Intelligent steel bar processing factory production management system

Abstract

The invention discloses an intelligent steel bar processing factory production management system, which relates to the field of constructional engineering and comprises a mobile terminal and a material management platform. The mobile terminal comprises a man-machine interaction module, an entry registration module, an exit registration module, an excess material registration module and an information identification module, and the material management platform comprises an entry storage area raw material management module, a processing area raw material management module, an excess material management module and a waste material management module. The invention provides an intelligent steel bar processing factory production management system, so as to solve the management problems of low error-tolerant rate, large tracing difficulty and the like in the operation process of a steel bar processing factory in the prior art, and achieve the purpose of improving the management and tracing capability of the steel bar processing factory production process.

Description

TECHNICAL FIELD

[0001] The present application relates to the field of construction engineering, and particularly relates to a smart steel bar processing plant production management system. BACKGROUND

[0002] A large amount of steel bars need to be used in the process of civil engineering construction, and steel bar processing is an important link of engineering construction. The existing technology generally establishes a steel bar processing plant near the construction site, and a large amount of manual and paper document operations related to steel bar management are involved in the processing plant, such as the steel bar raw material feeding application submitted by each construction team, the calculation and approval of the steel bar raw material feeding application by the management part, the procurement and transportation of the steel bar raw materials, the on-site warehouse management, the processing process management of each steel bar processing team, and the warehouse-out distribution management. The whole steel bar processing process is long and complicated, involves many teams and personnel, has a low fault tolerance and a large traceability difficulty, and brings many inconveniences to the actual management work. SUMMARY

[0003] The present application provides a smart steel bar processing plant production management system to solve the management problems such as low fault tolerance and large traceability difficulty in the working process of the steel bar processing plant in the prior art, and to achieve the purpose of improving the management and traceability ability of the production process of the steel bar processing plant.

[0004] The present application is achieved by the following technical solutions:

[0005] A smart steel bar processing plant production management system, comprising a mobile terminal and a material management platform.

[0006] The mobile terminal comprises a man-machine interaction module, an entry registration module, an exit registration module, a surplus material registration module and an information identification module.

[0007] The man-machine interaction module is used for man-machine interaction, input and display of steel bar information.

[0008] The entry registration module is used for collecting steel bar raw material information entering the processing plant and printing and outputting an identification code containing the steel bar raw material information.

[0009] The exit registration module is used for collecting steel bar product or semi-product information leaving the processing plant and printing and outputting an identification code containing the steel bar product or semi-product information.

[0010] The surplus material registration module is used for collecting steel bar surplus material information after processing and printing and outputting an identification code containing the steel bar surplus material information.

[0011] The information identification module is used for identifying the steel bar information contained in the identification code.

[0012] The material management platform comprises an incoming storage area raw material management module, a processing area raw material management module, a surplus material management module and a waste material management module.

[0013] The incoming storage area raw material management module is used for collecting the steel bar information entering the processing factory collected by the incoming registration module of each mobile terminal.

[0014] The processing area raw material management module is used for recording the steel bar raw material information entering the processing area from the incoming storage area.

[0015] The surplus material management module is used for collecting the steel bar surplus material information collected by the surplus registration module of each mobile terminal.

[0016] The waste material management module is used for recording the waste material information after each processing.

[0017] In view of the management problems such as low fault tolerance rate and great traceability difficulty in the working process of the steel bar processing factory in the prior art, the present application provides a smart steel bar processing factory production management system, which comprises a plurality of mobile terminals and a material management platform in signal connection with each mobile terminal.

[0018] Each mobile terminal comprises a man-machine interaction module, an incoming registration module, an outgoing registration module, a surplus registration module and an information recognition module, and the staff can complete the following work through the mobile terminal: collecting the steel bar raw material information entering the processing factory and printing an identification code, collecting the steel bar finished product or semi-finished product information leaving the processing factory and printing an identification code, collecting the steel bar surplus material information and printing an identification code, the above identification codes can be realized by using the prior art such as a bar code, a two-dimensional code and the like capable of containing corresponding steel bar information, and the information recognition module is realized by using a decoding technology capable of recognizing the above identification codes; the staff can enter the obtained steel bar information into the mobile terminal through the man-machine interaction module and transmit the steel bar information to the material management platform for recording, and print the corresponding identification code as needed and attach it to the steel bar physical object, and all subsequent use, call and factory shipment and the like are determined and checked by scanning the corresponding identification code.

[0019] The material management platform in the system can manage the incoming steel bar raw material, the steel bar raw material in the processing process, the surplus material and the waste material generated in the processing process, and facilitate effective management and traceability of all steel bar materials entering the steel bar processing factory.

[0020] The specific working process of the system comprises the following steps.

[0021] The construction team submits a feeding material list to the material management platform, and after the audit is passed, the feeding material is arranged;

[0022] The steel bar raw material arrives at the steel bar processing plant and waits in the unloading area. The staff enters the arrival registration module on the mobile terminal, inputs the steel bar raw material information entering the processing plant through the man-machine interaction module, prints and outputs the identification code containing the steel bar raw material information, and pastes it on the corresponding steel bar raw material. At the same time, the mobile terminal sends the collected steel bar raw material information to the material management platform and records it in the incoming storage area raw material management module.

[0023] After the processing team receives the designated processing task, it goes to the incoming storage area to pick up the corresponding steel bar raw material. During the picking process, the staff needs to enter the material picking interface through the mobile terminal, scan the identification code on the steel bar raw material based on the information recognition module to complete the picking registration. The mobile terminal sends the picked steel bar raw material information to the material management platform and records it in the processing area raw material management module.

[0024] The processing team completes the designated processing task and obtains steel bar finished products or semi-finished products.

[0025] For the excess material generated during processing: the staff enters the excess material registration module on the mobile terminal, inputs the excess material information through the man-machine interaction module, prints and outputs the identification code containing the steel bar excess material information, and pastes it on the corresponding steel bar excess material. At the same time, the mobile terminal sends the collected steel bar excess material information to the material management platform and records it in the excess material management module.

[0026] For waste generated after processing: the staff weighs it uniformly and sends it to the material management platform through the mobile terminal and records it in the waste management module.

[0027] The steel bar finished product or semi-finished product arrives at the distribution area and waits. The staff enters the departure registration module on the mobile terminal, inputs the steel bar finished product or semi-finished product information through the man-machine interaction module, prints and outputs the identification code containing the steel bar finished product or semi-finished product information, and pastes it on the corresponding steel bar finished product or semi-finished product information. At the same time, the mobile terminal sends the collected steel bar finished product or semi-finished product information and its corresponding distribution information to the material management platform for storage.

[0028] Further, it also includes a production management platform, which comprises:

[0029] A material order auditing module for receiving and auditing the incoming material order and processing material order submitted by each construction team;

[0030] A material order analysis module for analyzing the processing material order submitted by each construction team, and based on the data of the incoming storage area raw material management module and the excess material management module, combining the size and quantity of the required steel bar, optimizing the combination of steel bar raw materials required for processing;

[0031] The task allocation module is configured to allocate processing teams and / or processing equipment to the processing material orders submitted by the construction teams.

[0032] The material order auditing module is configured to facilitate the online approval of incoming material orders and processing material orders by the staff. In the prior art, the incoming materials of the construction teams are independent of each other, and the surplus materials and waste materials generated during the processing are not distinguished, but are all recycled after being weighed. This operation mode inevitably leads to the waste of part of the surplus materials, which is contrary to the current construction goal of energy saving and emission reduction. In the present application, all the surplus material information is collected into the surplus material management module, and the material order analysis module extracts the data of the raw material management module and the surplus material management module based on the processing material order, optimizes the combination of the raw materials required for the current processing, and obtains the material utilization scheme with the least waste. If the surplus materials of other teams can be used, the utilization efficiency of raw materials can be significantly improved, and the cost, material waste and carbon emissions can be reduced.

[0033] Of course, the material order analysis module in the present application can be manually operated to complete the required analysis, or can be automatically arranged and combined based on the current mature optimization algorithm to output the optimal solution with the highest utilization rate of steel bars.

[0034] For a steel bar processing plant, multiple processing teams are generally equipped inside. The task allocation module can allocate the corresponding processing work to the appropriate processing team and allocate the appropriate processing equipment to each processing team according to the workload, work progress or other requirements of each processing team, so as to improve the utilization efficiency of personnel and equipment in the steel bar processing plant.

[0035] Further, the production management platform further comprises a surplus material automatic recording module, which calculates the surplus material data after steel bar processing based on the analysis result of the material order analysis module and transmits it to the surplus material registration module.

[0036] Based on the analysis result of the material order analysis module, the surplus material data generated during the current processing work can be obtained, which is used as the surplus material information that may be generated during the processing and recorded in the surplus material registration module. After the current processing work is completed, the predicted surplus material information can be compared with the actual surplus material information to evaluate the accuracy of the current processing work, which can also be used as a consideration index for the processing teams, significantly improving the management level of the steel bar processing plant for the processing teams.

[0037] Further, the production management platform further comprises an allocation module, which is configured to record allocation data between different construction teams and steel reinforcement raw materials. Whether it is unused steel reinforcement raw materials or mutual allocation between steel reinforcement leftovers, the allocation module is configured to record the same, so as to facilitate later expense settlement and avoid settlement disputes caused by raw material allocation.

[0038] Further, the material management platform further comprises a distribution management module, which is configured to accept steel reinforcement information collected by the exit registration module of each mobile terminal and generate a distribution work order containing an identification code of the steel reinforcement information. The distribution management module is configured to track and record the material information, which is beneficial to improve the traceability.

[0039] Further, the quality management platform comprises:

[0040] The raw material quality management module is configured to obtain steel reinforcement information collected by the entry registration module and record corresponding quality evaluation data;

[0041] The processing quality management module is configured to obtain quality evaluation data of on-site spot checks of finished products or semi-finished products based on the mobile terminal and record the same.

[0042] In the present scheme, when the raw materials enter, the staff can also input quality evaluation data of the current batch of raw materials based on the man-machine interaction module of the mobile terminal and transmit the same to the raw material quality management module, so as to realize automatic matching of raw material quality evaluation results and incoming raw materials; during the processing, the staff adopts on-site spot checks, uses the information recognition module of the mobile terminal to scan the corresponding identification code on the finished products or semi-finished products, and inputs quality evaluation data of the finished products or semi-finished products during the processing through the man-machine interaction module and transmits the same to the processing quality management module, so as to realize automatic matching between processing quality and corresponding steel reinforcement.

[0043] The present scheme establishes a raw material traceability system by connecting raw material and semi-finished product information, so that it can be clearly understood which manufacturers and batches of steel reinforcement raw materials are included in each component, thereby significantly improving the management ability of processing quality and improving the traceability of production quality and raw material quality.

[0044] Further, the whole-process progress control platform comprises:

[0045] The progress tracking module is configured to set a planned construction period and progress based on the processing material sheet submitted by each construction team, regularly update and record actual processing progress;

[0046] The report generation module is configured to regularly generate a processing report based on the actual processing progress updated and recorded by the progress tracking module.

[0047] A digital model display module is configured to display a three-dimensional digital model of the processing area and map the working status of each numerical control device in the processing area on the three-dimensional digital model.

[0048] The prior art is difficult to effectively control the progress of the steel bar processing plant, and the full-process progress control platform is used to overcome the above problems. Specifically, the progress tracking module obtains the processing material sheet submitted by each construction team, and then automatically predicts the planned duration and progress of the processing operation based on the preset index. In addition, the report generation module automatically generates a processing report based on the actual processing progress recorded regularly.

[0049] The three-dimensional digital model of the processing area is established in the digital model display module, and each numerical control device in the processing area is signal connected to the digital model display module, so that the production capacity of each numerical control device can be monitored in real time, the processing data process ratio analysis can be carried out, or the equipment utilization rate analysis can be carried out. In the production and processing link, all processing processes can be digitally traced through the digital model display module, so that the steel bar processing data of the whole process can be understood at any time by the processing plant management personnel, and analysis can be carried out to provide decision support for management improvement.

[0050] Further, it further includes a carbon emission accounting platform, wherein the carbon emission accounting platform comprises:

[0051] A first carbon emission calculation module is configured to calculate the carbon emission data of the steel bar raw materials during transportation from the production site to the steel bar processing plant, which is defined as the first carbon emission amount;

[0052] A second carbon emission calculation module is configured to calculate the carbon emission data during the steel bar processing, which is defined as the second carbon emission amount;

[0053] A third carbon emission calculation module is configured to calculate the carbon emission data generated during the processing of waste and excess materials, which is defined as the third carbon emission amount;

[0054] A carbon emission summary module is configured to summarize the first carbon emission amount, the second carbon emission amount and the third carbon emission amount in batches according to the steel bar raw materials entering the processing plant each time.

[0055] With the increasing attention of the construction industry to green construction and low carbon emission, the carbon emission management and optimization of the steel bar processing plant, as an important link in the construction, is particularly critical; there is no automatic platform and method for effectively accounting for the carbon emission data of the steel bar processing plant in the prior art, which leads to the current carbon emission accounting of the steel bar processing plant being more subjective and unable to be standardized. In order to overcome the above problems, three carbon emission calculation modules are adopted in the scheme, which are respectively used for calculating the carbon emission data generated by the transportation of steel bar raw materials, steel bar processing and waste material treatment, and then a high-efficiency carbon emission accounting model suitable for the steel bar processing plant is constructed, which is conducive to promoting the green and low-carbon development of the construction industry.

[0056] Further, the first carbon emission amount is calculated by the following formula: ; in the formula, C1 is the first carbon emission amount; M i is the mass of the i-th steel bar raw material; D i is the transportation distance of the i-th steel bar raw material from the place of origin to the steel bar processing plant; T i is the carbon emission factor of the i-th steel bar raw material under unit mass and unit transportation distance;

[0057] The second carbon emission amount is calculated by the following formula: ; in the formula, C2 is the second carbon emission amount; M 电 and M 化 are respectively the power consumption and the amount of fossil energy consumed in the steel bar processing process; T 电 and T 化 are respectively the carbon emission factor of electric energy and the carbon emission factor of fossil energy.

[0058] In the scheme, each carbon emission factor can be adaptively set according to the actual working condition; in particular, T i has great difference due to different transportation tools and different energy consumption.

[0059] Further, the third carbon emission amount is calculated by the following formula: ; in the formula, C3 is the third carbon emission amount; P i is the total mass of the waste and excess material of the i-th steel bar raw material; Q i is the carbon emission factor of the production process of the i-th steel bar raw material under unit mass; V i is the mass of the waste and excess material of the i-th steel bar raw material which is recycled; E i is the carbon emission factor of the i-th steel bar raw material which is recycled and treated under unit mass.

[0060] Compared with the prior art, the present application has at least the following advantages and beneficial effects:

[0061] 1. The intelligent steel processing plant production management system solves the problems of low fault tolerance and difficult traceability in the management process of the prior art steel processing plant, and significantly improves the management and traceability of the steel processing plant production process.

[0062] 2. The intelligent steel processing plant production management system can significantly improve the utilization efficiency of raw materials, reduce costs, material waste and carbon emissions, and also improve the utilization efficiency of personnel and equipment in the steel processing plant.

[0063] 3. The intelligent steel processing plant production management system can compare the predicted residual material information with the actual residual material information, and then evaluate the accuracy of the current working operation process, which can also be used as a consideration index for each processing team, and significantly improves the management level of the steel processing plant for each processing team.

[0064] 4. The intelligent steel processing plant production management system can record the material allocation process, facilitate later expense settlement, and avoid settlement disputes caused by raw material allocation.

[0065] 5. The intelligent steel processing plant production management system can establish a raw material traceability system by connecting raw material and semi-finished product information, so that it can clearly understand which manufacturer and batch of steel raw materials are included in each component, and thus significantly improve the management ability of the processing quality and the traceability ability of the production quality and raw material quality.

[0066] 6. The intelligent steel processing plant production management system can digitally trace all processing processes through the digital model display module in the production and processing link, so that the processing plant management personnel can always understand the steel processing data of the whole process, which is convenient for analysis and provides decision support for management improvement. BRIEF DESCRIPTION OF DRAWINGS

[0067] The drawings described herein are used to provide further understanding of the embodiments of the present application, constitute a part of the present application, and do not constitute a limitation of the embodiments of the present application. In the drawings:

[0068] Figure 1 The figure is a schematic diagram of the system of the embodiment of the present application. DETAILED DESCRIPTION

[0069] To make the objectives, technical solutions, and advantages of this invention clearer, the invention will be further described in detail below with reference to embodiments and accompanying drawings. The illustrative embodiments and descriptions of this invention are for explaining the invention only and are not intended to limit the invention. In the description of this application, it should be understood that terms such as "front," "rear," "left," "right," "upper," "lower," "vertical," "horizontal," "high," "low," "inner," and "outer," indicating orientation or positional relationships, are based on the orientation or positional relationships shown in the accompanying drawings and are only for the convenience of describing the invention and simplifying the description. They do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as limiting the scope of protection of this application.

[0070] Example 1:

[0071] like Figure 1 The intelligent steel bar processing plant production management system shown includes a mobile terminal, a material management platform, a production management platform, and a quality management platform.

[0072] The mobile terminal includes a human-computer interaction module, an entry registration module, an exit registration module, a surplus material registration module, and an information recognition module.

[0073] The human-computer interaction module is used for human-computer interaction, input and display of steel reinforcement information;

[0074] The entry registration module is used to collect information on steel bar raw materials entering the processing plant and print out an identification code containing the steel bar raw material information.

[0075] The exit registration module is used to collect information on finished or semi-finished steel bars leaving the processing plant and print out an identification code containing information on the finished or semi-finished steel bars.

[0076] The surplus material registration module is used to collect information on the surplus steel bars after processing and print out an identification code containing the surplus steel bar information;

[0077] The information recognition module is used to identify the steel reinforcement information contained in the identification code.

[0078] The material management platform includes modules for raw material management in the incoming storage area, raw material management in the processing area, surplus material management, waste material management, and distribution management.

[0079] The raw material management module in the storage area is used to summarize the steel bar information entering the processing plant collected by the entry registration module of each mobile terminal;

[0080] The raw material management module in the processing area is used to record information on steel bar raw materials entering the processing area from the storage area.

[0081] The surplus material management module is used to aggregate the surplus material information of the mobile terminal.

[0082] The waste material management module is used to record the waste material information after each processing.

[0083] The distribution management module is used to accept the steel bar information of the mobile terminal leaving the processing plant, and generate a distribution work order containing the identification code of the steel bar information.

[0084] The production management platform comprises:

[0085] The material order auditing module is used to receive and audit the incoming material order and processing material order submitted by each construction team;

[0086] The material order analysis module is used to analyze the processing material order submitted by each construction team, and based on the data of the incoming storage area raw material management module and the surplus material management module, combined with the size and quantity of the required steel bar, to optimize the combination of the steel bar raw material required for processing.

[0087] The task allocation module is used to allocate processing teams and / or processing equipment for the processing material order submitted by each construction team;

[0088] The surplus material automatic recording module is used to calculate the remaining material data after steel bar processing based on the analysis result of the material order analysis module, and transmit to the surplus material registration module;

[0089] The allocation module is used to record the allocation data between the steel bar raw materials of different construction teams.

[0090] The quality management platform comprises:

[0091] The raw material quality management module is used to obtain the steel bar information collected by the incoming registration module, and record the corresponding quality evaluation data;

[0092] The processing quality management module obtains the quality evaluation data of the finished product or semi-finished product on-site sampling based on the mobile terminal and records it.

[0093] The steel bar processing plant production management method based on the intelligent steel bar processing plant production management system in the embodiment comprises the following steps:

[0094] S1, the construction team submits the incoming material order and processing material order to the material management platform, and the material management platform sends the incoming material order and processing material order to the material order auditing module of the production management platform; the auditor logs in to the production management platform, audits the incoming material order and processing material order, and after the audit is passed, arranges the incoming material.

[0095] S2, the steel bar raw material arrives at the steel bar processing plant in the unloading area, the staff enters the arrival registration module on the mobile terminal, inputs the steel bar raw material information entering the processing plant through the man-machine interaction module, prints the identification code containing the steel bar raw material information, and pastes it on the corresponding steel bar raw material, and at the same time the mobile terminal sends the collected steel bar raw material information to the material management platform and records it in the incoming storage area raw material management module.

[0096] In addition, the quality inspection personnel also manually collect the quality evaluation data of the incoming steel bar raw material, and send it to the raw material quality management module of the quality management platform through the mobile terminal. The raw material quality management module obtains the steel bar information collected by the arrival registration module and records the quality evaluation data correspondingly.

[0097] S3, the material list analysis module analyzes the processing material list, and based on the data of the incoming storage area raw material management module and the surplus material management module, combines the required steel bar size and quantity, and optimizes the combination of the required steel bar raw material to obtain the steel bar raw material scheme required for the current processing.

[0098] S4, the task allocation module allocates the processing team and processing equipment for the current processing, and issues the steel bar raw material scheme required for the current processing to the corresponding processing team.

[0099] S5, after the processing team receives the specified processing task, it goes to the incoming storage area and surplus material storage area to get the corresponding steel bar raw material; during the taking process, the staff needs to enter the material taking interface through the mobile terminal, and complete the taking registration based on the identification code scanning of the taken steel bar raw material by the information recognition module; the mobile terminal sends the taken steel bar raw material information to the material management platform and records it in the processing area raw material management module.

[0100] During the taking process, if the steel bar surplus material of other teams is used, or the steel bar raw material of other teams is used, after scanning the identification code of the taken material of other teams, it is sent to the allocation module of the production management platform, which is recorded by the allocation module.

[0101] S6, the processing team completes the specified processing task and obtains the steel bar finished product or semi-finished product.

[0102] During the processing process, the quality inspection personnel adopts the method of on-site sampling inspection, and for the sampled finished product or semi-finished product, the information recognition module of the mobile terminal scans the corresponding identification code thereon, and inputs the quality evaluation data in the processing process of the finished product or semi-finished product through the man-machine interaction module, and transmits it to the processing quality management module, realizing the automatic matching between the processing quality and the corresponding steel bar.

[0103] For the excess material generated during processing: the staff enters the excess material registration module on the mobile terminal, inputs the excess material information through the human-computer interaction module, prints the identification code containing the steel excess material information, and pastes it on the corresponding steel excess material. At the same time, the mobile terminal sends the collected steel excess material information to the material management platform and records it in the excess material management module.

[0104] For the waste generated after processing: the staff weighs it uniformly, and then sends it to the material management platform through the mobile terminal and records it in the waste management module.

[0105] S7, the finished steel product or semi-finished product arrives at the distribution area, the staff enters the exit registration module on the mobile terminal, inputs the steel product or semi-finished product information through the human-computer interaction module, prints the identification code containing the steel product or semi-finished product information, and pastes it on the corresponding steel product or semi-finished product information. At the same time, the mobile terminal sends the collected steel product or semi-finished product information and its corresponding distribution information to the material management platform for storage.

[0106] In a more preferred embodiment, during the process of analyzing the processing material list in step S3, the remaining broken material data expected to be generated during the current processing operation can also be obtained based on the analysis results of the material list analysis module, which is used as the excess material information that may be generated during this processing process and recorded in the excess material automatic recording module. After the current processing operation is completed, the predicted excess material information can be compared with the actual excess material information manually or automatically, and then the accuracy of the current processing operation can be evaluated, and the evaluation result can also be used as a consideration index for each processing team.

[0107] Example 2:

[0108] A smart steel processing plant production management system, based on example 1, the smart steel processing plant production management system of the present embodiment further comprises a whole-process progress control platform, the whole-process progress control platform comprises:

[0109] A progress tracking module, based on the processing material list submitted by each construction team, predicts the planned construction period, regularly updates and records the actual processing progress; the planned construction period includes the completion period of the main processing nodes; the main processing node refers to the operation node with obvious indication in the processing process, which can be artificially set according to the specific processing type.

[0110] A report generation module, based on the actual processing progress updated and recorded by the progress tracking module, generates a processing report regularly.

[0111] A digital model display module for displaying a three-dimensional digital model of the processing area, and mapping the working state and equipment utilization of each numerical control equipment in the processing area on the three-dimensional digital model.

[0112] The specific working process of the whole-process progress control platform of the embodiment includes:

[0113] When the processing task is issued to the processing team, the processing material sheet submitted by each construction team is obtained through the progress tracking module, and then the planned construction period progress for completing the processing operation of the processing team is automatically predicted based on the preset index;

[0114] During the processing, the actual processing progress is regularly updated and recorded by manual statistics;

[0115] According to the actual processing progress obtained by manual statistics, the processing report is regularly generated through the report generation module; the processing report includes the comparison between the actual processing progress and the planned construction period progress.

[0116] In a more preferred embodiment, the progress tracking module predicts the planned construction period by the following method:

[0117] The historical operation data of each processing team for different processing types is collected;

[0118] A deep learning model of each processing team for different processing types is established with the processing amount as the input and the operation period as the output, and the model group is obtained by training and verifying based on the historical operation data;

[0119] When the planned construction period needs to be predicted, the deep learning model of the processing team under the same or similar processing type is called, the work amount is input, and the obtained operation period is used as the predicted planned construction period.

[0120] Embodiment 3:

[0121] A smart steel processing plant production management system, based on the smart steel processing plant production management system of embodiment 1 or 2, the smart steel processing plant production management system of the embodiment further includes a carbon emission accounting platform, the carbon emission accounting platform includes:

[0122] A first carbon emission calculation module is configured to calculate the carbon emission data during the transportation of steel raw materials from the production site to the steel processing plant, which is defined as the first carbon emission amount; the first carbon emission amount is calculated by the following formula: ; in the formula, C1 is the first carbon emission amount; M i is the mass of the i-th steel raw material; D i is the transportation distance of the i-th steel raw material from the production site to the steel processing plant; T i is the carbon emission factor of the i-th steel raw material per unit mass and per unit transportation distance.

[0123] A second carbon emission calculation module is configured to calculate carbon emission data in the steel bar processing process, defined as a second carbon emission amount, wherein the second carbon emission amount is calculated by the following formula: ; wherein C2 represents the second carbon emission amount, M 电 , M 化 represent the consumed electric energy and fossil energy in the steel bar processing process, respectively, T 电 , T 化 represent the carbon emission factors of the electric energy and the fossil energy, respectively. The fossil energy can be gasoline, diesel, etc., and the corresponding carbon emission factors of the fossil energy are different.

[0124] A third carbon emission calculation module is configured to calculate carbon emission data generated in the waste and surplus material processing process, defined as a third carbon emission amount, wherein the third carbon emission amount is calculated by the following formula: ; wherein C3 represents the third carbon emission amount, P i represents the total mass of the waste and surplus material of the i-th steel bar raw material, Q i represents the carbon emission factor of the i-th steel bar raw material per unit mass in the production process, V i represents the mass of the waste and surplus material of the i-th steel bar raw material to be recycled, and E i represents the carbon emission factor of the i-th steel bar raw material per unit mass to be recycled.

[0125] A carbon emission summary module is configured to batch summarize the first carbon emission amount, the second carbon emission amount and the third carbon emission amount according to the steel bar raw material entering the processing plant each time.

[0126] The above detailed description further describes the purpose, technical solution and beneficial effects of the present application. It should be understood that the above description is only a specific embodiment of the present application and is not used to limit the protection scope of the present application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

[0127] It should be noted that, in this document, relational terms such as first and second and the like can be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Claims

1. A smart steel bar processing factory production management system, characterized by, The mobile terminal and a material management platform are included. The mobile terminal includes a man-machine interaction module, an entry registration module, an exit registration module, a surplus material registration module and an information identification module. The man-machine interaction module is used for man-machine interaction, input and display of steel bar information. The entry registration module is used for collecting steel bar raw material information entering the processing plant and printing an identification code containing the steel bar raw material information. The exit registration module is used for collecting steel bar product or semi-product information leaving the processing plant and printing an identification code containing the steel bar product or semi-product information. The surplus material registration module is used for collecting steel bar surplus material information after processing and printing an identification code containing the steel bar surplus material information. The information identification module is used for identifying the steel bar information contained in the identification code. The material management platform includes an entry storage area raw material management module, a processing area raw material management module, a surplus material management module and a waste material management module. The entry storage area raw material management module is used for summarizing the steel bar information entering the processing plant collected by the entry registration module of each mobile terminal. The processing area raw material management module is used for recording steel bar raw material information entering the processing area from the entry storage area. The surplus material management module is used for summarizing the steel bar surplus material information collected by the surplus material registration module of each mobile terminal. The waste material management module is used for recording waste material information after each processing.

2. The intelligent steel bar processing plant production management system according to claim 1, characterized in that, A production management platform is also included, which includes: A material order auditing module for receiving and auditing the incoming material order and processing material order submitted by each construction team; A material order analysis module for analyzing the processing material order submitted by each construction team, and based on the data of the entry storage area raw material management module and the surplus material management module, combining the size and quantity of the required steel bar, optimizing the combination of steel bar raw materials required for processing; A task allocation module for allocating processing teams and / or processing equipment for the processing material order submitted by each construction team.

3. The intelligent steel bar processing plant production management system according to claim 2, characterized in that, The production management platform also includes a surplus material automatic recording module, which calculates the remaining steel bar processing data based on the analysis results of the material order analysis module and transmits it to the surplus material registration module.

4. The intelligent steel bar processing plant production management system according to claim 2, characterized in that, The production management platform also includes a distribution module, which is used to record the distribution data between the steel bar raw materials of different construction teams.

5. The intelligent steel bar processing plant production management system according to claim 1, characterized in that, The material management platform also includes a distribution management module, which is used to accept the steel bar information leaving the processing plant collected by the exit registration module of each mobile terminal and generate a distribution work order containing the steel bar information.

6. The intelligent steel bar processing plant production management system according to claim 1, characterized in that, A quality management platform is also included, which includes: A raw material quality management module for obtaining steel bar information collected by the entry registration module and recording corresponding quality evaluation data; A processing quality management module for obtaining quality evaluation data of on-site sampling of finished products or semi-products based on the mobile terminal and recording.

7. The intelligent steel bar processing plant production management system according to claim 1, characterized in that, A whole-process progress control platform is also included, which includes: A progress tracking module for setting a planned construction period and progress based on the processing material order submitted by each construction team, regularly updating and recording the actual processing progress; A report generation module generates processing reports periodically based on the actual processing progress updated and recorded by the progress tracking module; A digital model display module is configured to display a three-dimensional digital model of the processing area and map the working status and equipment utilization of each numerical control device in the processing area on the three-dimensional digital model.

8. The intelligent steel bar processing plant production management system according to claim 1, characterized in that, Further comprising a carbon emission accounting platform, the carbon emission accounting platform comprises: A first carbon emission calculation module is configured to calculate carbon emission data of the steel bar raw material during transportation from the production site to the steel bar processing plant, which is defined as a first carbon emission amount; A second carbon emission calculation module is configured to calculate carbon emission data of the steel bar processing, which is defined as a second carbon emission amount; A third carbon emission calculation module is configured to calculate carbon emission data generated during the processing of waste and excess materials, which is defined as a third carbon emission amount; A carbon emission summary module is configured to batch summarize the first carbon emission amount, the second carbon emission amount, and the third carbon emission amount according to each batch of steel bar raw material entering the processing plant.

9. The intelligent steel bar processing plant production management system according to claim 8, characterized in that, The first carbon emission is calculated by the following formula: ; wherein, C1 is the first carbon emission; M i is the mass of the i-th steel bar raw material; D i is the transportation distance of the i-th steel bar raw material from the production place to the steel bar processing plant; T i is the carbon emission factor of the i-th steel bar raw material per unit mass per unit transportation distance; The second carbon emission is calculated by the following formula: ; in the formula, C2 is the second carbon emission; M 电 , M 化 are the consumed electric quantity and fossil energy quantity in the reinforcing bar processing process; T 电 , T 化 are the electric energy carbon emission factor and the fossil energy carbon emission factor, respectively.

10. The intelligent steel bar processing plant production management system according to claim 8, characterized in that, The third carbon emission amount is calculated by the following formula: ; in the formula, C3 is the third carbon emission amount; P i is the total mass of waste and excess material of the i-th steel bar raw material remaining; Q i is the carbon emission factor of the production process of the i-th steel bar raw material per unit mass; V i is the mass of waste and excess material of the i-th steel bar raw material recycled; E i is the carbon emission factor of the i-th steel bar raw material recycled per unit mass.

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