Antibacterial wear-resistant textile fabric and preparation method thereof
By using silkworm excrement and rosin to enhance the abrasion resistance of textile fabrics, and combining natural wood ash and soapberry extract to enhance the antibacterial properties, the problems of abrasion resistance and antibacterial properties of textile fabrics are solved, achieving long-term stability of abrasion resistance and antibacterial properties.
Patent Information
- Application Number
- CN202511270039.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-08
- Publication Date
- 2025-11-18
AI Technical Summary
Existing antibacterial fibers gradually lose their antibacterial properties after washing and sun exposure, and their abrasion resistance is insufficient.
The fabric is made by using silkworm excrement and rosin to enhance the wear-resistant fibers, combined with natural wood ash and soapberry extract to enhance the antibacterial fibers, and then weaving them into antibacterial and wear-resistant yarns.
It improves the abrasion resistance and long-lasting antibacterial effect of textile fabrics, and the antibacterial properties are not affected by washing and sun exposure.
Abstract
Description
TECHNICAL FIELD
[0001] The application belongs to the technical field of textile fabrics, and particularly relates to an antibacterial and wear-resistant textile fabric and a preparation method thereof. BACKGROUND
[0002] There are two types of antibacterial fibers in general, one is the fiber with antibacterial and bacteriostatic effects, such as hemp, lobo, chitin fiber and metal fiber, and the other is the antibacterial fiber made by adding antibacterial agents into the fiber during spinning or modification of chemical fibers by means of chelation technology, nanotechnology and powder adding technology. The fiber with antibacterial and bacteriostatic effects has good antibacterial performance, but poor wear resistance, and the antibacterial fiber made by adding antibacterial agents into the fiber during spinning or modification of chemical fibers by means of chelation technology has good wear resistance, but the added antibacterial agents are easy to be oxidized and gradually disappear after washing and sun exposure, resulting in gradual disappearance of the antibacterial performance. SUMMARY
[0003] The application aims to provide an antibacterial and wear-resistant textile fabric and a preparation method thereof to solve the above problems.
[0004] The application achieves the above-mentioned purpose by the following technical scheme: The application provides an antibacterial and wear-resistant textile fabric, which is spun from antibacterial and wear-resistant yarn, and the antibacterial and wear-resistant yarn is twisted by wear-resistant fibers and antibacterial fibers. The preparation raw materials of the wear-resistant fiber include 10-20 parts of silkworm sand, 5-10 parts of rosin, 3-8 parts of volcanic rock particles and 50-60 parts of bio-based nylon 66 particles by weight, and the preparation raw materials of the antibacterial fiber include 30-35 parts of natural wood ash, 10-15 parts of soapberry extract and 60-70 parts of polyethylene tetrafluoride particles.
[0005] As a further optimization scheme of the application, the preparation process of the natural wood ash is as follows: bamboo charcoal ash, wormwood charcoal ash, lavender charcoal ash and fairy grass charcoal ash are mixed, glycerol is added and heated to 60-80 DEG C, and then the sedimentation is carried out for 24-28 hours, the sediment is taken out, dried and ground to obtain the natural wood ash.
[0006] As a further optimization scheme of the application, the preparation raw materials of the natural wood ash include 10-15 parts of bamboo charcoal ash, 6-12 parts of wormwood charcoal ash, 1-3 parts of lavender charcoal ash, 15-20 parts of fairy grass charcoal ash and 2-5 parts of glycerol by weight.
[0007] As a further optimization scheme of the application, the preparation process of the soapberry extract is as follows: taking 45-60 day soapberry fruits, removing the kernels, crushing the pulp to obtain fruit pulp, dropping citric acid into the fruit pulp, drying at 60-80 DEG C, and crushing to obtain the soapberry extract.
[0008] As a further optimization scheme of the application, the mass ratio of the fruit pulp to citric acid is 20:1.
[0009] As a further optimization scheme of the application, the mass ratio of the wear-resistant fiber to the antibacterial fiber is 12:1, the cross-sectional radius of the wear-resistant fiber is 0.1-0.3 nm, and the cross-sectional radius of the antibacterial fiber is 0.5-0.8 nm.
[0010] The application also provides a preparation method of the antibacterial wear-resistant textile fabric, comprising the following steps: S1, mixing silkworm ash and volcanic rock particles to obtain mixed particles, putting the mixed particles into a container containing biobased nylon 66 particles, adding rosin, heating to 260-300 DEG C, and stirring until fully mixed to obtain liquid A; S2, heating polytetrafluoroethylene to melt, adding natural wood ash and soapberry extract, and stirring until fully mixed to obtain liquid B; S3, using a spinning device to spin liquid A and liquid B respectively to obtain antibacterial fiber and wear-resistant fiber respectively; S4, using a textile machine to spin the antibacterial fiber and the wear-resistant fiber into antibacterial wear-resistant yarn, and using a weaving process to weave the antibacterial wear-resistant yarn into antibacterial wear-resistant fabric.
[0011] The application has the advantages that the antibacterial wear-resistant textile fabric is made of the wear-resistant fiber and the antibacterial fiber which are twisted with each other by the antibacterial wear-resistant yarn, the wear-resistant fiber is prepared by adding silkworm ash and rosin to the raw material, which can increase the wear resistance of the wear-resistant fiber, the viscosity of the rosin is increased by the organic matter contained in the silkworm ash, so that the wear-resistant fiber obtained by processing has good wear resistance; in terms of antibacterial performance, the antibacterial performance of the antibacterial fiber is increased by combining the wood ash with the soapberry extract, so that the fabric has long-term antibacterial effect and the antibacterial performance is not significantly weakened by washing and sunlight. DETAILED DESCRIPTION
[0012] The following detailed description of the application is necessary to point out that the following detailed description is only used to further illustrate the application and cannot be understood as limiting the protection scope of the application, and the skilled in the art can make some non-essential improvements and adjustments to the application according to the above application content.
[0013] I. Materials The method used in the present application is a conventional method known to those skilled in the art, and the reagents and other materials used are commercially available products unless otherwise specified.
[0014] In the present application, silkworm excrement, volcanic rock particles, natural wood ash, and soapberry extract are all ground to a particle size of 1 nm using a nano-grinding machine.
[0015] II. Method 2.1 Effect of wear-resistant fibers on the performance of antibacterial wear-resistant textile fabric (1) The preparation method of the antibacterial wear-resistant textile fabric is as follows: Take bamboo charcoal ash, wormwood charcoal ash, lavender charcoal ash, and maidenhair charcoal ash and heat them at 70°C. Before heating, add glycerol dropwise, and then precipitate for 26 hours. Take out the precipitate, dry it, and grind it to obtain natural wood ash. Take 45-day-old soapberry fruits, remove the seeds, and break the flesh to obtain fruit pulp. Add citric acid to the fruit pulp, dry it at 70°C, and crush it to obtain soapberry extract. Mix silkworm excrement and volcanic rock particles to obtain mixed particles. Add rosin to a container containing bio-based nylon 66 particles, heat to 280°C, and stir until fully mixed to obtain liquid A. Heat polytetrafluoroethylene to melt, add natural wood ash and soapberry extract, and stir until fully mixed to obtain liquid B. Use a spinning device to spin liquid A and liquid B separately to obtain antibacterial fibers and wear-resistant fibers (the cross-sectional radius of the wear-resistant fibers is 0.2 nm, and the cross-sectional radius of the antibacterial fibers is 0.6 nm). Use a textile machine to spin the antibacterial fibers and wear-resistant fibers into antibacterial wear-resistant yarn, and then use a weaving process to weave the antibacterial wear-resistant yarn into antibacterial wear-resistant fabric.
[0016] The preparation raw materials of the antibacterial fibers include 32 parts of natural wood ash, 12 parts of soapberry extract, and 65 parts of polytetrafluoroethylene particles. The preparation raw materials of the natural wood ash include 12 parts of bamboo charcoal ash, 10 parts of wormwood charcoal ash, 2 parts of lavender charcoal ash, 18 parts of maidenhair charcoal ash, and 3 parts of glycerol.
[0017] The raw material composition of the wear-resistant fibers is shown in the following table: ; Note: "-" means not added (2) The performance of the above antibacterial wear-resistant textile fabric samples is tested using the following test methods ① The fabric samples prepared by the method of Example 1 and Comparative Examples 1-3 were respectively cut into 50cm x 50cm size, and the tensile properties of the samples prepared by the method of Example 1 and Comparative Examples 1-3 were respectively detected according to GB / T 3923.2-2013 "Textiles-Determination of tensile strength of fabrics-Part 2: Grab method".
[0018] ② The fabric samples prepared by the method of Example 1 and Comparative Examples 1-3 were respectively cut into 20cm x 20cm size, and the abrasion resistance times of the samples prepared by the method of Example 1 and Comparative Examples 1-3 were respectively detected according to GB / T 21196.3-2007 "Textiles-Determination of the abrasion resistance of fabrics by the Martindale method-Part 3: Determination of mass loss".
[0019] The results are shown in the following table: ; From the above table, it can be seen that the tensile strength performance, elongation at break performance and abrasion resistance times of the fabric sample prepared by the method of Example 1 are better than those of Comparative Examples 1-3. Comparing Example 1 with Comparative Example 1 alone, it can be found that the difference between Example 1 and Comparative Example 1 is that Comparative Example 1 does not add silkworm ash, resulting in that the tensile strength performance, elongation at break performance and abrasion resistance times of Comparative Example 1 are not as good as those of Example 1. Comparing Example 1 with Comparative Example 2 alone, it can be found that the difference between Example 1 and Comparative Example 2 is that Comparative Example 2 does not add rosin, resulting in that the tensile strength performance, elongation at break performance and abrasion resistance times of Comparative Example 2 are not as good as those of Example 1. Comparing Example 1 with Comparative Example 3 alone, it can be found that the difference between Example 1 and Comparative Example 3 is that Comparative Example 3 does not add silkworm ash and rosin, resulting in that the tensile strength performance, elongation at break performance and abrasion resistance times of Comparative Example 3 are not as good as those of Example 1, and the data of Comparative Example 3 are worse than those of Comparative Examples 1-2. In summary, the addition of silkworm ash and rosin can increase the tensile strength performance, elongation at break performance and abrasion resistance times of the fabric sample, making the fabric more solid and wear-resistant.
[0020] 2.2 Effect of antibacterial fiber on the performance of antibacterial and wear-resistant textile fabric (1) The preparation method of antibacterial and wear-resistant textile fabric is referred to 2.1-(1), wherein the antibacterial fiber in Example 1 is replaced by the antibacterial fiber described in the following table.
[0021] The raw material composition of the antibacterial fiber is shown in the following table: ; Note: "-" means not added (2) The performance of the above antibacterial and wear-resistant textile fabric samples was tested by the following test methods
[0022] The results are shown in the following table: ; From the above table, it can be seen that the antibacterial performance data of Example 1 and Example 2 are closest, but in terms of resistance to gram-negative bacteria, Example 1 is better than Example 2. Overall, the fabric sample prepared by the method of Example 1 has better antibacterial performance than Example 2 and Comparative Examples 4-6.
[0023] 2.3 Effect of natural wood ash on the performance of antibacterial and wear-resistant textile fabric (1) The preparation method of the antibacterial and wear-resistant textile fabric is the same as 2.1-(1), wherein the natural wood ash in Example 1 is replaced by the natural wood ash described in the following table.
[0024] The raw material composition of the natural wood ash is shown in the following table: ; Note: "-" means not added (2) The performance of the above antibacterial and wear-resistant textile fabric samples was tested by the following test methods
[0025] The results are shown in the following table: ; From the above table, it can be seen that the fabric sample prepared by the method of Example 1 has better antibacterial performance than Example 3. After comparing Example 1 and 3 with Comparative Examples 7 and 8, it is found that the main factors affecting the antibacterial performance are lavender charcoal ash and fairy grass charcoal ash, which increase the antibacterial performance of the fabric sample.
[0026] The above embodiments only express several implementation manners of the present application, and the description is more specific and detailed, but it should not be understood as a limitation on the patent scope of the present application. It should be noted that for ordinary skilled persons in the art, without departing from the concept of the present application, several modifications and improvements can be made, which are within the protection scope of the present application.
Claims
1. An antibacterial and wear-resistant textile fabric, characterized in that, The antibacterial and wear-resistant textile fabric is woven from antibacterial and wear-resistant yarn, which is formed by intertwining wear-resistant fibers with antibacterial fibers. The raw materials for preparing the wear-resistant fiber, by weight, include: 10-20 parts silkworm excrement, 5-10 parts rosin, 3-8 parts volcanic rock particles, and 50-60 parts bio-based nylon 66 particles; the raw materials for preparing the antibacterial fiber include: 30-35 parts natural plant ash, 10-15 parts soapberry extract, and 60-70 parts polytetrafluoroethylene particles.
2. The antibacterial and wear-resistant textile fabric according to claim 1, characterized in that, The preparation process of the natural plant ash is as follows: mix bamboo charcoal ash, mugwort charcoal ash, lavender charcoal ash and mesona chinensis charcoal ash, add glycerin and heat to 60-80℃, then let it settle for 24-28 hours, take out the precipitate, and dry and grind it to obtain natural plant ash.
3. The antibacterial and wear-resistant textile fabric according to claim 2, characterized in that, By weight, the raw materials for preparing natural plant ash include: 10-15 parts bamboo charcoal ash, 6-12 parts artemisia argyi charcoal ash, 1-3 parts lavender charcoal ash, 15-20 parts mesona chinensis charcoal ash, and 2-5 parts glycerin.
4. The antibacterial and wear-resistant textile fabric according to claim 1, characterized in that, The preparation process of the Sapindus mukorossi extract is as follows: take Sapindus mukorossi fruits that are 45-60 days old, remove the seeds, break the fruit pulp to obtain fruit pulp, add citric acid to the pulp, dry it at 60-80℃, and pulverize it to obtain Sapindus mukorossi extract.
5. The antibacterial and wear-resistant textile fabric according to claim 4, characterized in that, The mass ratio of the fruit pulp to citric acid is 20:
1.
6. The antibacterial and wear-resistant textile fabric according to claim 1, characterized in that, The mass ratio of the wear-resistant fiber to the antibacterial fiber is 12:1, the cross-sectional radius of the wear-resistant fiber is 0.1-0.3 nm, and the cross-sectional radius of the antibacterial fiber is 0.5-0.8 nm.
7. A method for preparing an antibacterial and wear-resistant textile surface according to any one of claims 1-6, characterized in that, Includes the following steps: S1, mix silkworm excrement and volcanic rock particles to obtain mixed particles, put the mixed particles into a container containing bio-based nylon 66 particles, add rosin, heat to 260-300℃, stir until fully mixed, and obtain liquid A; S2, heat polytetrafluoroethylene to melt, add natural wood ash and soapberry extract, stir until fully mixed, to obtain liquid B; S3, using spinning equipment, liquid A and liquid B are spun separately to obtain antibacterial fiber and wear-resistant fiber respectively; S4 uses a textile machine to weave antibacterial and abrasion-resistant fibers into antibacterial and abrasion-resistant yarn, and then uses a weaving process to weave the antibacterial and abrasion-resistant yarn into antibacterial and abrasion-resistant fabric.
Citation Information
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