Nut cold heading forming equipment
By combining a six-axis robotic arm with various automated mechanisms, the cold heading forming equipment for nuts has achieved automated material handling and processing, solving the problem of low efficiency in manual material handling in existing equipment and improving production efficiency as well as the stability and quality of nut processing.
Patent Information
- Application Number
- CN202511097996.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-06
- Publication Date
- 2025-11-18
AI Technical Summary
Existing cold heading forming equipment relies on manual operation during the material handling process, resulting in high labor intensity for workers, low production efficiency, and low degree of automation.
The automated processing and conveying of nuts is achieved by using a six-axis robotic arm and various automated mechanisms (such as clamps, guides, positioning, processing, and composite devices). The design includes components such as clamp sliders, silicone blocks, guide plates, and hydraulic columns to stably convey and hold nuts for cold heading, punching, and burr removal.
It improves the automation level of the equipment, reduces manual intervention, lowers the labor intensity of workers, and improves production efficiency and the stability and quality of nut processing.
Smart Images

Figure CN120961838A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to nut processing technical field, specifically to a nut cold heading forming equipment. BACKGROUND
[0002] The cold heading forming equipment is a special processing equipment for forming various metal parts (such as nuts, bolts, rivets, special-shaped hardware, etc.) by one-time or step-by-step forming of metal blanks (such as wire, bar) through die stamping, upsetting, etc. based on cold heading process (a processing technology of applying external force to metal materials at room temperature to make them plastically deform and form the required shape).
[0003] The cold heading forming equipment is a "high-efficiency tool" for batch production of metal parts, and is widely used in standard part manufacturing, automobile industry, building hardware, etc. through the advantages of cold heading process (high efficiency, material saving, high quality). Its core value is to produce high-strength and high-precision metal parts with the lowest cost and the fastest speed.
[0004] In cold pressing processing, the material taking of the press machine is mostly in manual material taking mode, and the workers take out the produced workpieces one by one from the press machine. The workers must be on duty and take material all the time, which makes the labor intensity of the workers large, the production efficiency low and the automation degree not high. SUMMARY
[0005] To achieve the above object, the present application is realized by the following technical scheme: a nut cold heading forming equipment, comprising a cold heading device, a support frame body is fixedly connected to the middle of the top of the cold heading device, a processing device is fixedly connected to the bottom of the inner side of the support frame body, and a composite device is fixedly connected to the top of the support frame body. The cold heading device includes a workbench, the top of the workbench is fixedly connected with a machine body base, the top of the machine body base is rotatably connected with a six-axis mechanical arm, the six-axis mechanical arm controls the clamp mechanism to clamp the positioned nut, so as to achieve the effect of carrying the material, the six-axis mechanical arm is rotated at multiple angles, so that the material is placed on the top of the processing device, the processing device clamps and fixes the nut, so as to keep the material stable, thereby meeting the subsequent operation requirements, the six-axis mechanical arm is fixedly connected with the clamp mechanism on the side away from the machine body base, one side of the top of the workbench is fixedly connected with a guide mechanism, the guide mechanism is used for conveying the nut, the guide mechanism uniformly conveys the nut while keeping the stability during the conveying process, limits the activity space during the conveying process of the material, avoids affecting the subsequent operation efficiency, one side of the outside of the guide mechanism is fixedly connected with a positioning mechanism, the positioning mechanism clamps and fixes the nut, so as to facilitate subsequent material taking, the side away from the positioning mechanism of the top of the workbench is fixedly connected with a conveyor, the composite device is adapted with the processing device, the composite device extrudes the nut, so as to achieve the punching operation on the inner hole of the nut, there is a small amount of burr after cold heading punching, the composite device rubs the burr, so as to reduce the subsequent processing difficulty, thereby realizing the rough machining of the nut, the six-axis mechanical arm controls the clamp mechanism to clamp the nut, the nut is carried twice, the nut is placed in the conveyor, the conveyor conveys the material, thereby keeping the subsequent normal operation of the equipment.
[0006] Preferably, the clamp mechanism includes a clamp frame body, the outer side of the clamp frame body is fixedly connected with a clamp sliding rail, the inner side of the clamp sliding rail is slidingly connected with a clamp sliding block, the clamp sliding block controls the clamp block to slide in the inner side of the clamp sliding rail, so as to achieve the effect of clamping the material, thereby facilitating subsequent material carrying, improving the automation popularization rate of the equipment, the outer side of the clamp sliding block is fixedly connected with a clamp block, one side of the outside of the clamp block is fixedly connected with a silica gel block, the silica gel block is provided on one side of the clamp block, the silica gel block is made of silica gel material, the silica gel material has a certain wear resistance and buffering effect, so as to reduce the wear between parts, thereby prolonging the service life of the equipment, reducing the scratches on the surface of the material, avoiding affecting the product quality, a block surface notch is formed on the side away from the clamp block of the outside of the silica gel block, by forming the block surface notch, the surface texture of the part is increased by forming the notch, so as to improve the friction performance of the surface of the part, thereby further improving the clamping effect, and the notch plays a certain anti-skid effect, avoiding derailing during the clamping and carrying process.
[0007] Preferably, the guiding mechanism includes a guide frame, with a conveyor belt rotatably connected to the inner side of the guide frame. A connecting rod is slidably connected to the inner side of the guide frame away from the conveyor belt, and a guide plate is fixedly connected to the outer side of the connecting rod. The material is conveyed and moved by the conveyor belt. During the conveying of the nut, the silicone pad adheres to the surface of the nut. The component is subjected to the reaction force of the material, causing the guide plate to drive the connecting rod to compress and contract the first spring, thereby playing a role in shock absorption and buffering, limiting the movement space of the material during the conveying process, reducing vibration during transportation, improving the stability during the conveying process, and avoiding affecting the subsequent clamping effect, thus achieving the function of conveying the material at a uniform speed and stably. The silicone pad is fixedly connected to the outer side of the guide plate away from the connecting rod, and the first spring is sleeved on the outer side of the connecting rod. The outer side of the guide frame away from the connecting rod is fixedly connected to the outer side of the positioning mechanism. The silicone pad provides a certain protective effect for the components, reduces wear between components, thereby extending the service life of the equipment and reducing rigid collisions between components.
[0008] Preferably, the positioning mechanism includes a positioning frame, with a first electric push rod fixedly connected to the outer side of the positioning frame. During the uniform conveying of materials, the first electric push rod pushes the positioning plate to clamp the materials, thereby fixing the materials and providing a certain pre-positioning effect. This facilitates the subsequent handling of the materials by other equipment, prevents deviation during subsequent handling, avoids affecting work efficiency, and improves the accuracy of material handling. A positioning plate is fixedly connected to one side of the first electric push rod, and a prismatic block is fixedly connected to the side of the positioning plate away from the first electric push rod. The prismatic block is made of rubber, which provides a buffering effect during the compression of materials, preventing excessive compression force from damaging components, and also provides a certain protective effect, improving the clamping effect.
[0009] Preferably, the processing device includes a processing frame with a circular groove at its top. A square frame is fixedly connected to the top of the processing frame near the circular groove. A hydraulic column is fixedly connected to the outer side of the square frame. A nut is placed inside the circular groove, and the hydraulic column pushes an arc-shaped block towards the circular groove, thereby clamping the material and maintaining its stability. This prevents displacement during punching and avoids affecting subsequent work efficiency. An arc-shaped block is fixedly connected to the outer side of the hydraulic column away from the square frame, and a spherical block is placed on one side of the arc-shaped block to increase the surface texture of the component. This further improves the surface friction performance of the components and enhances the clamping effect. A spherical block made of plastic is fixedly connected to the side of the arc-shaped block away from the hydraulic column to provide a certain buffering effect, reduce the wear of the components on the material surface, and thus extend the service life of the equipment. A pushing mechanism is fixedly connected to the inner side of the processing frame. After punching, the material is lifted by the pushing mechanism to facilitate the removal of the material. A cleaning mechanism is fixedly connected to the outer side of the processing frame to clean up the debris generated during the punching process, preventing debris from entering the equipment and affecting its operation.
[0010] Preferably, the pushing mechanism includes a second electric push rod, the bottom of which is fixedly connected to the bottom of the circular groove, and a push plate is fixedly connected to the top of the second electric push rod. The second electric push rod controls the push plate to rise and fall inside the circular groove, thereby fulfilling the function of lifting materials, facilitating subsequent clamping and moving of materials, improving the moving rate, and avoiding collisions between the six-axis robotic arm and components.
[0011] Preferably, the cleaning mechanism includes a cleaning housing, with a fan fixedly connected to one side of the outer surface of the cleaning housing, and a guide pipe fixedly connected to the outer surface of the cleaning housing away from the fan. The fan generates airflow, which absorbs debris from the other side of the guide pipe, thereby cleaning debris from the surface of the components. This reduces the amount of debris entering the equipment, preventing increased wear during subsequent equipment operation and extending the equipment's service life.
[0012] Preferably, the composite device includes a hydraulic rod, which controls components to press the material against the processing device, thereby achieving a punching operation. This protects the equipment, reduces impact vibration, extends service life, absorbs instantaneous impact energy, reduces equipment resonance, protects the mold, prevents damage from hard contact of the punch, stabilizes metal flow, and improves the hole wall quality. A buffer mechanism is fixedly connected to the bottom of the hydraulic rod, and a column frame is fixedly connected to the side of the buffer mechanism away from the hydraulic rod. A motor is fixedly connected to the inner side of the column frame. During the punching process, there are certain burrs on the inner surface of the nut hole. The motor controls the punching head to rub against the inner hole of the nut, thereby achieving a certain deburring effect. A rotating shaft is fixedly connected to the bottom of the column frame, and the output end of the motor is fixedly connected to the outer side of the rotating shaft. An installation mechanism is fixedly connected to the side of the rotating shaft away from the motor. The burrs generated during cleaning are absorbed by the cleaning mechanism, reducing debris accumulation and avoiding affecting the operation of the components. The punching head is installed and removed through the installation mechanism, which facilitates component replacement and improves the operating efficiency of the equipment. The punching head is provided on the inner side of the installation mechanism.
[0013] Preferably, the buffer mechanism includes a first circular plate, with a support rod fixedly connected to the top of the first circular plate. When the bottom of the equipment contacts the material surface, the component is subjected to the reaction force of the material, causing the first circular plate to drive the support rod to compress and contract the second spring towards the second circular plate, thereby playing a role in shock absorption and buffering, protecting the equipment, reducing impact vibration, extending service life, absorbing instantaneous impact energy, reducing equipment resonance, protecting the mold, preventing damage from hard contact of the punch, stabilizing metal flow, and improving the quality of the hole wall. The second circular plate is slidably connected to the side of the support rod away from the first circular plate, and a second spring is sleeved on the outer side of the support rod.
[0014] Preferably, the mounting mechanism includes a mounting housing, an outer housing fixedly connected to the outer side of the mounting housing, and a third electric push rod fixedly connected to the outer side of the outer housing. When the punching head is placed inside the mounting housing, it moves towards the punching head side via the third electric push rod, thereby clamping and fixing the component, facilitating component replacement and improving equipment operating efficiency.
[0015] This invention provides a cold heading forming device for nuts. It has the following beneficial effects: I. This nut cold heading forming equipment, through its cold heading device design, includes a guiding mechanism for conveying nuts. This guiding mechanism ensures uniform conveying of the nuts while maintaining stability during the conveying process, limiting material movement to avoid affecting subsequent work efficiency. Then, a positioning mechanism clamps and fixes the nuts for easy subsequent unloading. A six-axis robotic arm controls a clamping mechanism to hold the positioned nuts, thus achieving the function of material handling. The six-axis robotic arm uses multi-angle rotation to place the material on top of the processing device, which then clamps and fixes the nuts. This process maintains material stability to meet subsequent operational needs. The composite device is then adapted to the processing device, which compresses the nut to punch its inner hole. After cold heading and punching, slight burrs remain; these are rubbed away by the composite device to reduce subsequent processing difficulty, thus achieving rough machining of the nut. After machining, a six-axis robotic arm controls a clamping mechanism to hold the nut for secondary handling. The nut is then placed inside a conveyor, which transports the material, ensuring the equipment can operate normally.
[0016] II. This nut cold heading forming equipment, through its clamping mechanism design, uses a clamping slider to control the clamping block to slide inside the clamping slide rail, thereby achieving the function of clamping materials. This facilitates subsequent material handling and increases the automation rate of the equipment. A silicone block is set on one side of the clamping block. The silicone block is made of silicone, which has a certain degree of wear resistance and cushioning effect, thereby reducing wear between parts, extending the service life of the equipment, reducing scratches on the material surface, and avoiding affecting product quality. By opening slits on the block surface, the surface texture of the parts is increased, thereby improving the surface friction performance of the parts and further improving the clamping effect. In addition, grooves are opened to provide a certain anti-slip effect and prevent derailment during clamping and handling.
[0017] Third, this nut cold heading forming equipment, through the design of the guiding mechanism, uses a conveyor belt to transport and move materials. During the nut transport process, the silicone pad adheres to the nut surface. The component is subjected to the reaction force of the material, causing the guide plate to drive the connecting rod to compress and contract the first spring, thereby playing a role in shock absorption and buffering, limiting the movement space of the material during transport, reducing vibration during transportation, improving the stability of the transport process, and avoiding affecting the subsequent clamping effect. This achieves the function of uniform and stable material transport. Secondly, the silicone pad provides a certain degree of protection for the components, reducing wear between components, thereby extending the service life of the equipment, and reducing rigid collisions between components.
[0018] IV. This nut cold heading forming equipment, through its processing device design, places the nut inside a circular groove. A hydraulic column pushes an arc-shaped block into the circular groove, thereby clamping the material and maintaining its stability. This prevents displacement during punching and avoids affecting subsequent work efficiency. A spherical block is placed on one side of the arc-shaped block to increase the surface texture of the component, further improving its surface friction performance and enhancing the clamping effect. Furthermore, the spherical block is made of plastic, providing a cushioning effect and reducing wear on the material surface, thus extending the equipment's service life. After punching, a pushing mechanism lifts the material for easy removal. A cleaning mechanism then removes debris generated during punching, preventing it from entering the equipment and affecting its operation.
[0019] V. This nut cold heading forming equipment, through a composite device design, uses a hydraulic rod to control components to extrude material into the processing device, thereby achieving the punching operation. This protects the equipment, reduces impact vibration, extends service life, absorbs instantaneous impact energy, reduces equipment resonance, protects the mold, prevents damage from hard contact of the punch, stabilizes metal flow, and improves hole wall quality. During the punching process, certain burrs exist on the inner surface of the nut hole. The motor controls the punching head to rub against the inner hole of the nut, thereby achieving a certain deburring effect. The burrs generated during cleaning are absorbed by a cleaning mechanism to reduce debris accumulation and avoid affecting the operation of components. The punching head can be installed and disassembled through an installation mechanism, facilitating component replacement and improving the operating efficiency of the equipment. Attached Figure Description
[0020] Figure 1 This is a schematic diagram of the external structure of the nut cold heading forming equipment of the present invention; Figure 2 This is a schematic diagram of the cold heading forming equipment of the present invention; Figure 3 This is a schematic diagram of the cold heading device of the present invention; Figure 4 This is a schematic diagram of the clamping mechanism of the present invention; Figure 5 This is a schematic cross-sectional view of the guiding mechanism of the present invention; Figure 6 This is a schematic diagram of the positioning mechanism structure of the present invention; Figure 7 This is a schematic diagram of the processing device structure of the present invention; Figure 8 This is a schematic diagram of the cleaning mechanism structure of the present invention; Figure 9 This is a schematic diagram of the composite device structure of the present invention; Figure 10 This is a schematic diagram of the buffer mechanism structure of the present invention.
[0021] In the diagram: 1. Cold heading device; 2. Processing device; 3. Composite device; 4. Support frame; 11. Workbench; 12. Machine base; 13. Six-axis robotic arm; 14. Fixture mechanism; 15. Guiding mechanism; 16. Positioning mechanism; 17. Conveyor; 141. Fixture frame; 142. Fixture slide rail; 143. Fixture slider; 144. Fixture block; 145. Silicone block; 146. Block face cut; 151. Guide frame; 152. Conveyor belt; 153. Connecting rod; 154. First spring; 155. Guide plate; 156. Silicone pad; 161. Positioning frame; 162. First electric push rod; 163. Positioning plate; 164. Rib 21. Shaped block; 22. Processing frame; 23. Circular groove; 24. Square frame; 25. Hydraulic column; 26. Arc-shaped block; 27. Spherical block; 28. Pushing mechanism; 29. Cleaning mechanism; 201. Pushing plate; 202. Second electric push rod; 21. Cleaning housing; 22. Fan; 283. Guide pipe; 31. Hydraulic rod; 32. Buffer mechanism; 33. Column frame; 34. Motor; 35. Rotating shaft; 36. Installation mechanism; 37. Punching head; 321. First circular plate; 322. Support rod; 323. Second spring; 324. Second circular plate; 361. Mounting housing; 362. External housing; 363. Third electric push rod. Detailed Implementation
[0022] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0023] First embodiment, such as Figures 1 to 6 As shown, the present invention provides a technical solution: a nut cold heading forming equipment, including a cold heading device 1, a support frame 4 fixedly connected to the middle of the top of the cold heading device 1, a processing device 2 fixedly connected to the bottom of the inner side of the support frame 4, and a composite device 3 fixedly connected to the top of the support frame 4. The cold heading device 1 includes a workbench 11, with a base 12 fixedly connected to the top of the workbench 11. A six-axis robotic arm 13 is rotatably connected to the top of the base 12. A clamping mechanism 14 is fixedly connected to the side of the six-axis robotic arm 13 away from the base 12. A guiding mechanism 15 is fixedly connected to one side of the top of the workbench 11, and a positioning mechanism 16 is fixedly connected to the side of the guiding mechanism 15. A conveyor 17 is fixedly connected to the side of the top of the workbench 11 away from the positioning mechanism 16. The guiding mechanism 15 is used to convey nuts, ensuring uniform conveying while maintaining stability during the conveying process and limiting the movement space of the material to avoid affecting the efficiency of subsequent operations. The positioning mechanism 16 then clamps and fixes the nuts for easy removal. The six-axis robotic arm 13 controls the clamping mechanism 14 to clamp the positioned nuts, thus achieving the function of material handling. The six-axis robotic arm 13 rotates at multiple angles to place the material on top of the processing device 2, where the processing device 2 clamps and fixes the nuts to maintain the stability of the material. The nut is then fixed to meet the requirements of subsequent operations. The composite device 3 is then adapted to the processing device 2. The composite device 3 compresses the nut to achieve the punching operation of the inner hole of the nut. After cold heading and punching, there are slight burrs. The composite device 3 rubs the burrs to reduce the difficulty of subsequent processing, thereby achieving rough processing of the nut. After processing, the nut is clamped by the clamping mechanism 14 controlled by the six-axis robotic arm 13. The nut is then transported a second time and placed inside the conveyor 17. The conveyor 17 transports the material to ensure the normal operation of the equipment.
[0024] The clamping mechanism 14 includes a clamping frame 141, a clamping slide rail 142 fixedly connected to the outer side of the clamping frame 141, a clamping slider 143 slidably connected to the inner side of the clamping slide rail 142, a clamping block 144 fixedly connected to the outer side of the clamping slider 143, a silicone block 145 fixedly connected to one side of the clamping block 144, and a block surface cutout 146 opened on the outer side of the silicone block 145 away from the clamping block 144. The clamp block 144 is controlled by the clamp slider 143 to slide inside the clamp slide rail 142, thereby clamping the material and facilitating subsequent material handling, thus increasing the automation rate of the equipment. A silicone block 145 is set on one side of the clamp block 144. The silicone block 145 is made of silicone, which has a certain wear resistance and cushioning effect, thereby reducing wear between parts, extending the service life of the equipment, reducing scratches on the material surface, and avoiding affecting product quality. By opening the block surface cut 146, the surface texture of the parts is increased, thereby improving the surface friction performance of the parts, further improving the clamping effect, and the groove provides a certain anti-slip effect to prevent derailment during clamping and handling.
[0025] The guiding mechanism 15 includes a guide frame 151, a conveyor belt 152 is rotatably connected to the inner side of the guide frame 151, a connecting rod 153 is slidably connected to the side of the guide frame 151 away from the conveyor belt 152, a guide plate 155 is fixedly connected to the outer side of the connecting rod 153, a silicone pad 156 is fixedly connected to the outer side of the guide plate 155 away from the connecting rod 153, a first spring 154 is sleeved on the outer side of the connecting rod 153, and the outer side of the guide frame 151 away from the connecting rod 153 is fixedly connected to the outer side of the positioning mechanism 16. The material is conveyed and moved by the conveyor belt 152. During the conveying of the nut, the silicone pad 156 is attached to the surface of the nut. The component is subjected to the reaction force of the material, which causes the guide plate 155 to drive the connecting rod 153 to squeeze and contract the first spring 154, thereby playing a role in shock absorption and buffering, limiting the movement space of the material during the conveying process, reducing the shaking during transportation, improving the stability of the conveying process, and avoiding affecting the subsequent clamping effect. This achieves the function of conveying the material at a uniform speed and stably. Secondly, the silicone pad 156 provides a certain protective effect for the component, reduces the wear between components, thereby extending the service life of the equipment and reducing rigid collisions between components.
[0026] The positioning mechanism 16 includes a positioning frame 161. A first electric push rod 162 is fixedly connected to the outer side of the positioning frame 161. A positioning plate 163 is fixedly connected to one side of the first electric push rod 162. A prismatic block 164 is fixedly connected to the outer side of the positioning plate 163 away from the first electric push rod 162. During the uniform conveying of materials, the first electric push rod 162 pushes the positioning plate 163 to clamp the materials, thereby fixing the materials and providing a certain pre-positioning effect. This facilitates the handling of materials by subsequent equipment, prevents deviation during subsequent handling, avoids affecting work efficiency, and improves the accuracy of material handling. The prismatic block 164 is made of rubber, which provides a buffering effect during the compression of materials, preventing excessive compression force from damaging components, and also provides a certain protective effect, improving the clamping effect.
[0027] The second embodiment is based on the first embodiment; please refer to [link / reference]. Figures 7 to 8As shown, the processing device 2 includes a processing frame 21. A circular groove 22 is provided on the top of the processing frame 21. A square frame 23 is fixedly connected to the top of the processing frame 21 near the circular groove 22. A hydraulic column 24 is fixedly connected to the outer side of the square frame 23. An arc-shaped block 25 is fixedly connected to the outer side of the hydraulic column 24 away from the square frame 23. A spherical block 26 is fixedly connected to the outer side of the arc-shaped block 25 away from the hydraulic column 24. A pushing mechanism 27 is fixedly connected to the inner side of the processing frame 21. A cleaning mechanism 28 is fixedly connected to the outer side of the processing frame 21. The nut is placed inside the circular groove 22, and the arc-shaped block 25 is pushed into the circular groove 22 by the hydraulic column 24 to clamp the material, thereby maintaining the stability of the material and preventing displacement during punching, thus preventing the impact on subsequent operation efficiency. A spherical block 26 is set on one side of the arc-shaped block 25. The spherical block 26 increases the surface texture of the component, thereby further improving the surface friction performance of the component and enhancing the clamping effect of the component surface. Secondly, the spherical block 26 is made of plastic, which plays a certain role in buffering and reducing the wear of the component on the surface of the material, thereby extending the service life of the equipment. After punching, the material is lifted by the pushing mechanism 27 to facilitate the removal of the material. Then, the cleaning mechanism 28 cleans up the debris generated during the punching process to prevent the debris from entering the equipment and affecting the operation of the equipment.
[0028] The pushing mechanism 27 includes a second electric push rod 272, the bottom of which is fixedly connected to the bottom of the circular groove 22, and a push plate 271 is fixedly connected to the top of the second electric push rod 272. The second electric push rod 272 controls the push plate 271 to rise and fall inside the circular groove 22, thereby fulfilling the function of lifting materials, which facilitates subsequent clamping and moving of materials, improves the moving rate, and avoids collisions between the six-axis robotic arm 13 and components.
[0029] The cleaning mechanism 28 includes a cleaning housing 281. A fan 282 is fixedly connected to one side of the cleaning housing 281, and a guide pipe 283 is fixedly connected to the other side of the cleaning housing 281 away from the fan 282. The fan 282 generates airflow, which draws in debris from the other side of the guide pipe 283, thereby cleaning debris from the surface of the components. This reduces the amount of debris entering the equipment, preventing increased wear during subsequent operation and extending the equipment's service life.
[0030] The third embodiment is based on embodiments one and two; please refer to [link / reference]. Figures 9 to 10As shown, the composite device 3 includes a hydraulic rod 31, a buffer mechanism 32 is fixedly connected to the bottom of the hydraulic rod 31, a column frame 33 is fixedly connected to the side of the buffer mechanism 32 away from the hydraulic rod 31, a motor 34 is fixedly connected to the inner side of the column frame 33, a rotating shaft 35 is fixedly connected to the bottom of the column frame 33, the output end of the motor 34 is fixedly connected to the outer side of the rotating shaft 35, and a mounting mechanism 36 is fixedly connected to the side of the rotating shaft 35 away from the motor 34. A punching head 37 is provided on the inner side of the mounting mechanism 36. The hydraulic rod 31 controls the components to press against the processing device 2, thereby achieving the punching operation of the material. This protects the equipment, reduces impact vibration, extends service life, absorbs instantaneous impact energy, reduces equipment resonance, protects the mold, avoids damage from hard contact of the punch, stabilizes metal flow, and improves the quality of the hole wall. During the punching process, there are certain burrs on the inner surface of the nut hole. The motor 34 controls the punching head 37 to rub against the inner hole of the nut, thereby achieving a certain deburring effect. The burrs generated during cleaning are absorbed by the cleaning mechanism 28 to reduce debris accumulation and avoid affecting the operation of the components. The punching head 37 is installed and removed by the installation mechanism 36, which facilitates component replacement and improves the operating efficiency of the equipment.
[0031] The buffer mechanism 32 includes a first circular plate 321, with a support rod 322 fixedly connected to the top of the first circular plate 321. A second circular plate 324 is slidably connected to the side of the support rod 322 away from the first circular plate 321. A second spring 323 is sleeved on the outer side of the support rod 322. When the bottom of the equipment contacts the surface of the material, the component is subjected to the reaction force of the material, causing the first circular plate 321 to drive the support rod 322 to compress and contract the second spring 323 towards the second circular plate 324. This serves to dampen and buffer the impact, protect the equipment, reduce impact vibration, extend service life, absorb instantaneous impact energy, reduce equipment resonance, protect the mold, prevent damage from hard contact of the punch, stabilize metal flow, and improve the quality of the hole wall.
[0032] The mounting mechanism 36 includes a mounting housing 361, an outer housing 362 fixedly connected to the outside of the mounting housing 361, and a third electric push rod 363 fixedly connected to the outside of the outer housing 362. When the punching head 37 is placed inside the mounting housing 361, it moves towards the punching head 37 via the third electric push rod 363, thereby clamping and fixing the component, facilitating component replacement and improving equipment operating efficiency.
[0033] In use, the guiding mechanism 15 is used to convey nuts, ensuring uniform delivery while maintaining stability during the conveying process. This restricts the material's movement during transport, preventing disruption to subsequent operations. The positioning mechanism 16 then clamps and secures the nuts for easy removal. The six-axis robotic arm 13 controls the clamping mechanism 14 to hold the positioned nuts, thus achieving material handling. The six-axis robotic arm 13 rotates at multiple angles to place the material on top of the processing device 2, which then clamps and secures the nuts, maintaining stability and meeting subsequent operational requirements. The processing device 2 places the nuts in a circular groove 2. 2. Inside, a hydraulic column 24 pushes an arc-shaped block 25 towards a circular groove 22 to clamp the material, maintaining its stability and preventing displacement during punching, thus avoiding impact on subsequent work efficiency. A spherical block 26 is placed on one side of the arc-shaped block 25 to increase the surface texture of the component, further improving its surface friction and clamping effect. The spherical block 26 is made of plastic to provide cushioning, reducing wear on the material surface and extending the equipment's lifespan. After punching, a pushing mechanism 27 lifts the material for easy removal. Then, a cleaning mechanism 28 cleans the punched area. The debris generated during the process is cleaned to prevent it from entering the equipment and affecting its operation. Then, the composite device 3 is adapted to the processing device 2. The composite device 3 compresses the nut to achieve the punching operation of the nut's inner hole. After cold heading punching, there are slight burrs. The composite device 3 abrades these burrs to reduce the difficulty of subsequent processing, thus achieving rough machining of the nut. After machining the nut, the composite device 3 uses the hydraulic rod 31 to control the component to compress it against the processing device 2 to achieve the punching operation of the material. This process protects the equipment, reduces impact vibration, extends service life, absorbs instantaneous impact energy, reduces equipment resonance, and protects the mold by preventing hard contact of the punch. Damage, stabilizing metal flow, and improving hole wall quality: During the punching process, there are certain burrs on the inner surface of the nut hole. Then, the punching head 37 controlled by the motor 34 rubs the inner hole of the nut to achieve a certain deburring effect. The burrs generated during cleaning are absorbed by the cleaning mechanism 28 to reduce debris accumulation and avoid affecting the operation of the parts. The punching head 37 is installed and disassembled by the installation mechanism 36 to facilitate the replacement of parts and improve the operating efficiency of the equipment. The clamping mechanism 14 controlled by the six-axis robotic arm 13 clamps the nut and performs secondary handling of the nut. The nut is placed inside the conveyor 17, and the material is transported by the conveyor 17 to maintain the normal operation of the equipment.
[0034] Obviously, the described embodiments are only a part of the embodiments of the present invention, and not all of them. All other embodiments obtained by those skilled in the art and related fields based on the embodiments of the present invention without inventive effort should fall within the scope of protection of the present invention. Structures, devices, and operating methods not specifically described and explained in the present invention, unless otherwise specified or limited, shall be implemented according to conventional means in the art.
Claims
1. A nut cold heading forming equipment, characterized in that, It includes a cold heading device (1), a support frame (4) is fixedly connected to the middle of the top of the cold heading device (1), a processing device (2) is fixedly connected to the bottom of the inner side of the support frame (4), and a composite device (3) is fixedly connected to the top of the support frame (4). The cold heading device (1) includes a workbench (11), the top of which is fixedly connected to a body base (12), and the top of the body base (12) is rotatably connected to a six-axis robotic arm (13). A clamping mechanism (14) is fixedly connected to the side of the six-axis robotic arm (13) away from the body base (12). A guiding mechanism (15) is fixedly connected to one side of the top of the workbench (11), and a positioning mechanism (16) is fixedly connected to one side of the outside of the guiding mechanism (15). A conveyor (17) is fixedly connected to the side of the top of the workbench (11) away from the positioning mechanism (16).
2. The nut cold heading forming equipment according to claim 1, characterized in that: The clamping mechanism (14) includes a clamping frame (141), a clamping slide rail (142) is fixedly connected to the outside of the clamping frame (141), a clamping slider (143) is slidably connected to the inside of the clamping slide rail (142), a clamping block (144) is fixedly connected to the outside of the clamping slider (143), a silicone block (145) is fixedly connected to one side of the outside of the clamping block (144), and a block surface cutout (146) is opened on the outside of the silicone block (145) away from the clamping block (144).
3. The nut cold heading forming equipment according to claim 1, characterized in that: The guiding mechanism (15) includes a guide frame (151), a conveyor belt (152) is rotatably connected to the inner side of the guide frame (151), a connecting rod (153) is slidably connected to the side of the guide frame (151) away from the conveyor belt (152), a guide plate (155) is fixedly connected to the side of the connecting rod (153), a silicone pad (156) is fixedly connected to the side of the guide plate (155) away from the connecting rod (153), a first spring (154) is sleeved on the outer side of the connecting rod (153), and the side of the guide frame (151) away from the connecting rod (153) is fixedly connected to the outer side of the positioning mechanism (16).
4. The nut cold heading forming equipment according to claim 3, characterized in that: The positioning mechanism (16) includes a positioning frame (161), a first electric push rod (162) is fixedly connected to the outside of the positioning frame (161), a positioning plate (163) is fixedly connected to one side of the outside of the first electric push rod (162), and a prism block (164) is fixedly connected to the outside of the positioning plate (163) away from the first electric push rod (162).
5. The nut cold heading forming equipment according to claim 1, characterized in that: The processing device (2) includes a processing frame (21), a circular groove (22) is provided on the top of the processing frame (21), a square frame (23) is fixedly connected to the side of the top of the processing frame (21) near the circular groove (22), a hydraulic column (24) is fixedly connected to the outside of the square frame (23), an arc-shaped block (25) is fixedly connected to the outside of the hydraulic column (24) away from the square frame (23), a spherical block (26) is fixedly connected to the outside of the arc-shaped block (25) away from the hydraulic column (24), a pushing mechanism (27) is fixedly connected to the inside of the processing frame (21), and a cleaning mechanism (28) is fixedly connected to the outside of the processing frame (21).
6. The nut cold heading forming equipment according to claim 5, characterized in that: The pushing mechanism (27) includes a second electric push rod (272), the bottom of which is fixedly connected to the bottom of the circular groove (22), and a push plate (271) is fixedly connected to the top of the second electric push rod (272).
7. The nut cold heading forming equipment according to claim 5, characterized in that: The cleaning mechanism (28) includes a cleaning housing (281), a fan (282) is fixedly connected to one side of the outside of the cleaning housing (281), and a guide pipe (283) is fixedly connected to the side of the outside of the cleaning housing (281) away from the fan (282).
8. The nut cold heading forming equipment according to claim 1, characterized in that: The composite device (3) includes a hydraulic rod (31), a buffer mechanism (32) is fixedly connected to the bottom of the hydraulic rod (31), a column frame (33) is fixedly connected to the side of the buffer mechanism (32) away from the hydraulic rod (31), a motor (34) is fixedly connected to the inside of the column frame (33), a rotating shaft (35) is fixedly connected to the bottom of the column frame (33), the output end of the motor (34) is fixedly connected to the outside of the rotating shaft (35), an installation mechanism (36) is fixedly connected to the side of the rotating shaft (35) away from the motor (34), and a punch head (37) is provided on the inside of the installation mechanism (36).
9. A nut cold heading forming equipment according to claim 8, characterized in that: The buffer mechanism (32) includes a first circular plate (321), a support rod (322) is fixedly connected to the top of the first circular plate (321), a second circular plate (324) is slidably connected to the side of the support rod (322) away from the first circular plate (321), and a second spring (323) is sleeved on the outside of the support rod (322).
10. A nut cold heading forming equipment according to claim 8, characterized in that: The mounting mechanism (36) includes a mounting housing (361), an outer housing (362) is fixedly connected to the outside of the mounting housing (361), and a third electric push rod (363) is fixedly connected to the outside of the outer housing (362).
Citation Information
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