that the rotating embossing roller 1 221, embossing roller 4 233, embossing roller 2 222, and embossing roller 3 232 can emboss the board.

[0040] Example 3: This example provides a monitoring and embossing device that can adaptively adjust the embossing effect. In addition to the technical solutions of the above examples, it also has the following technical features: several connecting columns are rotatably connected to the rectangular plate 5 and one of the fixing frames 22, and the motor 6 is rotatably connected to the rectangular plate 5.

[0041] As can be seen from this embodiment, the belt can also drive the connecting column to rotate, ensuring that motor 6 can work normally on the rectangular plate 5.

[0042] Example 4: This example provides a monitoring and embossing device that can adaptively adjust the embossing effect. In addition to the technical solutions of the above examples, it also has the following technical features: adjusting screw 231 is threadedly connected to lifting frame 23, and adjusting screw 71 is threadedly connected to lifting frame 23.

[0043] As can be seen from this embodiment, under the action of the screw thread, the adjusting screw 231 can move up and down on the lifting frame 23, and the adjusting screw 71 can move up and down on the lifting frame 23.

[0044] Example 5: This example provides a monitoring and embossing device that can adaptively adjust the embossing effect. In addition to the technical solutions of the above examples, it also has the following technical features: sensor 1 24, sensor 25 and sensor 3 4 are all electrically connected to the intelligent controller, and the intelligent controller is electrically connected to motor 2 6.

[0045] This embodiment shows that, to ensure that sensors 24, 25, and 4 can detect changes in the thickness of the sheet metal and transmit information to the intelligent controller for processing, the intelligent controller automatically adjusts the rotation speed of the output shaft of motor 6. This, in turn, adjusts the rotation speed of pulley 51 via belt, driving pulley 52, rotating column 2222, pulley 2221, pulley 2211, pulley 4 2331, rotating column 2322, and pulley 3 2321. Simultaneously... The speed of the embossing roller 233 driven by pulley 4 2331 is adjusted, the speed of the embossing roller 232 driven by pulley 3 2321 is adjusted, the speed of the embossing roller 221 driven by pulley 1 2211 is adjusted, and the speed of the embossing roller 222 driven by pulley 2221 is adjusted to ensure a uniform embossing effect. At the same time, the thickness of the board can be gradually made uniform by changing the rotation speed of embossing roller 1 221, embossing roller 4 233, embossing roller 2 222 and embossing roller 3 232.

[0046] Example 6: This example provides a monitoring and embossing device that can adaptively adjust the embossing effect. In addition to the technical solutions of the above examples, it also has the following technical features: the bottom of sponge 2 17 and the top of the rotating column 12 are on the same horizontal plane, and the top of sponge 14 and the bottom of the rotating column 12 are on the same horizontal plane.

[0047] As can be seen from this embodiment, it ensures that sponge 2 17 and sponge 14 can clean both sides of the board.

[0048] Example 7: This example provides a monitoring and embossing device that can adaptively adjust the embossing effect. In addition to the technical solutions of the above examples, it also has the following technical features: the distance between the outer shell 18 and the bottom of the convex groove 15 is 3-10cm.

[0049] As can be seen from this embodiment, it is convenient for outside air to enter the housing 18 through the bottom of the housing 18.

[0050] Example 8: This example provides a monitoring and embossing device that can adaptively adjust the embossing effect. In addition to the technical solutions of the above examples, it also has the following technical features: the connecting seat 2, the base plate 21 and the two fixing frames 22 are integrally formed structures.

[0051] As can be seen from this embodiment, the structural stability of the connecting seat 2, the base plate 21, and the two fixing brackets 22 is ensured.

[0052] Example 9: This example provides a monitoring and embossing device capable of adaptively adjusting the embossing effect. In addition to the technical solutions of the above examples, it also has the following technical features: the cleaning component includes: Motor 19 is fixed to the inner wall of housing 18 by several connecting rods, and fan blades 191 are fixedly installed on the output shaft of motor 19.

[0053] As can be seen from this embodiment, when the motor 19 is connected to the power supply and started, the output shaft of the motor 19 can drive the fan blade 191 to rotate, which can draw outside air into the outer casing 18. Under the action of air pressure, a large amount of air is blown onto the board through several exhaust pipes 181 and several round holes 182, so that the floating dust remaining on the top and bottom surfaces of the board can be cleaned again, ensuring the cleanliness of the board surface and ensuring the quality of the board embossing.

[0054] Sponge 14 and Sponge 27 are located at the top and bottom of the board, respectively, and directly contact the board surface to perform the first stage of cleaning, removing large particles and attached substances. The cleaning component then drives the fan blade 191 through motor 19 to generate airflow. The airflow passes through the exhaust pipe 181 and the round hole 182 to form a directional spray, removing residual floating dust and small particles for the second stage of cleaning. Therefore, the dual cleaning mechanism of physical contact + airflow flushing significantly improves the cleaning effect.

[0055] Example 10: This example provides a monitoring and embossing device that can adaptively adjust the embossing effect. In addition to the technical solutions of the above examples, it also has the following technical features: the two ends of the connecting rod are tightly welded to the motor 6 and the inner wall of the housing 18, respectively.

[0056] This embodiment demonstrates that the structural stability of the connecting rod and motor 6 is ensured.

[0057] Working principle: According to the thickness of the board, the operator rotates two adjusting screws 1 231 and two adjusting screws 2 71. Under the action of the screws, the two lifting frames 1 23 will move the embossing roller 3 232 up and down, adjusting the distance between the embossing roller 3 232 and the embossing roller 4 233. At the same time, the two lifting frames 2 7 will drive the embossing roller 2 222 to move up and down, adjusting the distance between the embossing roller 2 222 and the embossing roller 1 221. When motor 26 is powered on and started, the output shaft of motor 26 drives pulley 51 to rotate. Then, pulley 51 drives the belt to drive the belt, which in turn drives pulley 6 52, rotating column 1 2222, pulley 2 2221, pulley 1 2211, pulley 4 2331, rotating column 2 2322, and pulley 3 2321 to rotate together. At the same time, pulley 4 2331 drives embossing roller 4 233 to rotate, pulley 3 2321 drives embossing roller 3 232 to rotate, pulley 1 2211 drives embossing roller 1 221 to rotate, and pulley 2 2221 drives embossing roller 2 222 to rotate. Subsequently, the board is placed on several rotating columns 12 and between embossing rollers 3 232 and 4 233, as well as between embossing roller 2 222 and embossing roller 1 221. The rotating embossing rollers 1 221, 4 233, 2 222 and 3 232 can emboss the board and drive the board to move. During the movement of the board, sponges 2 17 and 1 14 directly clean the top and bottom surfaces of the board to remove foreign objects from the board. At the same time, the motor 19 is connected to the power supply and started. The output shaft of the motor 19 can drive the fan blade 191 to rotate, which can draw outside air into the outer casing 18. Under the action of air pressure, a large amount of air is blown onto the board through several exhaust pipes 181 and several round holes 182, so that the floating dust remaining on the top and bottom surfaces of the board can be cleaned again, ensuring the cleanliness of the board surface and ensuring the quality of the board embossing. When the thickness of the sheet material changes, sensors 24, 25, and 4 detect the change and transmit the information to the intelligent controller for processing. The intelligent controller then automatically adjusts the rotation speed of the output shaft of motor 6. This adjustment, via a belt, drives pulley 51 to adjust the rotation speed of pulley 52, rotating column 2222, pulley 2221, pulley 1 2211, pulley 4 2331, rotating column 2322, and pulley 3 2321. Simultaneously... The speed of the embossing roller 233 driven by pulley 4 2331 is adjusted, the speed of the embossing roller 232 driven by pulley 3 2321 is adjusted, the speed of the embossing roller 221 driven by pulley 1 2211 is adjusted, and the speed of the embossing roller 222 driven by pulley 2221 is adjusted to ensure a uniform embossing effect. At the same time, the thickness of the board can be gradually made uniform by changing the rotation speed of embossing roller 1 221, embossing roller 4 233, embossing roller 2 222 and embossing roller 3 232.

[0058] Example 11: The monitoring component includes a monitoring platform 80, a vision camera 81, and a paintbrush 82. The vision camera 81 is located inside the monitoring platform 80 and is used to photograph and detect the embossing on the surface of the board below. The inner wall of the monitoring platform 80 is also equipped with a first cylinder 83, the output of which is connected to a second cylinder 84. The output of the second cylinder 84 is connected to the paintbrush 82. A curtain 85 is provided on one side of the monitoring platform 80 to prevent external debris from entering. The vision camera 81 takes real-time photos of the embossing on the board. Since any equipment may have errors, when the embossing effect is found to be substandard, the first cylinder 83 and the second cylinder 84 drive the paintbrush 82 up and down to draw straight lines on the board. The area between the two straight lines is considered abnormal, facilitating subsequent inspection and secondary processing. It also has a second function: when the board... When the thickness is uneven, the thickness of the board is detected in real time. By adjusting the rotation speed of the embossing roller, the uniformity of the board thickness is strictly controlled. This works in conjunction with the function of ensuring consistent embossing effect. The monitoring component is not only used to photograph the embossing effect of the board, but also to detect the thickness of the board in real time. It coordinates with the data of the aforementioned embossing components such as sensor 1 24, sensor 2 25, and sensor 3 4. Relying solely on sensors may lead to detection errors. By coordinating data with the monitoring component, the embossing effect is further improved. The rotation speed of the embossing roller is dynamically adjusted to locally crush the areas with uneven thickness, ensuring thickness uniformity while maintaining consistent embossing effect. Through the cleaning component, the various embossing components, and the monitoring component, a closed-loop system of thickness detection-embossing-cleaning-embossing and thickness detection is achieved, far exceeding the simple superposition of the effects of a single technology.

[0059] Furthermore, by embedding artificial intelligence systems in the production field, a closed-loop control system of "intelligent perception - data analysis - dynamic decision-making - precise execution" is constructed. The sheet thickness data collected in real time by sensors 24, 25, and 4 in the device, along with the image data on the clarity and integrity of the embossed texture captured by the vision camera 81 in the monitoring component, are transmitted in real time to the edge computing module of the artificial intelligence system via industrial Ethernet. This artificial intelligence system incorporates a deep learning model trained on massive amounts of embossing process data (covering the optimal roller speed and pressure parameters corresponding to different sheet materials, thicknesses, and embossed patterns). It can quickly perform multi-dimensional analysis of the input data. On one hand, it compares the current sheet thickness with the standard thickness deviation and, combined with historical adjustment data, predicts the optimal adjustment range of the embossing roller speed, avoiding the lag and errors that may occur with traditional single-sensor feedback. On the other hand, it uses image recognition algorithms to quantitatively evaluate the texture depth, continuity, and edge sharpness of the embossed pattern. If defects such as blurred texture or missing corners are identified, it automatically traces back to the spacing, speed, or cleaning group of embossing rollers 221, 222, 232, and 233. The system analyzes factors such as the cleanliness of the board material corresponding to components (including motor 19 and fan blade 191) and generates targeted adjustment schemes. Subsequently, the AI ​​system sends optimized control commands (such as motor 26 speed adjustment parameters and the fine-tuning amplitude of adjusting screws 1 and 2) to the intelligent controller (installed on one side of the rectangular plate 5). This drives the drive components to adjust the operating status of embossing rollers 121, 222, 322, and 4233 in real time. Simultaneously, it links with the cleaning components to dynamically adjust the speed of fan blade 191 (e.g., based on the surface dust detection data, automatically increasing the fan blade 191 speed when the dust concentration exceeds a threshold to ensure cleaning effectiveness). Furthermore, the AI ​​system can access the production management platform via the industrial internet to record the embossing process parameters and quality inspection results of each batch of boards in real time, forming a process database and continuously iterating and training the model. This continuously improves the adaptive adjustment accuracy and embossing quality stability of the device for different specifications of boards, realizing a shift from "passive response adjustment" in embossing production. Upgrade to "active prediction optimization", and work together with the original structure of the device (including base 1, connecting seat 2, discharge equipment 3, fixed plate 11, rotating column 12, U-shaped plate 13, sponge 14, convex groove 15, fixed strip 16, sponge 2 17, shell 18, exhaust pipe 181, round hole 182, bottom plate 21, fixed frame 22, lifting frame 1 (23), lifting frame 2 7, pulley 1 2211, pulley 2 2221, rotating column 1 2222, pulley 3 2321, rotating column 2 2322, pulley 4 2331, pulley 5 51, pulley 6 52, motor mounting plate 26, door curtain 85, first cylinder 83, second cylinder 84, paintbrush 82, monitoring platform 80) throughout the process.

[0060] The embodiments of this application have been described above with reference to the accompanying drawings. Unless otherwise specified, the embodiments and features in the embodiments of this application can be combined with each other. This application is not limited to the specific embodiments described above. The specific embodiments described above are merely illustrative and not restrictive. Those skilled in the art can make many other forms under the guidance of this application without departing from the spirit and scope of the claims, and all of these forms are within the protection scope of this application.

Claims

1. A monitoring and embossing device capable of adaptively adjusting the embossing effect, comprising a base, a connecting seat, and a discharge device, wherein the connecting seat is fixedly installed between the base and the discharge device, characterized in that, Also includes: Two fixed plates are symmetrically fixedly installed on the base, and several rotating columns are fixedly installed between the two fixed plates. A convex groove is opened in the base. A fixing strip is fixedly installed at the top of the convex groove and between the two fixed plates. A second sponge is fixedly installed on the fixing strip. A U-shaped plate is fixedly installed at the top of the two fixed plates and directly above the second sponge. A first sponge is fixedly installed inside the U-shaped plate. The outer shell is fixedly installed in the convex groove, and several exhaust pipes are symmetrically fixedly installed on both sides of the outer shell. One end of the exhaust pipe passes through the top of the convex groove and faces the middle position between the two fixed plates. A cleaning component, located inside the housing and used to blow air into the housing, wherein the top of the housing has several round holes; The base plate is fixedly installed on the connecting seat, and the top of the base plate is symmetrically fixedly installed with a fixing frame. Embossing roller one and embossing roller four are rotatably installed between the two fixing frames. Embossing roller two and embossing roller three are respectively provided above embossing roller one and embossing roller four. Sensor one and sensor two are fixedly installed on both sides of the fixing frame, and sensor three is fixedly installed between the two fixing frames. A drive assembly is mounted on one of the fixed frames and is used to drive embossing roller one, embossing roller four, embossing roller two and embossing roller three to rotate; Monitoring components are used to monitor embossed boards.

2. The adaptive embossing device according to claim 1, characterized in that: The driving component includes: A rectangular plate is connected to one of the fixed frames via several connecting columns. A pulley five and two pulleys six are rotatably mounted between the rectangular plate and one of the fixed frames. A motor two is fixedly mounted on one side of the rectangular plate, and the output shaft of the motor two passes through the rectangular plate and is fixed to the pulley five. An intelligent controller is fixedly mounted on one side of the rectangular plate. Two lifting frames are slidably installed in two fixed frames, and an embossing roller three is rotatably installed between the two lifting frames. One end of the embossing roller three passes through one of the lifting frames and is coaxially connected to a pulley three. Rotating columns two are rotatably installed on the upper and lower sides of the pulley three and on one of the lifting frames. An adjusting screw one is rotatably installed on the lifting frame one, and the upper end of the adjusting screw one passes through the top of the lifting frame one. One end of the embossing roller four is coaxially connected to a pulley four. Two lifting frames are slidably installed in two fixed frames respectively, and an embossing roller is rotatably installed between the two lifting frames. One end of the embossing roller passes through one of the lifting frames and is coaxially connected to a pulley. A rotating column is rotatably installed on the upper and lower sides of the pulley and on one of the lifting frames. An adjusting screw is rotatably installed on the lifting frame, and the upper end of the adjusting screw passes through the top of the lifting frame. One end of the embossing roller is coaxially connected to the pulley. The belt drive is mounted on pulley one, pulley two, pulley three, pulley four, pulley five and pulley six, one of the rotating columns two and one of the rotating columns one.

3. The adaptive embossing device according to claim 2, characterized in that: Several of the connecting columns are rotatably connected to the rectangular plate and one of the fixing frames, and the second motor is rotatably connected to the rectangular plate.

4. The adaptive adjustment embossing device according to claim 3, characterized in that: The first adjusting screw is threadedly connected to the first lifting frame, and the second adjusting screw is threadedly connected to the first lifting frame.

5. The adaptive embossing device according to claim 4, characterized in that: Sensor 1, Sensor 2, and Sensor 3 are all electrically connected to the intelligent controller, and the intelligent controller is electrically connected to Motor 2.

6. The adaptive embossing device according to claim 5, characterized in that: The bottom of the second sponge is on the same horizontal plane as the top of the rotating column, and the top of the first sponge is on the same horizontal plane as the bottom of the rotating column.

7. The adaptive embossing device according to claim 6, characterized in that: The distance between the outer shell and the bottom of the convex groove is 3-10cm, and the connecting seat, the base plate and the two fixing frames are integrally formed.

8. The adaptive embossing device according to claim 7, characterized in that: The cleaning component includes: Motor 1 is fixed to the inner wall of the housing via several connecting rods. Fan blades are fixedly installed on the output shaft of Motor 1. The two ends of the connecting rods are respectively tightly welded to Motor 2 and the inner wall of the housing.

9. The adaptive embossing device according to claim 8, characterized in that: The monitoring components include a monitoring platform, a vision camera, and a paintbrush. The vision camera is located inside the monitoring platform and is used to take embossed photographs of the surface of the board below. The inner wall of the monitoring platform is also equipped with a first cylinder, the output end of which is connected to a second cylinder, and the output end of the second cylinder is connected to the paintbrush.

10. The adaptive embossing device according to claim 1, characterized in that: It also includes an artificial intelligence system for the production field. The artificial intelligence system contains an edge computing module and a deep learning model. The edge computing module communicates with the vision cameras of sensor 1, sensor 2, sensor 3 and the monitoring component via industrial Ethernet to receive sheet thickness data and embossing texture image data. The deep learning model is trained based on massive embossing process data and is used to analyze the data and generate optimized control commands for embossing roller speed, adjusting screw fine-tuning and cleaning component fan blade speed. The artificial intelligence system communicates with the intelligent controller to send control commands to the intelligent controller to drive the drive components to adjust the operating status of embossing roller 1, embossing roller 2, embossing roller 3, embossing roller 4 and the working status of the cleaning component. The artificial intelligence system can also access the production management platform through the industrial internet to record process parameters and detection results and iteratively train the model.

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