Multi-wire harness terminal crimping machine based on synchronous cutting and peeling
By using multi-wire harness synchronous pre-processing and high-precision hot pressing assembly, the defects of traditional wire harness terminal crimping equipment in terms of compatibility and quality are solved, and efficient and stable wire harness processing and electrical connection are achieved.
Patent Information
- Application Number
- CN202511172032.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-21
- Publication Date
- 2025-11-07
AI Technical Summary
Traditional wire harness terminal crimping equipment is difficult to process both small and large wire diameters, and the need for simultaneous processing of multiple wire harnesses is not met. The consistency of wire harness cutting length and stripping depth are unstable, and it is difficult to balance crimping strength and conductivity, resulting in production capacity bottlenecks and insufficient electrical connection reliability.
The method of multi-wire harness synchronous pre-processing and high-precision hot pressing assembly is adopted. The cutting and separation of the outer sheath of the wire harness is realized through the dynamic pre-processing mechanism, and the wire core and terminal are automatically hot-pressed together by the crimping mechanism to ensure the positional stability of the wire harness and the crimping quality.
It has achieved fully automated processing of multiple wire harnesses, improved wire harness processing efficiency and quality, ensured flexible adaptation and quality stability, and enhanced the reliability of electrical connections.
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Figure CN120914583A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of wire harness terminal crimping, in particular to a multi-wire harness terminal crimping machine based on synchronous cutting and peeling. BACKGROUND
[0002] As the core carrier connecting various functional modules in electronic devices, wire harnesses are widely used in the fields of automobiles, household appliances, industrial robots, etc. In the field of industrial automation, high-density connections such as robot wire harnesses and PLC control system wire harnesses also rely on high-quality terminal crimping processes to ensure the stability of production lines at high speeds.
[0003] However, traditional wire harness terminal crimping equipment faces many technical bottlenecks in actual application. On the one hand, with the increasing complexity of automotive electronic systems, the demand for miniaturized and high-density wire harnesses is growing, and conventional equipment cannot achieve compatible processing of small wire diameters and large wire diameters, leading to frequent production line changes and low efficiency. On the other hand, most of them use single wire processing methods, which still cannot meet the synchronous processing needs of multi-wire harnesses, forming a significant capacity bottleneck in batch production.
[0004] At the same time, the traditional crimping process also has significant defects in quality: the consistency of wire harness cutting length is difficult to guarantee, the peeling depth is unstable, especially when processing multiple twisted wires, the phenomenon of loose silk is easy to appear, and the control precision of pressure and displacement in the terminal crimping process is insufficient, lacking adjustment mechanism, leading to the difficulty in balancing the crimping strength and conductivity, and thus directly affecting the reliability of electrical connection.
[0005] Therefore, by adopting an improved method of combining dynamic preprocessing with intelligent crimping, the inherent defects of conventional equipment are effectively solved, and the wire harness processing efficiency and quality are greatly improved, providing strong protection for high-reliability electrical connection systems. SUMMARY
[0006] The purpose of the present application is to realize the full-process automated processing of multi-wire harnesses through multi-wire synchronous preprocessing and high-precision hot pressing assembly, while considering flexible adaptation and quality stability, greatly improving the wire harness processing efficiency and quality.
[0007] The purpose of the present application can be achieved by the following technical solution: a multi-wire harness terminal crimping machine based on synchronous cutting and peeling, comprising a bottom frame and a preprocessing frame, the preprocessing frame is fixedly installed at the center inside the bottom frame, and a threading groove is arranged at the center of the frame body on both sides of the preprocessing frame, a dynamic processing mechanism is arranged inside the preprocessing frame, a rectangular clamping groove is formed at the top of the frame body on both sides of the bottom frame, a rotating roller and a crimping mechanism are arranged inside the two groups of clamping grooves, and a plurality of groups of wire feeding cylinders are fixedly sleeved outside the rotating roller.
[0008] The dynamic processing mechanism comprises a sliding plate slidably connected to the inner wall of the pretreatment frame on one side and located at the upper end of the threading slot, a sliding bar fixedly installed on one side of the sliding plate and slidably matched with a sliding groove arranged at the inner side of the pretreatment frame, a cylinder one arranged at the front end of the sliding plate through a push rod and arranged at the inner side wall of the pretreatment frame through a machine base, and a plurality of groups of sliding shafts arranged at equal distances on the side of the sliding plate away from the sliding bar.
[0009] A plurality of pairs of material clamping assemblies are hingedly arranged at the inner wall of the pretreatment frame on the lower end of the sliding plate, each pair of material clamping assemblies is composed of two symmetrically distributed clamping frames, one of the clamping frames is hingedly arranged at the inner wall of the pretreatment frame, a vertical frame is fixedly installed at the top of the clamping frame, the vertical frame is sleeved outside the corresponding sliding shaft, and blades are arranged at the opposite sides of the two adjacent clamping frames and flush with the threading slot.
[0010] Further, the bottoms of the plurality of groups of clamping frames extend to below the threading slot and are jointly sleeved with two groups of limiting sleeve frames, sliding blocks fixedly installed at the rear ends of the two groups of limiting sleeve frames are slidably matched with vertical grooves arranged at the front and rear ends of the inner wall of the pretreatment frame, one end of the upper and lower groups of limiting sleeve frames is respectively screwed through a threaded spiral guide rod arranged in opposite threads, the upper and lower groups of spiral guide rods are fixedly connected through a connecting rod, and one end of the spiral guide rod away from the connecting rod is provided with a motor one.
[0011] Further, a wedge-shaped frame is arranged on one side of each group of limiting sleeve frames, and a long rod is jointly connected between the front and rear ends of the wedge-shaped frame and the corresponding limiting sleeve frame, the upper and lower groups of wedge-shaped frames are mirror-symmetrically arranged, and the upper and lower groups of wedge-shaped frames are arranged at the upper and lower ends of the threading slot on the other side of the inner wall of the pretreatment frame.
[0012] Further, the dynamic processing mechanism further comprises a plurality of groups of tooth ring frames rotatably arranged at the outer wall of the pretreatment frame on one side, four groups of double-shaft rotating drums are sleeved at the four corners of the outer part of each group of tooth ring frames, one end of the double-shaft rotating drum is rotatably connected with the side wall of the pretreatment frame, auxiliary rotating teeth rollers are jointly meshed between the adjacent two groups of tooth ring frames, and one end of the auxiliary rotating teeth roller is rotatably connected with the outer wall of the pretreatment frame.
[0013] Further, a vertical clamping plate is vertically installed at the center of the inner part of the tooth ring frame, horizontal clamping strips are fixedly installed at the centers of the opposite sides of the two groups of vertical clamping plates, the opposite sides of the two groups of horizontal clamping strips are provided with rough surfaces, plug rods are fixedly installed at the centers of the sides of the two groups of horizontal clamping strips away from each other, one end of the plug rod penetrates through the vertical clamping plate, and a compression spring group ring is wound around the outer part of the plug rod.
[0014] Further, the crimping mechanism comprises a second air cylinder arranged at the inner wall of the top of the clamping groove away from the end of the rotating roller, and the second air cylinder is connected with a positioning long strip through a push rod, and the bottom of the positioning long strip is arranged with a plurality of groups of pressing plates at equal distances, and a hot pressing column is arranged at the center of the pressing plate, and the bottom surface of the pressing plate is arranged with wedge-shaped resisting strips at four corner positions.
[0015] Further, the crimping mechanism further comprises a sliding rod fixedly installed inside the clamping groove and located at the lower end of the pressing plate, and the sliding rod is fixedly sleeved with a plurality of groups of positioning blocks at equal distances outside, and each group of the positioning blocks is slidably sleeved with a resisting frame at both ends, and the top surfaces of the two adjacent groups of the resisting frames are oppositely arranged as inclined surfaces.
[0016] Further, the end of the resisting frame away from the positioning block is slidably sleeved at the bottom position outside the sliding rod, and the buffer spring groups are wound at the adjacent positions of the sliding rod outside the resisting frame, and the sliding rod outside is provided with a partition plate between the adjacent two groups of buffer spring groups.
[0017] Compared with the prior art, the present application has the following advantages:
[0018] 1. The present application is realized by setting a pretreatment and dynamic pretreatment mechanism, and a plurality of components are cooperated to complete the cutting, separation and core purification of the wire harness outer sheath, and the specific technical points include: first, the upper and lower two groups of limiting sleeve frames are moved towards each other to realize the synchronous limiting of the upper and lower ends of the plurality of wire harnesses, so as to adapt to different wire diameters and ensure the stable position of the wire harness during skinning; second, the sliding plate and the sliding shaft are pushed by the first air cylinder, so that the clamping frame is deflected and clamped to the wire harness, the front and rear corresponding blades are inserted into the outer sheath when the clamping frame is closed, the wire harness is straightly cut at the front and rear ends, and the damage to the core is avoided; finally, the limiting sleeve frame is connected with the wedge-shaped frame through the long rod linkage, and when the wire harness passes through the gap between the wedge-shaped frames, the outer sheath is separated from the core due to extrusion.
[0019] In addition, the motor two drives a plurality of groups of tooth ring frames to rotate synchronously through the auxiliary tooth roller, drives the internal cross clamping strip to rotate, and removes the impurities such as glue and dust adhered to the outer wall of the core through friction.
[0020] 2. The present application further realizes the automatic hot pressing assembly of the core and the terminal by setting a crimping mechanism, so as to solve the problems of terminal positioning stability, crimping pressure uniformity and hot pressing efficiency, and the specific steps include: first, when the pressing plate moves downward, the bottom inclined surface of the wedge-shaped resisting strip abuts against the bottom inclined surface of the resisting frame, so that the resisting frame moves to the side wall of the terminal and abuts tightly, and different sizes of terminals are adapted, so as to avoid the deviation or shaking of the terminal during the crimping process, so as to solve the problem that the traditional rigid limiting is easy to deviate due to vibration.
[0021] Furthermore, multiple sets of pressing plates are arranged equidistantly at the bottom of the positioning long strip, corresponding to the synchronous pressing of multiple sets of terminals, and matching the multiple wire harness processing capacity of the pretreatment mechanism, so as to improve the overall pressing efficiency. BRIEF DESCRIPTION OF DRAWINGS
[0022] In order to facilitate the understanding of those skilled in the art, the present application will be further described below in conjunction with the drawings.
[0023] Figure 1 It is a front perspective view of the overall structure of the present application.
[0024] Figure 2 It is a rear perspective view of the overall structure of the present application.
[0025] Figure 3 It is a partial perspective view of the combination of the pretreatment frame and the dynamic processing mechanism of the present application.
[0026] Figure 4 It is a partial plan view of the combination of the pretreatment frame and the dynamic processing mechanism of the present application.
[0027] Figure 5 It is a perspective view of the combination of the pretreatment frame and the dynamic processing mechanism of the present application.
[0028] Figure 6 It is a perspective view of the tooth ring frame of the present application.
[0029] Figure 7 It is a perspective view of the overall structure of the present application.
[0030] Figure 8 It is a side view of the bottom frame of the present application.
[0031] In the figure: 1, bottom frame; 2, pretreatment frame; 3, dynamic processing mechanism; 31, sliding plate; 32, air cylinder one; 33, sliding shaft; 34, clamping frame; 35, vertical frame; 36, blade; 37, limiting sleeve frame; 38, spiral guide rod; 39, motor one; 310, wedge-shaped frame; 311, tooth ring frame; 312, double-shaft rotating drum; 313, auxiliary rotating tooth roller; 314, motor two; 315, vertical clamping plate; 316, horizontal clamping strip; 317, insertion rod; 318, pressure spring group ring; 4, pressing mechanism; 41, air cylinder two; 42, positioning long strip; 421, pressing plate; 43, hot pressing stand; 44, wedge-shaped resistance strip; 45, sliding rod; 46, positioning block; 47, resistance frame; 48, buffer spring group ring. DETAILED DESCRIPTION
[0032] The technical solutions of the present application will be described clearly and completely below in conjunction with the embodiments. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present application.
[0033] Embodiment one: please refer to Figure 1 Figure 4 As shown in the figure, the multi-wire bundle terminal crimping machine based on synchronous peeling includes a bottom frame 1 and a pretreatment frame 2, the pretreatment frame 2 is fixedly installed at the center inside the bottom frame 1, and the center of the frame body on both sides of the pretreatment frame 2 is provided with a threading groove, the inside of the pretreatment frame 2 is provided with a dynamic processing mechanism 3, and the top of the frame body on both sides of the bottom frame 1 is provided with a rectangular clamping groove, and the inside of the two clamping grooves is respectively provided with a rotating roller and a crimping mechanism 4;
[0034] And a plurality of groups of wire feeding cylinders are fixedly sleeved outside the rotating roller, and the wire bundle is sequentially conveyed to the inside of the pretreatment frame 2 and the crimping mechanism 4 through the plurality of groups of wire feeding cylinders, the wire bundle entering the inside of the pretreatment frame 2 is sequentially subjected to skinning, peeling, and impurity removal treatment, so as to force the wire core end to be exposed, and then the crimping mechanism 4 is used to assemble and crimp the wire core and the terminal;
[0035] Among them, the dynamic processing mechanism 3 includes a sliding plate 31 slidingly connected to the inner wall of one side of the pretreatment frame 2 and located at the upper end of the threading groove, and a sliding strip fixedly installed on one side of the sliding plate 31 is in sliding fit with a sliding groove provided at the inner side of the pretreatment frame 2, a cylinder one 32 is provided at the front end of the sliding plate 31 through a push rod, and the cylinder one 32 is arranged at the inner side wall of the pretreatment frame 2 through a machine base, and a plurality of groups of sliding shafts 33 are arranged at the side away from the sliding strip of the sliding plate 31 at equal distances;
[0036] A plurality of pairs of material clamping assemblies are hinged to the inner side wall of the pretreatment frame 2 and located at the lower end of the sliding plate 31, each pair of material clamping assemblies is composed of two symmetrically distributed clamping frames 34, the clamping frame 34 is hinged to the inner side wall of the pretreatment frame 2, and a vertical frame 35 is fixedly installed on the top of one of the clamping frames 34, and the vertical frame 35 is sleeved outside the corresponding sliding shaft 33, and each of the two adjacent clamping frames 34 is provided with a blade 36 at the opposite surface and flush with the threading groove;
[0037] The bottoms of the plurality of groups of clamping frames 34 extend to below the threading groove and are jointly sleeved with two groups of limiting sleeve frames 37, sliding blocks fixedly installed at the rear ends of the two groups of limiting sleeve frames 37 are in sliding fit with vertical grooves arranged at the front and rear ends of the inner side wall of the pretreatment frame 2, one end of the upper and lower two groups of limiting sleeve frames 37 is respectively screw-penetrated with a screw guide rod 38 with opposite screw threads, the upper and lower two groups of screw guide rods 38 are fixedly connected through a connecting rod, and one end of one of the screw guide rods 38 away from the connecting rod is provided with a motor one 39;
[0038] Wire harness cutting stage: a plurality of groups of wire harnesses first pass through the inside of the group of threading slots on one side and are located between the upper and lower groups of limiting sleeve frames 37, and at the same time, the front and rear ends of each group of wire harnesses are limited by the clamping frames 34, and then the motor one 39 is started to drive the two groups of spiral guide rods 38 to rotate in the same direction. Because the external threads of the upper and lower groups of spiral guide rods 38 are arranged in opposite directions;
[0039] Therefore, the two groups of limiting sleeve frames 37 matched with the two groups of spiral guide rods 38 will move closer or farther away from each other. When the two groups of limiting sleeve frames 37 move closer to each other, the upper and lower ends of the wire harness are adaptively limited. At the same time, the cylinder one 32 is started to move the sliding plate 31 by pushing the push rod, and the sliding plate 31 pulls the plurality of groups of sliding shafts 33 to move. The sliding shafts 33 press against the inner wall of the vertical frame 35, forcing the clamping frame 34 at the bottom of the vertical frame 35 to deflect and pushing the wire harness to move closer to the other clamping frame 34. At this time, the two groups of blades 36 corresponding in front and back are inserted into the outer sheath layer of the wire harness, and as the wire harness moves, the linear cutting of the front and rear ends of the outer sheath of the wire harness is realized.
[0040] It is worth noting that each group of limiting sleeve frames 37 is provided with a wedge-shaped frame 310 on one side, and the front and rear ends of the wedge-shaped frame 310 are respectively connected with the corresponding limiting sleeve frame 37. The upper and lower groups of wedge-shaped frames 310 are mirror images and are arranged at the upper and lower ends of the threading slots on the other side of the pretreatment frame 2. The wire harness is moved to the other group of threading slots after being cut by the dividing line.
[0041] During this period, the wire harness also passes between the upper and lower groups of adjacent wedge-shaped frames 310. The positions of the upper and lower groups of wedge-shaped frames 310 change with the positions of the limiting sleeve frames 37, and the upper and lower groups of wedge-shaped frames 310 match the diameter of the peeled wire core. Therefore, when the wire harness passes through the wedge-shaped frame 310, the outer sheath is separated from the wire core. After the peeling stage, the outer sheath at the end of the wire harness is completely removed, and the internal wire core is exposed.
[0042] Please refer to Figure 5 - Figure 7 As shown, the dynamic processing mechanism 3 further includes a plurality of groups of tooth ring frames 311 rotatably arranged on the outer wall of the pretreatment frame 2 on one side. Each group of tooth ring frames 311 has four groups of edges on the outside, each of which is sleeved with a double-shaft rotating cylinder 312, and one end of the double-shaft rotating cylinder 312 is rotatably connected with the side wall of the pretreatment frame 2. Adjacent two groups of tooth ring frames 311 are jointly meshed with auxiliary rotating teeth rollers 313.
[0043] One end of the auxiliary gear roller 313 is provided with a motor 314, and the vertical clamping plate 315 is vertically installed at the center of the inner part of the gear ring frame 311. The opposite center of the two vertical clamping plates 315 is fixedly installed with a horizontal clamping strip 316, and the opposite side of the two horizontal clamping strips 316 is provided with a rough surface. The center of the two horizontal clamping strips 316 away from each other is fixedly installed with a plug rod 317, and one end of the plug rod 317 penetrates through the vertical clamping plate 315. The plug rod 317 is externally wound with a pressure spring group ring 318.
[0044] The impurity removal stage: the peeled core is sequentially penetrated into the inner part of the corresponding gear ring frame 311, and is adaptively clamped between the adjacent two horizontal clamping strips 316. At this time, the motor 314 is started to drive the auxiliary gear roller 313 to rotate. The auxiliary gear roller 313 drives the adjacent gear ring frame 311 to rotate. The double-shaft rotating drum 312 is rotatably connected to the side wall of the pretreatment frame 2.
[0045] The stability of the gear ring frame 311 is ensured during rotation. The vertical clamping plate 315 and the horizontal clamping strip 316 in the inner part are rotated by the gear ring frame 311. Since the core is adaptively clamped between the adjacent two horizontal clamping strips 316, the impurities adhered to the outer wall of the core can be removed by friction during the rotation of the horizontal clamping strip 316. The cleanliness of the core surface is improved to prevent the influence of colloid or impurities on the butt joint effect of the terminal.
[0046] Meanwhile, one end of the plug rod 317 penetrates through the vertical clamping plate 315, and the plug rod 317 is externally wound with a pressure spring group ring 318. The pressure spring group ring 318 applies an outward pushing force to the horizontal clamping strip 316, so that the horizontal clamping strip 316 is always in contact with the outer wall of the core, and the impurity removal effect is ensured.
[0047] The skinning, peeling and impurity removal of the wire harness are realized by the dynamic processing mechanism 3. The operation is convenient and the degree of automation is high, which greatly improves the production efficiency.
[0048] Example two: please refer to Figure 2 、 Figure 7 and Figure 8 The crimping mechanism 4 includes a cylinder 41 arranged at the inner wall of the top of the clamping groove away from the end of the rotating roller, and the cylinder 41 is connected with a positioning strip 42 through a push rod. The bottom of the positioning strip 42 is provided with a plurality of pressure plates 421 at equal distances. The center of the pressure plate 421 is provided with a hot pressing column 43, and the bottom surface of the pressure plate 421 is provided with a wedge-shaped resistance strip 44 at four corner positions. The four wedge-shaped resistance strips 44 correspond to the front and rear ends of the inclined surfaces of the two resistance frames 47, respectively, for resisting the inclined surface of the top of the resistance frame 47 without being blocked.
[0049] The crimping mechanism 4 further comprises a slide rod 45 fixedly installed inside the clamping groove and located at the lower end of the pressing plate 421, and the slide rod 45 is externally and equidistantly fixedly sleeved with a plurality of sets of positioning blocks 46, and each set of positioning block 46 is slidably sleeved with a resisting frame 47 at both ends, and the top surfaces of the two adjacent resisting frames 47 are oppositely chamfered;
[0050] The bottom of the end of the resisting frame 47 away from the positioning block 46 is slidably sleeved outside the slide rod 45, and the outside of the slide rod 45 and the adjacent resisting frame 47 are respectively wound with a buffer spring group ring 48, and the outside of the slide rod 45 and between the two adjacent buffer spring group rings 48 are jointly provided with a partition plate, and the four sets of wedge-shaped resisting strips 44 are respectively pressed against the front and rear ends of the inclined surfaces of the two sets of resisting frames 47, so that the two sets of resisting frames 47 symmetrically left and right are forced to approach each other and press against the terminal housing;
[0051] Specifically, the following process is included: after the pretreatment is completed, the wire core end is completely treated clean, then a plurality of sets of terminals are placed on the surface of the positioning block 46, and the wire core end penetrates through the corresponding terminal inner groove, at this time, the cylinder two 41 is started to push the positioning long strip 42 and a plurality of sets of pressing plates 421 downward through the push rod;
[0052] Among them, the bottom inclined surface of the plurality of sets of wedge-shaped resisting strips 44 is respectively pressed against the bottom inclined surface of the corresponding resisting frame 47, so that the resisting frames 47 at both ends of the pressing plate 421 are forced to approach each other and jointly resist the terminal side wall, the buffer spring group ring 48 is stretched, so as to avoid the terminal from shaking during hot pressing, and improve the stability of the crimping;
[0053] Then, the hot pressing column 43 performs hot pressing assembly treatment on the terminal and the wire core; and after the hot pressing is completed, the cylinder two 41 is reset, the wedge-shaped resisting strip 44 is lifted to lose the pressing on the resisting frame 47, and the terminal and the wire core after crimping are taken out through the elastic reset of the buffer spring group ring 48;
[0054] It is worth noting that the hot pressing column 43 is externally provided with a heating layer, and the heating layer is electrically connected with an external power supply, so as to heat the hot pressing column 43 through the heating layer, so as to ensure that the hot pressing column 43 performs hot pressing assembly treatment on the terminal and the wire core, and improves the stability of the crimping;
[0055] Then, the crimping mechanism 4 realizes the automatic assembly and crimping treatment of the wire core and the terminal, the crimping is stable and convenient to operate, and the production efficiency is greatly improved.
[0056] Working principle: when the present application is used, first, a plurality of wire harnesses are respectively inserted through the wire insertion grooves on both sides of the pretreatment frame 2 and located between the upper and lower sets of limiting sleeve frames 37, at this time, the front and rear ends of each wire harness are limited by the corresponding clamping frames 34, the motor one 39 is started to drive the two sets of spiral guide rods 38 to rotate in the same direction, the two sets of limiting sleeve frames 37 approach each other, until the upper and lower ends of the wire harness are tightly limited;
[0057] At the same time, the starting cylinder 32 pushes the slide plate 31 along the slide groove inside the pretreatment frame 2 through the push rod, and drags several groups of slide shafts 33 to move, the moving end of the slide shaft 33 abuts against the inner wall of the vertical frame 35, forcing the clamping frame 34 at the bottom of the vertical frame 35 to deflect, and pushing the wire harness to approach the other clamping frame 34. In this process, the two groups of blades 36 corresponding in front and back respectively insert into the outer sheath layer of the wire harness, and with the continuous movement of the wire harness, the two groups of blades 36 achieve linear cutting of the front and back ends of the outer sheath of the wire harness.
[0058] After the cutting is completed, the wire harness continues to move to the other group of threading grooves, and passes between the upper and lower two groups of adjacent wedge-shaped frames 310. Since the position of the wedge-shaped frame 310 changes with the change of the position of the limiting sleeve frame 37, and the wedge-shaped frame 310 matches the diameter of the peeled wire core, when the wire harness passes through the wedge-shaped frame 310, the outer sheath and the wire core are smoothly separated, completing the peeling stage. The wire core after peeling exposes the internal wire core, preparing for the impurity removal processing stage.
[0059] In the impurity removal processing, the wire core after peeling will sequentially penetrate the inside of the corresponding tooth ring frame 311, and be adaptively clamped between the adjacent two groups of horizontal clamping strips 316. At this time, the auxiliary rotating tooth roller 313 and the adjacent tooth ring frame 311 are driven to rotate by the starting motor 314, and the vertical clamping plate 315 and the horizontal clamping strip 316 rotate with the tooth ring frame 311. Since the wire core is clamped between the horizontal clamping strips 316, as the horizontal clamping strips 316 rotate, the impurities attached to the outer wall of the wire core are removed by friction, improving the cleanliness of the surface of the wire core.
[0060] After completing the impurity removal processing, the wire core enters the crimping mechanism 4 for assembly and crimping. At this time, a plurality of terminals are placed on the surface of the positioning block 46, and the end of the wire core penetrates the corresponding inner groove of the terminal. The positioning long strip 42 and the plurality of pressure plates 421 are pushed down by the push rod of the starting cylinder 42, the wedge-shaped abutting strip 44 at the bottom of the pressure plate 421 abuts against the bottom inclined surface of the corresponding abutting frame 47, forcing the abutting frames 47 to approach each other and abutting against the side wall of the terminal for limiting; at the same time, the hot pressing column 43 performs hot pressing assembly processing on the terminal and the wire core. After hot pressing is completed, the cylinder 42 is reset, the wedge-shaped abutting strip 44 is lifted and loses the abutting pressure on the abutting frame 47, and the abutting frame 47 is reset by the elastic force of the buffer spring group ring 48, so as to facilitate taking out the crimped terminal and wire core.
[0061] Through the cooperative work of the dynamic processing mechanism 3 and the crimping mechanism 4, the wire harness is peeled, peeled, impurity removed, and the wire core and the terminal are automatically assembled and crimped, greatly improving the production efficiency.
[0062] The preferred embodiments of the application disclosed above are only to facilitate the elucidation of the application. The preferred embodiments do not describe all the details of the application and limit the application to the specific embodiments. Obviously, many modifications and variations can be made in light of the teachings above. The description is chosen and described in order to provide the best illustration of the application and its practical application to those skilled in the art and to enable those skilled in the art to best utilize the application. The application is limited only by the claims and their full scope and equivalents.
Claims
1. A multi-wire bundle terminal crimping machine based on synchronous cutting and peeling, comprising a bottom frame (1) and a pretreatment frame (2), the pretreatment frame (2) is fixedly installed at the center inside the bottom frame (1), and the center of the frame body on both sides of the pretreatment frame (2) is provided with a threading slot, characterized in that: a dynamic processing mechanism (3) is arranged inside the pretreatment frame (2), rectangular clamping grooves are respectively formed at the top of the frame body on both sides of the bottom frame (1), a rotating roller and a crimping mechanism (4) are respectively arranged inside the two clamping grooves, and a plurality of wire feeding cylinders are fixedly sleeved outside the rotating roller; wherein the dynamic processing mechanism (3) comprises a sliding plate (31) slidingly connected to the inner wall of one side of the pretreatment frame (2) and located at the upper end of the threading slot, a sliding strip fixedly installed on one side of the sliding plate (31) is in sliding fit with a sliding groove arranged at the inner side of the pretreatment frame (2), a cylinder one (32) is arranged at the front end of the sliding plate (31) through a push rod, and the cylinder one (32) is arranged at the inner side wall of the pretreatment frame (2) through a machine base, and a plurality of groups of sliding shafts (33) are arranged at the side away from the sliding strip of the sliding plate (31) at equal distances; a plurality of pairs of material clamping assemblies are hingedly connected to the inner side wall of the pretreatment frame (2) and located at the lower end of the sliding plate (31), each pair of material clamping assemblies is composed of two symmetrically distributed clamping frames (34), one of the clamping frames (34) is hingedly connected to the inner side wall of the pretreatment frame (2), a vertical frame (35) is fixedly installed on the top of the clamping frame (34), and the vertical frame (35) is sleeved outside the corresponding sliding shaft (33), and adjacent two clamping frames (34) are provided with blades (36) at opposite surfaces and flush with the threading slot.
2. The synchronized crimping multi-wire terminal crimping machine based on the synchronized crimping peeling according to claim 1, characterized by, The bottoms of a plurality of groups of the clamping frames (34) respectively extend to below the threading slot and are jointly sleeved with two groups of limiting sleeve frames (37), sliding blocks fixedly installed at the rear ends of the two groups of limiting sleeve frames (37) are in sliding fit with vertical grooves arranged at the front and rear ends of the inner side wall of the pretreatment frame (2), one end of the upper and lower groups of limiting sleeve frames (37) is respectively screw-penetrated with screw guide rods (38) with opposite threads, the upper and lower groups of screw guide rods (38) are fixedly connected through connecting rods, and one end of the screw guide rod (38) away from the connecting rod is provided with a motor one (39).
3. The synchronized crimping multi-wire terminal crimping machine based on peeling according to claim 2, characterized in that, One side of each group of limiting sleeve frames (37) is provided with a wedge-shaped frame (310), and a long rod is jointly connected between the front and rear ends of the wedge-shaped frame (310) and the corresponding limiting sleeve frame (37), the upper and lower groups of wedge-shaped frames (310) are mirror-symmetrically arranged, and the threading slots on the other side of the inner wall of the pretreatment frame (2) are arranged at the upper and lower ends of the threading slots.
4. The synchronized crimping multi-wire terminal crimping machine based on peeling according to claim 1, characterized in that, The dynamic processing mechanism (3) further comprises a plurality of groups of gear ring frames (311) rotatably arranged at the outer wall of one side of the pretreatment frame (2), four groups of edges of each group of gear ring frames (311) are respectively sleeved with double-shaft rotating cylinders (312), one end of the double-shaft rotating cylinder (312) is rotatably connected with the side wall of the pretreatment frame (2), adjacent two groups of gear ring frames (311) are jointly meshed with auxiliary rotating gear rollers (313), and one end of the auxiliary rotating gear roller (313) is jointly provided with a motor two (314) between the outer wall of the pretreatment frame (2).
5. The synchronized strip-and-peel based multi-wire terminal crimping machine of claim 4, wherein, The vertical clamping plate (315) is vertically installed at the center inside the tooth ring frame (311), two groups of the vertical clamping plates (315) are fixedly installed with horizontal clamping strips (316) at the centers of opposite sides, the opposite sides of the two groups of the horizontal clamping strips (316) are provided with rough surfaces, the centers of the two groups of the horizontal clamping strips (316) away from each other are fixedly installed with insertion rods (317), one end of the insertion rod (317) penetrates through the vertical clamping plate (315), and the insertion rod (317) is externally wound with a pressure spring group ring (318).
6. The synchronized crimping multi-wire terminal crimping machine based on peeling according to claim 1, characterized in that, The crimping mechanism (4) comprises a second air cylinder (41) arranged at the inner wall of the top of the clamping groove away from the end of the rotating roller, the second air cylinder (41) is connected with a positioning long strip (42) through a push rod, a plurality of groups of pressing plates (421) are arranged at the bottom of the positioning long strip (42) at equal distances, a hot pressing column (43) is arranged at the center of the pressing plate (421), and a wedge-shaped resisting strip (44) is arranged at each of the four corner positions on the bottom surface of the pressing plate (421).
7. The synchronized crimping multi-wire terminal crimping machine based on peeling according to claim 1, characterized in that, The crimping mechanism (4) further comprises a sliding rod (45) fixedly installed inside the clamping groove and located at the lower end of the pressing plate (421), the sliding rod (45) is externally and equally fixedly sleeved with a plurality of groups of positioning blocks (46), each group of the positioning blocks (46) is slidably sleeved with a resisting frame (47) at both ends, and the top surfaces of the two adjacent groups of the resisting frames (47) are oppositely provided with inclined surfaces.
8. The synchronized crimping terminal press machine based on the synchronized crimping terminal press machine according to claim 7, characterized in that, The bottom of one end of the resisting frame (47) away from the positioning block (46) is slidably sleeved outside the sliding rod (45), and the sliding rod (45) is externally and located adjacent to the resisting frame (47) and is wound with a buffer spring group ring (48), and the sliding rod (45) is externally and located between the two adjacent groups of the buffer spring group rings (48) and is commonly provided with a partition plate.