Raw material blending and detecting device and process for building powder material based on intelligent sensor
By combining spiral blades, wire mesh, vibration device and mixing device, the problem of uneven mixing of biomass powder and building fines is solved, realizing high-quality mixing and real-time monitoring of biomass-based building powder materials, and improving the mixing efficiency and reliability of the device.
Patent Information
- Application Number
- CN202511313123.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-15
- Publication Date
- 2025-11-11
AI Technical Summary
Existing intelligent sensor-based raw material mixing and detection devices for building powder materials often result in the formation of small clumps of biomass powder during the preparation of biomass-based building powder materials. This makes it difficult to mix the biomass powder with fine building materials, leading to poor mixing quality and difficulty in real-time monitoring of the mixing degree.
It adopts a combination design of spiral blades, wire mesh, vibration device and powder mixing device. The spiral blades break up the powdery material, the wire mesh vibrates and cuts the small pieces of material, the vibration device prevents clogging and dries the material, and the powder mixing device achieves full mixing. It is also equipped with intelligent sensors to monitor the mixing status in real time.
It effectively prevents uneven mixing of small pieces of material, ensures mixing quality, avoids equipment blockage and moisture effects, achieves uniform mixing and real-time monitoring, and improves mixing effect.
Smart Images

Figure CN120919893A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of building powder material preparation technology, specifically to a building powder material raw material blending and detection device and process based on intelligent sensors. Background Technology
[0002] Biomass-based building powder materials utilize renewable biomass (such as crop straw, bamboo and wood powder, grains, legumes, etc.). The main function of the building powder material raw material blending and detection device based on intelligent sensors is to stir and mix biomass renewable materials into building powder, so as to achieve uniform dispersion and good compatibility among raw materials, and ensure the quality and consistency of the final product.
[0003] Patent CN221514223U discloses a raw material blending device for preparing biomass-based building powder materials, relating to the field of building powder materials. To address the issue of insufficient pulverization of biomass-based materials in existing technologies, and the problem that unfiltered biomass-based materials affect the overall quality of building powder materials, the patent proposes a device with a filter residue outlet on one front side of the outer tank. A top cover is provided at the upper end of the outer tank, and a first inner tank is located at the lower end of the top cover inside the upper part of the outer tank. A second inner tank is located at the lower end of the first inner tank inside the outer tank, with a filter screen at the upper end of the second inner tank. A rotating shaft is located in the middle of the second inner tank, with spiral blades mounted on the shaft. A connecting ring is located at the upper end of a second limiting tube on the rotating shaft, and multiple arc-shaped blades are arranged in a circular array on the connecting ring.
[0004] However, the current intelligent sensor-based raw material mixing and detection device for building powder materials has the following problems: When using this intelligent sensor-based raw material mixing and detection device, the biomass powder material will agglomerate into small clumps during the preparation of biomass-based building powder materials. These small clumps of biomass powder material are difficult to mix with building fines, resulting in poor mixing quality of biomass-based building powder materials. At the same time, it is difficult to know the degree of mixing of the internal building powder materials. Therefore, we propose an intelligent sensor-based raw material mixing and detection device for building powder materials. Summary of the Invention
[0005] To address the shortcomings of existing technologies, this invention provides a device and process for blending and detecting raw materials for building powder materials based on intelligent sensors, thus solving the problems mentioned in the background section.
[0006] To achieve the above objectives, the present invention is implemented through the following technical solution: a powder material raw material blending and detection device based on intelligent sensors, including a base frame, a tank body fixed on the top surface of the base frame, a feed inlet on the top left side of the tank body, a discharge outlet on the bottom right side of the tank body, an L-shaped feed pipe that runs through and is fixedly installed on the right side of the top surface of the tank body, and a mixing component arranged in the middle of the top surface of the tank body; The mixing assembly includes a square shell. A motor is fixedly mounted on the top of the inner wall of the square shell. The motor's shaft passes through and is rotatably connected to the top surface of the tank. A round rod is fixed to the bottom surface of the motor's shaft, and the bottom surface of the round rod is rotatably connected to the bottom of the tank's interior. Spiral blades are fixed to the outer wall of the round rod. The spiral blades are located below the tank's inlet. During rotation, the spiral blades break up the biomass powder, and small pieces of biomass powder fall off the spiral blades. The bottom surface has a cross plate, and four loop frames are embedded in the bottom surface of the cross plate. Wire mesh is fixed in the middle of the inner wall of each of the four loop frames. The spiral blade drives the cross plate to rotate clockwise, which in turn drives the loop frames to rotate clockwise, and the loop frames to rotate the wire mesh. Under the action of rotational force, the mesh seams of the wire mesh are broken up into small pieces of biomass material, preventing the small pieces of biomass material from mixing with the building materials. The bottom surface of the four loop frames is equipped with a bottom-flipping component, and intelligent sensors are installed inside the tank. The bottom-turning assembly includes four U-shaped rods, which are respectively embedded in the bottom surface of four U-shaped frames. Vertical rods are fixed through and attached to the bottom surface of each of the four U-shaped rods. Four arc-shaped shovels are fixed to the bottom surface of each of the four vertical rods. The four arc-shaped shovels are located at the bottom of the tank. The arc-shaped shovels move the biomass materials and building materials deposited below the tank, preventing them from settling at the bottom of the tank.
[0007] The bottom surfaces of the four U-shaped rods are each equipped with a vibration device, and the outer wall of the vibration device is equipped with a powder stirring device.
[0008] According to the above technical solution, the top surface of the base frame is provided with four support columns, the four support columns of the base frame are fixedly connected to the bottom surface of the tank, the outer wall of the square shell is provided with several heat dissipation vents, the spiral blade includes a tube block and four blades, the tube block is fixed to the outer wall of the round rod, the four blades are respectively inclinedly welded to the outer wall of the tube block, and the bottom surfaces of the four arc-shaped shovels are located above the bottom of the tank.
[0009] According to the above technical solution, the vibration device includes an annular plate, four concave cylinders, four vertical plates, four arc-shaped springs, four straight plates, an annular block, and several protrusions. The annular plate is fixed to the bottom surface of the four U-shaped rods and is located on the side near the outer wall of the round rod. The four concave cylinders are fixed to the bottom surface of the annular plate. The four vertical plates are respectively fixed to the top inside the four concave cylinders. The four arc-shaped springs are respectively fixed to the top right side of the four vertical plates. The four straight plates are respectively hinged to the bottom surface of the four vertical plates. The right side of the four straight plates is respectively fixedly connected to the end of the four arc-shaped springs away from the four vertical plates. The four concave cylinders have grooves near the bottom right side of the four vertical plates. The annular block is fixed to the bottom inside the tank. Several protrusions are fixed to the top surface of the annular block. During the process of the straight plates hitting the protrusions, the annular plate will generate an amplitude. The annular plate transmits the vibration to the wire mesh. The vibration of the wire mesh breaks up the clumps of biomass material, preventing the biomass material from getting stuck in the wire mesh.
[0010] According to the above technical solution, the vibration device further includes four short columns, a second annular plate, four arc-shaped shells, and several resistance heating rods. The four short columns are fixed to the top surface of the first annular plate, the second annular plate is fixed to the top surface of the four short columns, and the four arc-shaped shells are fixed to the top surface of the second annular plate. The several resistance heating rods are respectively fixedly installed on the inner walls of the four arc-shaped shells. The arc-shaped shells transfer heat to the wire mesh, allowing the moist biomass materials and building fines in the tank to dry quickly, preventing the biomass-based building powder materials from being in a moist state and causing the equipment output to fail to meet the standards.
[0011] According to the above technical solution, the grooves of the four concave cylinders are located on the movement trajectories of the four straight plates, the several protrusions are all located on the movement trajectories of the four straight plates, and the four arc-shaped shells are respectively located between the four loop frames.
[0012] According to the above technical solution, the mixing device includes four horizontal rings, four frame rings, four vertical plates, and several stirring rods. The four horizontal rings are respectively fixed in the middle of the outer wall of the four short columns. The four frame rings are respectively fixed on the outer wall of the four horizontal rings. The four vertical plates are respectively fixed at the end of the four horizontal rings away from the four short columns. The outer wall of the four vertical plates is fixedly connected to the frame rings. The several stirring rods pass through and are fixed on the outer wall of the four vertical plates. The stirring rods mix the biomass material and building fines in layers, so that the biomass material and building fines are fully mixed together.
[0013] According to the above technical solution, the powder mixing device further includes four L-shaped connecting plates, four oblique rods, and four arc-shaped scrapers. The four L-shaped connecting plates are respectively fixed to the bottom of the outer wall of the four vertical strips, the four oblique rods are respectively fixed to the outer wall of the four L-shaped connecting plates, and the four arc-shaped scrapers are respectively fixed to the ends of the four oblique rods away from the four L-shaped connecting plates. During the forward rotation of the arc-shaped scrapers, the arc-shaped scrapers scrape off the powdery raw materials on the tank wall.
[0014] According to the above technical solution, several of the stirring rods are respectively located between four loop-shaped frames, and four arc-shaped scrapers are respectively located at the bottom of the inner wall of the tank.
[0015] The application process of the intelligent sensor-based powder material raw material blending and detection device includes the following steps: S1. The staff plugged the outlet of the tank with a wooden stopper, then fed the biomass material into the tank through the inlet, and then fed the building materials into the tank through an L-shaped feed pipe. S2. During the rotation of the spiral blades, the biomass powder material is broken up and small pieces of biomass powder material fall off the spiral blades. S3. Under the action of rotational force, the mesh seams of the wire mesh break up into small pieces of biomass material. S4. During the forward rotation of the curved shovel, the curved shovel will move the biomass materials and building materials deposited below the tank. S5. During the process of the straight plate hitting the protrusion, the ring plate transmits the vibration to the wire mesh, and the vibration of the wire mesh breaks up the clumps of biomass material. S6. When the wire mesh rotates, the arc-shaped shell transfers heat to the wire mesh, allowing the moist biomass materials and building materials in the tank to dry quickly. S7. During forward rotation, the stirring rod will mix the biomass materials and building materials in layers. S8. During the forward rotation of the arc-shaped scraper, the arc-shaped scraper scrapes off the powdery raw materials on the tank wall.
[0016] This invention provides a powder material raw material blending and detection device based on intelligent sensors. It has the following beneficial effects: (1) This invention utilizes a square shell, electric motor, round rod, spiral blades, cross plate, U-shaped frame, wire mesh, U-shaped rod, and vertical rod in conjunction with an arc-shaped shovel. During rotation, the spiral blades break up the biomass powder material, and small pieces of biomass powder material fall off the spiral blades. The spiral blades drive the cross plate to rotate clockwise, the cross plate drives the U-shaped frame to rotate clockwise, and the U-shaped frame drives the wire mesh to rotate clockwise. Under the action of rotational force, the mesh seams of the wire mesh break up the small pieces of biomass material that have formed, preventing the small pieces of biomass material from mixing into the building. In the fine powder, to prevent small lumps of biomass material from mixing in, resulting in poor mixing quality of biomass-based building powder materials, the arc-shaped shovel moves the biomass material and building powder deposited at the bottom of the tank, preventing them from settling at the bottom and causing poor mixing at the bottom of the tank. The intelligent sensors installed inside the tank can monitor the degree of mixing of building powder materials inside the tank in real time, preventing over-mixing or insufficient mixing.
[0017] (2) The present invention uses a vibration device to make the annular plate one, the concave cylinder, the vertical plate, the arc-shaped spring, the straight plate, the annular block, the protrusion, the short column, the annular plate two and the arc-shaped shell work together with the resistance heating rod. During the process of the straight plate hitting the protrusion, the annular plate one will generate an amplitude. The annular plate one transmits the vibration to the wire mesh. The vibration of the wire mesh seams breaks up the clumps of biomass material, so that the biomass material will not get stuck in the wire mesh seams. This prevents the biomass material from blocking the wire mesh seams and causing poor wire mesh breaking effect. In addition, the arc-shaped shell transfers heat to the wire mesh, allowing the wet biomass material and building fines in the tank to dry quickly, preventing the biomass-based building powder material from being in a wet state and causing the equipment output to fail to meet the standard.
[0018] (3) The present invention, through the setting of the mixing device, makes the ring crossbar, frame ring, vertical strip plate, stirring rod, L-shaped connecting plate and diagonal bar work together with the arc scraper. The stirring rod mixes the biomass material and building fines in layers, so that the biomass material and building fines are fully mixed together, preventing the local mixing ratio of biomass material and building fines from being different and causing uneven mixing of equipment. In addition, during the forward rotation of the arc scraper, the arc scraper scrapes off the powdery raw materials on the tank wall, preventing the powdery raw materials from adhering to the bottom of the tank and causing uneven raw material ratio at the bottom of the tank. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the entire invention; Figure 2 This is a cross-sectional schematic diagram of the entire invention; Figure 3 This is a cross-sectional view of the tank body of the present invention; Figure 4 For the present invention Figure 3A magnified view of a portion of point A in the middle; Figure 5 This is a schematic diagram of the vibration device of the present invention; Figure 6 For the present invention Figure 5 A magnified view of a portion of point B in the middle; Figure 7 This is a schematic diagram of the powder mixing device of the present invention.
[0020] In the diagram: 1. Base frame; 2. Tank body; 3. L-shaped feed pipe; 21. Mixing assembly; 211. Square shell; 212. Motor; 213. Round rod; 214. Spiral blade; 215. Cross plate; 216. U-shaped frame; 217. Wire mesh; 22. Bottom-flipping assembly; 221. U-shaped rod; 222. Vertical rod; 223. Arc-shaped shovel; 4. Vibration device; 41. Ring plate one; 42. Side concave cylinder; 43. Vertical plate; 44. Arc-shaped spring; 45. Straight plate; 46. Ring block; 47. Protrusion; 48. Short column; 49. Ring plate two; 410. Arc-shaped shell; 411. Resistance heating rod; 5. Powder mixing device; 51. Ring crossbar; 52. Frame ring; 53. Vertical strip plate; 54. Stirring rod; 55. L-shaped connecting plate; 56. Diagonal rod; 57. Arc-shaped scraper. Detailed Implementation
[0021] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments.
[0022] Please see Figures 1-7 One embodiment of the present invention is: a powder material raw material blending and detection device based on intelligent sensors, including a base frame 1, a tank 2 fixed on the top surface of the base frame 1, a feed inlet on the top left side of the tank 2, a discharge outlet on the bottom right side of the tank 2, an L-shaped feed pipe 3 through and fixedly installed on the right side of the top surface of the tank 2, and four support columns on the top surface of the base frame 1, which are fixedly connected to the bottom surface of the tank 2. A stirring assembly 21 is provided in the middle of the top surface of the tank body 2. The stirring assembly 21 includes a square shell 211. A motor 212 is fixedly installed on the top of the inner wall of the square shell 211. The rotating shaft of the motor 212 passes through and is rotatably connected to the middle of the top surface of the tank body 2. A round rod 213 is fixed on the bottom surface of the rotating shaft of the motor 212. The bottom surface of the round rod 213 is rotatably connected to the bottom of the inside of the tank body 2. A spiral blade 214 is fixed on the outer wall of the round rod 213. The spiral blade 214 is located below the feed inlet of the tank body 2. A cross plate 215 is inherently provided on the bottom surface of the spiral blade 214. Four loop frames 216 are embedded on the bottom surface of the cross plate 215. Wire mesh 217 is fixed in the middle of the inner wall of each of the four loop frames 216. Several heat dissipation vents are opened on the outer wall of the square shell 211. The spiral blade 214 includes a tube block and four blades. The tube block is fixed. On the outer wall of the round rod 213, four blades are respectively inclined and welded to the outer wall of the tube block. During the rotation, the spiral blade 214 breaks up the biomass powder material. Small pieces of biomass powder material fall off the spiral blade 214. The spiral blade 214 drives the cross plate 215 to rotate clockwise. The cross plate 215 drives the loop frame 216 to rotate clockwise. The loop frame 216 drives the wire mesh 217 to rotate clockwise. Under the action of rotational force, the mesh seams of the wire mesh 217 are broken up into small pieces of biomass material, so that the small pieces of biomass material will not be mixed in the building fines. This avoids the poor mixing quality of biomass-based building powder material when the preparation device is mixing biomass material and building fines. The tank 2 is equipped with intelligent sensors. The bottom surfaces of the four loop frames 216 are provided with a bottom-flipping component 22. The bottom-flipping component 22 includes four U-shaped rods 221, which are respectively embedded in the bottom surfaces of the four loop frames 216. Vertical rods 222 are respectively passed through and fixed to the bottom surfaces of the four U-shaped rods 221. Four arc-shaped shovels 223 are respectively fixed to the bottom surfaces of the four vertical rods 222. The four arc-shaped shovels 223 are located at the bottom inside the tank body 2, and the bottom surfaces of the four arc-shaped shovels 223 are located above the bottom inside the tank body 2. During the forward rotation, the arc-shaped shovels 223 scoop up the biomass materials and building materials deposited below the tank body 2, so that the biomass materials and building materials will not be deposited at the bottom of the tank body 2. This avoids poor mixing of biomass materials and building materials at the bottom of the tank during the use of the preparation device.
[0023] During use, the base frame 1 supports the tank body 2. Workers plug the outlet of tank body 2 with a wooden plug, then feed biomass materials into the inlet of tank body 2. Meanwhile, fine building materials (cement, stone, etc.) are fed into tank body 2 through the L-shaped feed pipe 3. Because biomass powder tends to clump together during the preparation of biomass-based building powder materials, making it difficult to mix with the fine building materials, the tank body 2 supports the square shell 211 while workers feed the biomass materials. The electric motor 212 inside the square shell 211 is then started. The shaft of the electric motor 212 begins to rotate clockwise, driving the round rod 213 to rotate clockwise. The round rod 213 then drives the spiral blades 214 to rotate clockwise. During rotation, the spiral blades 214 break up the biomass powder material into smaller pieces. The powdered material falls from the spiral blade 214. Simultaneously, the spiral blade 214 drives the cross plate 215 to rotate clockwise, which in turn drives the loop frame 216 to rotate clockwise. The loop frame 216 then drives the wire mesh 217 to rotate clockwise. During this rotation, the wire mesh 217 comes into contact with the clumps of biomass material. Under the influence of the rotational force, the clumps of biomass material in the mesh of the wire mesh 217 are broken up, preventing them from mixing with the building materials. This prevents the clumps of biomass material from mixing with the building materials during equipment use, thus avoiding the problem of poor mixing quality of biomass-based building powder materials caused by the clumps of biomass material mixing with the building materials during the preparation process.
[0024] While the cross plate 215 drives the loop frame 216 to rotate clockwise, the loop frame 216 drives the U-shaped rod 221 to rotate clockwise, the U-shaped rod 221 drives the vertical rod 222 to rotate clockwise, and the vertical rod 222 drives the arc-shaped shovel 223 to rotate clockwise. During the clockwise rotation, the arc-shaped shovel 223 moves the biomass material and building fines deposited below the tank body 2, preventing them from settling at the bottom of the tank body 2. This prevents the biomass material and building fines from being difficult to mix at the bottom of the tank body 2 during equipment use, thus avoiding the problem of poor mixing at the bottom of the tank body 2 caused by the biomass material and building fines not mixing well during equipment use. The intelligent sensor installed inside the tank body 2 can monitor the degree of mixing of the building powder material inside the tank body 2 in real time, improving the mixing effect of the device and preventing over-mixing or insufficient mixing.
[0025] Please see Figures 1-7Based on the above embodiments, another embodiment of the present invention further includes a vibration device 4 and a powder mixing device 5. The bottom surfaces of the four U-shaped rods 221 are respectively provided with vibration devices 4. Each vibration device 4 includes an annular plate 41, four concave cylinders 42, four vertical plates 43, four arc-shaped spring pieces 44, four straight plates 45, annular blocks 46, and several protrusions 47. The annular plate 41 is fixed to the bottom surface of the four U-shaped rods 221 and is located near the outer wall of the round rod 213. The four concave cylinders 42 are fixed to the bottom surface of the annular plate 41. The four vertical plates 43 are respectively fixed to the top inside the four concave cylinders 42. The four arc-shaped spring pieces 44 are respectively fixed to the top right side of the four vertical plates 43. The four straight plates 45 are respectively hinged to the bottom surface of the four vertical plates 43. The right sides of the four straight plates 45 are respectively connected to the four... An arc-shaped spring piece 44 is fixedly connected to one end away from the four vertical plates 43. The four concave cylinders 42 are respectively provided with grooves on the bottom right side of the four vertical plates 43. The annular block 46 is fixed to the bottom of the tank body 2. Several protrusions 47 are fixed to the top surface of the annular block 46. The grooves of the four concave cylinders 42 are on the movement trajectory of the four straight plates 45. The several protrusions 47 are all on the movement trajectory of the four straight plates 45. During the process of the straight plates 45 hitting the protrusions 47, the annular plate 41 will generate an amplitude. The annular plate 41 transmits the vibration to the wire mesh 217. The mesh seams of the wire mesh 217 vibrate and break up the clumps of biomass material, so that the biomass material will not get stuck in the mesh seams of the wire mesh 217. This avoids the poor breaking effect of the wire mesh 217 when the preparation device is in use because the biomass material blocks the mesh seams of the wire mesh 217.
[0026] The vibration device 4 also includes four short columns 48, annular plate 49, four arc-shaped shells 410, and several resistance heating rods 411. The four short columns 48 are fixed on the top surface of the annular plate 41, the annular plate 49 is fixed on the top surface of the four short columns 48, the four arc-shaped shells 410 are fixed on the top surface of the annular plate 49, and the several resistance heating rods 411 are respectively fixedly installed on the inner wall of the four arc-shaped shells 410. The four arc-shaped shells 410 are respectively located between the four loop frames 216. When the wire mesh 217 rotates, the arc-shaped shells 410 transfer heat to the wire mesh 217, so that the wet biomass material and building fines in the tank 2 are dried quickly, avoiding the biomass-based building powder material being in a wet state during the use of the preparation device, which would cause the equipment output to be substandard.
[0027] The outer wall of the vibrating device 4 is equipped with a mixing device 5, which includes four ring crossbars 51, four frame rings 52, four vertical plates 53, and several mixing rods 54. The four ring crossbars 51 are respectively fixed in the middle of the outer wall of the four short columns 48. The four frame rings 52 are respectively fixed on the outer wall of the four ring crossbars 51. The four vertical plates 53 are respectively fixed at the ends of the four ring crossbars 51 away from the four short columns 48. The outer walls of the four vertical plates 53 are fixedly connected to the frame rings 52. Several mixing rods 54 pass through and are fixed on the outer walls of the four vertical plates 53. Several mixing rods 54 are respectively located between the four loop frames 216. During the forward rotation, the mixing rods 54 mix the biomass material and building fines in layers, so that the biomass material and building fines are fully mixed together, avoiding uneven mixing of the equipment due to different local proportions of biomass material and building fines during the use of the preparation device.
[0028] The mixing device 5 also includes four L-shaped connecting plates 55, four oblique rods 56, and four arc-shaped scrapers 57. The four L-shaped connecting plates 55 are respectively fixed to the bottom of the outer wall of the four vertical strips 53, the four oblique rods 56 are respectively fixed to the outer wall of the four L-shaped connecting plates 55, and the four arc-shaped scrapers 57 are respectively fixed to the ends of the four oblique rods 56 away from the four L-shaped connecting plates 55. The four arc-shaped scrapers 57 are respectively located at the bottom of the inner wall of the tank 2. During the forward rotation of the arc-shaped scrapers 57, the arc-shaped scrapers 57 scrape off the powdery raw materials on the wall of the tank 2, so as to avoid the powdery raw materials adhering to the bottom of the tank 2 during the use of the preparation device, which would cause uneven raw material ratio at the bottom of the tank 2.
[0029] The application process of the intelligent sensor-based powder material raw material blending and detection device includes the following steps: S1. The staff plugs the outlet of tank 2 with a wooden plug, then feeds biomass materials from the inlet of tank 2, and then feeds building materials into tank 2 through L-shaped feed pipe 3. S2. During the rotation of the spiral blade 214, the biomass powder material is broken down and small pieces of biomass powder material fall off the spiral blade 214. S3. Under the action of rotational force, the mesh seams of wire mesh 217 are broken into small pieces of biomass material. S3, During the forward rotation of the arc-shaped shovel 223, the arc-shaped shovel 223 will move the biomass materials and building materials deposited below the tank 2; S4. During the process of the straight plate 45 hitting the protrusion 47, the ring plate 41 transmits the vibration to the wire mesh 217, and the mesh seam vibration of the wire mesh 217 breaks up the clump of biomass material. S5. When the wire mesh 217 rotates, the arc-shaped shell 410 transfers heat to the wire mesh 217, allowing the moist biomass material and building materials in the tank 2 to dry quickly. S6. During forward rotation, stirring rod 54 will mix biomass materials and building fines in layers. S7. During the forward rotation of the arc-shaped scraper 57, the arc-shaped scraper 57 scrapes off the powdery raw materials on the wall of the tank 2.
[0030] As the U-shaped frame 216 drives the U-shaped rod 221 to rotate clockwise, the U-shaped rod 221 drives the annular plate 41 to rotate clockwise, the annular plate 41 drives the concave cylinder 42 to rotate clockwise, the concave cylinder 42 drives the vertical plate 43 to rotate clockwise, the vertical plate 43 drives the arc-shaped spring piece 44 to rotate clockwise, and the vertical plate 43 drives the straight plate 45 to rotate clockwise. Simultaneously, the tank body 2 supports the annular block 46, and the annular block 46 supports the protrusion 47. During the clockwise rotation of the straight plate 45, the straight plate 45 impacts the protrusion 47. Under the impact force, the straight plate 45 rotates to the right within the vertical plate 43. The arc-shaped spring piece 44 on the vertical plate 43 deforms, and the straight plate 45 rotates into the groove of the concave cylinder 42. The concave cylinder 42 prevents small pieces of biomass material from entering between the arc-shaped spring piece 44 and the straight plate 45. When the straight plate 45 leaves the protrusion 47... Under the elastic force of the arc-shaped spring 44, the straight plate 45 will rotate to the left in the vertical plate 43. The straight plate 45 will hit the next protrusion 47. During the process of the straight plate 45 hitting the protrusion 47, the annular plate 41 will generate an amplitude. The annular plate 41 transmits the vibration to the U-shaped rod 221, the U-shaped rod 221 transmits the vibration to the loop frame 216, and the loop frame 216 transmits the vibration to the wire mesh 217. The vibration of the mesh seams of the wire mesh 217 breaks up the clumps of biomass material, so that the biomass material will not get stuck in the mesh seams of the wire mesh 217. This prevents the biomass material from getting stuck in the mesh seams of the wire mesh 217 during the use of the equipment, thus avoiding the problem of poor dispersing effect of the wire mesh 217 caused by the biomass material blocking the mesh seams during the use of the preparation device.
[0031] While the U-shaped rod 221 drives the first annular plate 41 to rotate clockwise, the first annular plate 41 drives the short column 48 to rotate clockwise, the short column 48 drives the second annular plate 49 to rotate clockwise, the second annular plate 49 drives the arc-shaped shell 410 to rotate clockwise, and the arc-shaped shell 410 drives the resistance heating rod 411 to rotate clockwise. At the same time, the operator will start the resistance heating rod 411, and the resistance heating rod 411 begins to heat up. The resistance heating rod 411 transfers heat to the arc-shaped shell 410, so that when the wire mesh 217 rotates, the arc-shaped shell 410 transfers heat to the wire mesh 217, allowing the damp biomass materials and building fines in the tank 2 to dry quickly. This prevents the biomass-based building powder materials from being in a damp state during equipment use, thus avoiding the problem of the equipment output not meeting the standards due to the biomass-based building powder materials being in a damp state during the use of the preparation device.
[0032] While the annular plate 41 drives the short column 48 to rotate clockwise, the short column 48 drives the annular crossbar 51 to rotate clockwise, the annular crossbar 51 drives the frame ring 52 to rotate clockwise, the annular crossbar 51 drives the vertical plate 53 to rotate clockwise, and the vertical plate 53 drives the stirring rod 54 to rotate clockwise. During the clockwise rotation, the stirring rod 54 stirs the biomass material and building fines in layers, ensuring that the biomass material and building fines are fully mixed together. This prevents uneven mixing caused by localized differences in the mixing ratio of biomass material and building fines during equipment use.
[0033] While the ring crossbar 51 drives the vertical bar plate 53 to rotate clockwise, the vertical bar plate 53 drives the L-shaped connecting plate 55 to rotate clockwise, the L-shaped connecting plate 55 drives the diagonal bar 56 to rotate clockwise, and the diagonal bar 56 drives the arc-shaped scraper 57 to rotate clockwise. During the clockwise rotation of the arc-shaped scraper 57, the arc-shaped scraper 57 scrapes off the powdery raw material on the wall of the tank 2, preventing the powdery raw material from adhering to the bottom of the tank 2 during use. This avoids the problem of uneven raw material ratio at the bottom of the tank 2 caused by the powdery raw material adhering to the bottom of the tank 2 during use of the preparation device.
[0034] The above description is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and inventive concept of the present invention, should be covered within the scope of protection of the present invention.
Claims
1. A powder material raw material blending and detection device based on intelligent sensors, comprising a base frame (1), wherein a tank (2) is fixed on the top surface of the base frame (1), characterized in that: The tank (2) has a feed inlet on the top left side and a discharge outlet on the bottom right side. An L-shaped feed pipe (3) is installed through and fixedly installed on the right side of the top surface of the tank (2). A mixing assembly (21) is provided in the middle of the top surface of the tank (2). The mixing assembly (21) includes a square shell (211). A motor (212) is fixedly installed on the top of the inner wall of the square shell (211). The shaft of the motor (212) passes through the middle of the top surface of the tank (2) and is rotatably connected. A round rod (213) is fixed on the bottom surface of the shaft of the motor (212). The bottom surface of the round rod (213) is rotatably connected to the bottom of the tank (2). A spiral blade (214) is fixed on the outer wall of the round rod (213). The spiral blade (214) is located below the feed inlet of the tank (2). A cross plate (215) is fixed on the bottom surface of the spiral blade (214). Four loop frames (216) are embedded on the bottom surface of the cross plate (215). Wire mesh (217) is fixed in the middle of the inner wall of the four loop frames (216). A bottom-flipping assembly (22) is provided on the bottom surface of the four loop frames (216). A smart sensor is installed inside the tank (2). The bottom-turning assembly (22) includes four U-shaped rods (221), which are respectively embedded in the bottom surface of four spiral frames (216). The bottom surfaces of the four U-shaped rods (221) are respectively penetrated and fixed with vertical rods (222). The bottom surfaces of the four vertical rods (222) are respectively fixed with four arc-shaped shovels (223). The four arc-shaped shovels (223) are located at the bottom inside the tank body (2). The bottom surfaces of the four U-shaped rods (221) are respectively provided with vibration devices (4), and the outer walls of the vibration devices (4) are provided with powder stirring devices (5).
2. The powder material raw material blending and detection device based on intelligent sensors according to claim 1, characterized in that: The base frame (1) has four support columns on its top surface. The four support columns of the base frame (1) are fixedly connected to the bottom surface of the tank body (2). The outer wall of the square shell (211) has several heat dissipation vents. The spiral blade (214) includes a tube block and four blades. The tube block is fixed to the outer wall of the round rod (213). The four blades are respectively inclined and welded to the outer wall of the tube block. The bottom surface of the four arc-shaped shovels (223) is located above the bottom of the tank body (2).
3. The powder material raw material blending and detection device based on intelligent sensors according to claim 2, characterized in that: The vibration device (4) includes an annular plate (41), four concave cylinders (42), four vertical plates (43), four arc-shaped spring pieces (44), four straight plates (45), an annular block (46), and several protrusions (47). The annular plate (41) is fixed to the bottom surface of the four U-shaped rods (221). The annular plate (41) is located on the side close to the outer wall of the round rod (213). The four concave cylinders (42) are fixed to the bottom surface of the annular plate (41), and the four vertical plates (43) are respectively fixed inside the four concave cylinders (42). At the top, four arc-shaped spring pieces (44) are fixed to the top right side of four vertical plates (43), four straight plates (45) are hinged to the bottom surface of four vertical plates (43), and the right side of four straight plates (45) is fixedly connected to the end of four arc-shaped spring pieces (44) away from four vertical plates (43). Four side concave cylinders (42) are provided with grooves near the bottom right side of four vertical plates (43). The annular block (46) is fixed to the bottom inside the tank body (2), and several protrusions (47) are fixed to the top surface of the annular block (46).
4. The powder material raw material blending and detection device based on intelligent sensors according to claim 3, characterized in that: The vibration device (4) also includes four short columns (48), an annular plate two (49), four arc-shaped shells (410) and several resistance heating rods (411). The four short columns (48) are fixed on the top surface of the annular plate one (41), the annular plate two (49) is fixed on the top surface of the four short columns (48), the four arc-shaped shells (410) are fixed on the top surface of the annular plate two (49), and the several resistance heating rods (411) are respectively fixedly installed on the inner wall of the four arc-shaped shells (410).
5. The powder material raw material blending and detection device based on intelligent sensors according to claim 4, characterized in that: The grooves of the four concave cylinders (42) are on the movement trajectory of the four straight plates (45), and the several protrusions (47) are all on the movement trajectory of the four straight plates (45). The four arc-shaped shells (410) are respectively located between the four loop frames (216).
6. The powder material raw material blending and detection device based on intelligent sensors according to claim 5, characterized in that: The mixing device (5) includes four ring crossbars (51), four frame rings (52), four vertical strips (53), and several stirring rods (54). The four ring crossbars (51) are respectively fixed in the middle of the outer wall of the four short columns (48). The four frame rings (52) are respectively fixed on the outer wall of the four ring crossbars (51). The four vertical strips (53) are respectively fixed at one end of the four ring crossbars (51) away from the four short columns (48). The outer wall of the four vertical strips (53) is fixedly connected to the frame rings (52). The several stirring rods (54) pass through and are fixed on the outer wall of the four vertical strips (53).
7. The powder material raw material blending and detection device based on intelligent sensors according to claim 6, characterized in that: The mixing device (5) further includes four L-shaped connecting plates (55), four oblique rods (56) and four arc-shaped scrapers (57). The four L-shaped connecting plates (55) are respectively fixed to the bottom of the outer wall of the four vertical strips (53), the four oblique rods (56) are respectively fixed to the outer wall of the four L-shaped connecting plates (55), and the four arc-shaped scrapers (57) are respectively fixed to the end of the four oblique rods (56) away from the four L-shaped connecting plates (55).
8. The powder material raw material blending and detection device based on intelligent sensors according to claim 7, characterized in that: Several of the stirring rods (54) are located between four spiral frames (216), and four arc-shaped scrapers (57) are located at the bottom of the inner wall of the tank (2).
9. The process of using the intelligent sensor-based powder material raw material blending and detection device, employing the intelligent sensor-based powder material raw material blending and detection device as described in claim 8, is characterized in that: Includes the following steps: S1. The staff used a wooden plug to block the outlet of the tank (2), then fed the biomass material from the inlet of the tank (2), and then fed the building materials into the tank (2) through the L-shaped feed pipe (3). S2. During the rotation of the spiral blade (214), the biomass powder material is broken up and small pieces of biomass powder material fall off the spiral blade (214). S3. Under the action of rotational force, the mesh seams of the wire mesh (217) are broken into small pieces of biomass material. S3, During the forward rotation of the arc-shaped shovel (223), the arc-shaped shovel (223) will move the biomass materials and building materials deposited below the tank (2); S4. During the process of the straight plate (45) hitting the protrusion (47), the ring plate (41) transmits vibration to the wire mesh (217), and the mesh seam vibration of the wire mesh (217) breaks up the clump of biomass material. S5. When the wire mesh (217) rotates, the arc-shaped shell (410) transfers heat to the wire mesh (217), allowing the moist biomass material and building materials in the tank (2) to dry quickly. S6. During the forward rotation of the stirring rod (54), the stirring rod (54) mixes the biomass materials and building fines in layers. The degree of mixing of building powder materials inside the tank (2) can be monitored in real time by the intelligent sensor installed inside the tank (2). S7. During the forward rotation of the arc-shaped scraper (57), the arc-shaped scraper (57) scrapes off the powdery raw materials on the wall of the tank (2).
Citation Information
Patent Citations
Raw material blending device for preparing biomass-based building powder material
CN221514223U
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