Feeding device for monopotassium phosphate purification reaction
By introducing agitation, vibration, tapping, and ventilation components into the feeding device, the problem of potassium dihydrogen phosphate's tendency to deliquesce and clump was solved, achieving continuous and stable feeding and improving production efficiency.
Patent Information
- Application Number
- CN202511307879.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-15
- Publication Date
- 2025-11-21
AI Technical Summary
Potassium dihydrogen phosphate is prone to deliquescence and clumping in screw feeders, leading to blockages and uneven conveying, which affects production efficiency and stability.
A feeding device comprising mixing, vibration, tapping, and ventilation components was designed. By rotating the cross plate for mixing, lowering the pressure rod for vibration, tapping the rod for tapping, and ventilation by the ventilation fan, clumping and clogging are prevented.
It effectively prevents potassium dihydrogen phosphate from clumping, keeps the material loose, ensures the continuity and stability of feeding, reduces energy consumption and wear, and improves production efficiency.
Smart Images

Figure CN120986923A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the technical field of material transportation, in particular to a feeding device for potassium dihydrogen phosphate purification reaction. BACKGROUND
[0002] Potassium dihydrogen phosphate (KH2PO4) is an important chemical product, which is deliquescent, and will melt into a transparent liquid when heated to 400 DEG C, and will solidify into an opaque glass-like potassium metaphosphate after cooling. Potassium dihydrogen phosphate is widely used in industry, including being used as a buffering agent, a culture agent, a bacterial culture agent, a seasoning agent for synthetic sake, a raw material for preparing potassium metaphosphate, a culture agent for brewing yeast, a fortifier, a bulking agent, a fermentation aid, etc. In agriculture, potassium dihydrogen phosphate, as a high-efficiency phosphorus-potassium compound fertilizer, has a significant effect on improving crop quality and increasing yield.
[0003] The spiral feeding device is a common material conveying equipment, which conveys materials from one end to the other end through rotating spiral blades. The device has the advantages of simple structure, convenient operation, high conveying efficiency, etc., and is widely used in various industrial fields. In the potassium dihydrogen phosphate purification reaction, the spiral feeding device plays a crucial role. Since the purification reaction has high requirements for the accurate metering and uniform conveying of raw materials, the spiral feeding device can accurately control the conveying amount of materials, ensure the smooth progress of the reaction, and ensure that the potassium dihydrogen phosphate is fed into the reaction container at a constant speed and amount, thereby realizing the continuity and stability of the feeding process.
[0004] However, in the existing spiral feeding device, the deliquescent property of potassium dihydrogen phosphate is its inherent chemical property, which can rapidly absorb water molecules in the air, especially in a high-humidity environment. This deliquescent property causes the potassium dihydrogen phosphate to easily become moist and caked in the spiral feeding device. The caked potassium dihydrogen phosphate significantly reduces its flowability in the device, because the caked material is difficult to be effectively pushed by the spiral blades. When the feeding amount is too large, especially at the feeding inlet, the accumulated potassium dihydrogen phosphate particles will be subjected to greater pressure, resulting in an increase in the contact area between the particles, so that the moist potassium dihydrogen phosphate is more likely to accumulate and form tight cakes. The cakes will rapidly expand and block the feeding inlet, causing the spiral feeding device to be unable to uniformly and continuously supply materials, which not only affects the production efficiency, but also causes the entire production line to stop. In addition, due to the moist characteristics of potassium dihydrogen phosphate, it will adhere to various parts of the spiral feeding device, such as the inner wall and spiral blades. Over a long period of time, the adhered material will accumulate into a thick cake, which will negatively affect the working efficiency of the feeding device. The adhered potassium dihydrogen phosphate will hinder the rotation of the spiral blades and reduce the feeding speed.
[0005] Therefore, the application provides a feeding device for potassium dihydrogen phosphate purification reaction. SUMMARY
[0006] The present application aims to provide a feeding device for potassium dihydrogen phosphate purification reaction to solve the problems in the background.
[0007] To achieve the above object, the present application provides the following technical scheme: a feeding device for potassium dihydrogen phosphate purification reaction, which is used for feeding potassium dihydrogen phosphate by a spiral feeding device, comprising a spiral shell, a driving motor is fixedly installed on the outer surface of the spiral shell, a rotating shaft is fixedly connected to the output shaft of the driving motor, the rotating shaft penetrates through the outer surface of the spiral shell and is rotationally connected to the spiral shell, a spiral blade is fixedly connected to the outer surface of the rotating shaft, a discharge port is formed in the bottom of the spiral shell, a purification container is fixedly communicated to the end of the discharge port away from the spiral shell, a support frame is fixedly connected to the lower surface of the spiral shell, a connecting column is fixedly connected to the outer surface of each side of the end of the support frame away from the driving motor, a connecting ring is fixedly connected to the top of the two connecting columns, an inlet shell is slidably connected to the inside of the connecting ring, an inlet port is formed in the top of the inlet shell, and a discharge pipe is fixedly communicated to the bottom of the inlet shell.
[0008] Preferably, the inside of the inlet shell is provided with a stirring assembly for stirring the potassium dihydrogen phosphate, the top of the inlet shell is provided with a vibration assembly for vibrating the inlet shell, the outer wall of the inlet shell is provided with a knocking assembly for knocking the outer wall of the inlet shell, and the inside of the spiral shell is provided with a ventilation assembly for ventilating the potassium dihydrogen phosphate inside the spiral shell.
[0009] Preferably, the stirring assembly comprises a driving bevel gear, the driving bevel gear is fixedly connected to the end of the rotating shaft away from the driving motor, a rotating bevel gear one is engaged with the outer surface of the driving bevel gear, a rotating rod is fixedly connected to the upper surface of the rotating bevel gear one, a support seat is fixedly connected to the outer surface of the spiral shell near the end of the driving bevel gear one, limit blocks one and two are fixedly connected to the outer surface of the rotating rod, a conveyor belt is transmissionally connected to the outer surface of the rotating rod between the limit blocks one and two, a rotating column is rotationally connected to the top of the inner cavity of the inlet shell, and a rotating cross plate is fixedly connected to the outer surface of the rotating column.
[0010] Preferably, the vibration assembly comprises two stable frames, two rotating plates, two stable frames are fixedly connected to the upper surface of the connecting ring, two stable frames are fixedly connected with vibration shell at the end away from the connecting ring, the inner cavity surface of the vibration shell near the inlet is rotatably connected with linkage rod one, one of the rotating plates is fixedly connected to the end of linkage rod one away from the inner cavity surface of the vibration shell, two rotating plates are fixedly connected with connecting rod, the outer surface of the rotating plate away from the linkage rod one is fixedly connected with linkage rod two, the end of the linkage rod two away from the rotating plate is fixedly connected with the matching bevel gear, the outer surface of the matching bevel gear is engaged with rotating bevel gear two, the outer surface of the connecting rod is rotatably connected with the pressing rod, the end of the pressing rod away from the connecting rod is rotatably connected with the stable shaft, the both ends of the stable shaft are fixedly connected with the connecting branch plate, the bottom of the connecting branch plate is fixedly connected with the abutting block, the outer surface of the abutting block is slidably connected with the sliding shell, two connecting columns are fixedly connected with the stable ring, the upper surface of the stable ring is fixedly connected with the limiting shell, the inner part of the limiting shell is slidably connected with the compression spring, the top of the compression spring is fixedly connected with the connecting shaft, the outer surface of the feeding shell is circumferentially arranged with sliding groove one, the inner part of the sliding groove one is slidably connected with the sliding rod one, the outer surface of the discharge pipe is circumferentially arranged with sliding groove two, the inner part of the sliding groove two is slidably connected with the sliding rod two.
[0011] Preferably, the knocking assembly comprises a connecting seat fixedly connected to the outer surface of the spiral shell near the upper surface of the discharge pipe, the upper surface of the connecting seat is fixedly connected with the knocking shell, the outer surface of the knocking shell is slidably connected with the knocking rod, the outer surface of the knocking rod is fixedly connected with the blocking block, the outer surface of the blocking block is fixedly connected with the return spring, the end of the knocking rod away from the discharge pipe is rotatably connected with the connecting solid pipe, the end of the connecting solid pipe away from the knocking rod is fixedly connected with the pushing rod, the end of the pushing rod away from the connecting solid pipe is fixedly connected with the matching ring, the upper surface of the matching ring is fixedly connected with the clamping block, the outer surface of the rotating rod is fixedly connected with the rotating ring.
[0012] Preferably, the ventilation assembly comprises an assembly groove, the assembly groove is arranged in the inner part of the spiral shell away from the driving motor, the outer surface of the spiral shell is circumferentially arranged with the air inlet groove, the outer surface of the rotating shaft in the assembly groove is fixedly connected with the rotating fan, the inner surface of the assembly groove is equidistantly arranged with the through groove, the end of each through groove near the assembly groove is fixedly connected with the tangent ring block, the outer surface of the spiral blade is circumferentially arranged with the spiral shaft rod.
[0013] Preferably, the rotating rod is rotatably connected inside the support base, the rotating column is in driving connection with the rotating rod through the conveying belt, and the outer surface of the rotating cross plate is matched with the size of the inner cavity of the feeding shell.
[0014] Preferably, the linkage rod is rotatably connected to the outer surface of the vibration shell, the rotating bevel gears are fixedly connected to the top of the rotating rod, the pressing rod is slidably connected to the inside of the vibration shell, the sliding shell is fixedly connected to the top of the feeding shell, one end of the compression spring away from the connecting shaft is fixedly connected to the upper surface of the stable ring, one end of the connecting shaft away from the compression spring is fixedly connected to the bottom of the feeding shell, one end of the sliding rod one away from the sliding groove one is fixedly connected to the inner cavity surface of the connecting ring, and one end of the sliding rod two away from the sliding groove two is fixedly connected to the inner cavity surface of the stable ring.
[0015] Preferably, the reset spring is slidably connected to the outer surface of the knocking rod, one end of the reset spring away from the blocking block is fixedly connected to the inner cavity surface of the knocking shell, the adapter ring is sleeved with the rotating rod, the outer surface of the adapter ring is provided in an oval shape, and the outer surface of the rotating ring is fixedly connected with the protrusions in a symmetrical manner.
[0016] Preferably, the air inlet groove is in communication with the inside of the assembly groove, and the assembly groove is in communication with the inside of the spiral shell through the communication groove.
[0017] Compared with the prior art, the present application has the following beneficial effects:
[0018] 1. When the pressing rod drives the abutting block to move downward, the abutting block moves upward under the elastic expansion of the compression spring when the pressing rod is not in contact with the abutting block, thereby realizing the vibration of the feeding shell. Since the potassium dihydrogen phosphate absorbs water molecules around when exposed to air, it becomes humid and forms clumps. At this time, the vibration of the feeding shell can help the relative movement between the potassium dihydrogen phosphate particles, thereby preventing them from being tightly combined together to form clumps. At the same time, the vibration of the feeding shell can accelerate the air flow inside, which helps to evaporate the water attached to the surface of the potassium dihydrogen phosphate, thereby promoting the drying of the potassium dihydrogen phosphate to a certain extent. Compared with the traditional motor-driven or pneumatic vibration system, the vibration of the feeding shell mainly depends on the elastic expansion of the compression spring. This design reduces the need for continuous driving energy, making the system more energy-efficient. At the same time, the quick response and recovery capability of the compression spring also ensures the efficiency of the vibration. At the same time, this vibration based on the compression spring reduces the direct contact and friction between mechanical parts, thereby reducing wear and noise.
[0019] 2. The continuous rotation of the rotating cross plate inside the feed housing loosens the potassium dihydrogen phosphate accumulated inside the feed housing, thereby reducing the risk of blockage in the feed section of the screw feeder. When the potassium dihydrogen phosphate remains loose, it is easier to be conveyed by the screw feeder, thereby improving the feeding efficiency and ensuring the continuity and stability of the production process. Due to the rotation of the rotating cross plate, the potassium dihydrogen phosphate always remains loose inside the feed housing, preventing the possibility of potassium dihydrogen phosphate clumping and blockage, thus ensuring the continuous and stable operation of the screw feeder.
[0020] 3. By repeatedly tapping the discharge pipe with a tapping rod, it is possible to effectively prevent potassium dihydrogen phosphate from forming clumps inside the discharge pipe, keeping the discharge pipe unobstructed and further reducing the risk of blockage. Because potassium dihydrogen phosphate is hygroscopic, it easily adheres to the inner wall of the feed housing and the discharge pipe. The tapping with the tapping rod can vibrate the inner wall of the discharge pipe, causing the adhered potassium dihydrogen phosphate to fall off. The tapping method is more advantageous than vibration when dealing with easily adhered materials, avoiding the situation where potassium dihydrogen phosphate adheres to the inner wall of the feed housing and the discharge pipe due to moisture, which would reduce the efficiency of subsequent purification reactions. In addition, traditional vibration cannot accurately act on certain key areas, while the tapping method can directly target specific areas or potential clumps in the discharge pipe, thereby more effectively preventing the formation of clumps and keeping the pipeline unobstructed.
[0021] 4. By rotating the fan, external gas is introduced into the spiral shell, increasing the airflow inside the spiral shell and preventing the potassium dihydrogen phosphate raw material from accumulating and clogging inside the spiral shell. This ensures smooth feeding and accelerates the evaporation of moisture from the surface of the potassium dihydrogen phosphate, keeping it dry and laying the foundation for subsequent purification reactions. When the fan rotates, the lower part is blocked, and the surface of the connecting groove in the upper part is equipped with tangential ring blocks. The opening of the groove allows the airflow to flow in a specific direction, avoiding excessive dispersion of the airflow and making the airflow more orderly and efficient. The tangential ring blocks allow the airflow to flow tangentially, further increasing the air volume and strengthening the air force, thereby more effectively preventing material accumulation and clogging, and accelerating moisture evaporation.
[0022] 5. By circumferentially arraying spiral shafts on the outer surface of the spiral blades, the rotation of the spiral blades drives the spiral shafts to rotate, thereby generating a stronger stirring force. This helps to disperse and mix the potassium dihydrogen phosphate inside the spiral shell, preventing material accumulation during feeding and ensuring smooth feeding. It also helps to propel the material forward and accelerate the processing speed of potassium dihydrogen phosphate. Attached Figure Description
[0023] Figure 1 This is a three-dimensional schematic diagram of the overall structure of the present invention;
[0024] Figure 2This is a three-dimensional schematic diagram of the internal positional relationships of the overall structure of the present invention;
[0025] Figure 3 This is a three-dimensional schematic diagram showing the positional relationship between the striking component and the rotating rod of the present invention;
[0026] Figure 4 As shown in this invention Figure 3 A magnified view of the structure at point A in the diagram;
[0027] Figure 5 As shown in this invention Figure 3 A magnified view of the structure at point B in the diagram;
[0028] Figure 6 This is a three-dimensional schematic diagram of the internal structural positional relationship of the stirring assembly of the present invention;
[0029] Figure 7 As shown in this invention Figure 6 A magnified view of the structure at point C in the diagram;
[0030] Figure 8 As shown in this invention Figure 6 A magnified view of the structure at point D in the diagram;
[0031] Figure 9 This is a partially enlarged three-dimensional schematic diagram of the internal structure of the ventilation component of the present invention;
[0032] Figure 10 This is a partially enlarged three-dimensional schematic diagram of the interior of the assembly slot of the present invention;
[0033] Figure 11 As shown in this invention Figure 10 A magnified schematic diagram of the structure at point E in the diagram.
[0034] In the picture:
[0035] 1. Spiral shell; 11. Drive motor; 12. Rotating shaft; 13. Spiral blades; 14. Discharge port; 15. Support frame; 16. Connecting column; 17. Connecting ring; 18. Feeding shell; 19. Feeding port; 110. Discharge pipe;
[0036] 2. Mixing assembly; 21. Drive helical gear; 22. Rotating helical gear one; 23. Rotating rod; 24. Support base; 25. Limiting block one; 26. Limiting block two; 27. Conveyor belt; 28. Rotating column; 29. Rotating cross plate;
[0037] 3. Vibration assembly; 31. Stabilizing frame; 32. Vibration housing; 33. Linkage rod one; 34. Rotating plate; 35. Connecting rod; 36. Linkage rod two; 37. Adaptive helical gear; 38. Rotating helical gear two; 39. Downward pressure rod; 310. Stabilizing shaft; 311. Connecting support plate; 312. Abutting block; 313. Sliding housing; 314. Stabilizing ring; 315. Limiting housing; 316. Compression spring; 317. Connecting shaft; 318. Sliding groove one; 319. Sliding rod one; 320. Sliding groove two; 321. Sliding rod two;
[0038] 4. Striking assembly; 41. Connecting seat; 42. Striking housing; 43. Striking rod; 44. Blocking block; 45. Return spring; 46. Connecting tube; 47. Push rod; 48. Adapter ring; 49. Snap-fit block; 410. Rotating ring;
[0039] 5. Ventilation components; 51. Assembly slot; 52. Air inlet slot; 53. Rotating fan; 54. Tangential ring block; 55. Helical shaft; 56. Connecting slot. Detailed Implementation
[0040] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present invention.
[0041] Please see Figures 1 to 11 As shown, one embodiment of the present invention provides: a feeding device for potassium dihydrogen phosphate purification reaction, used for feeding potassium dihydrogen phosphate by a screw feeding device, including a screw shell 1, a drive motor 11 fixedly installed on the outer surface of the screw shell 1, a rotating shaft 12 fixedly connected to the output shaft of the drive motor 11, the rotating shaft 12 rotatably connected through the outer surface of the screw shell 1, a screw blade 13 fixedly connected to the outer surface of the rotating shaft 12, a discharge port 14 opened at the bottom of the screw shell 1, a purification container fixedly connected to the end of the discharge port 14 away from the screw shell 1, a support frame 15 fixedly connected to the lower surface of the screw shell 1, connecting columns 16 fixedly connected to both sides of the outer surface of the end of the support frame 15 away from the drive motor 11, a connecting ring 17 fixedly connected to the top of the two connecting columns 16, a feeding shell 18 slidably connected inside the connecting ring 17, a feeding port 19 opened at the top of the feeding shell 18, and a discharge pipe 110 fixedly connected to the bottom of the feeding shell 18;
[0042] The feed housing 18 is equipped with a stirring assembly 2 for stirring potassium dihydrogen phosphate, a vibration assembly 3 for vibrating the feed housing 18 is provided on the top of the feed housing 18, a striking assembly 4 for striking the outer wall of the feed housing 18 is provided on the outer wall of the feed housing 18, and a ventilation assembly 5 for ventilating the potassium dihydrogen phosphate inside the spiral housing 1 is provided inside the spiral housing 1.
[0043] The stirring assembly 2 includes a driving helical gear 21, which is fixedly connected to the end of the rotating shaft 12 away from the driving motor 11. A rotating helical gear 22 meshes with the outer surface of the driving helical gear 21. A rotating rod 23 is fixedly connected to the upper surface of the rotating helical gear 22. A support base 24 is fixedly connected to the outer surface of the spiral shell 1 near the driving helical gear 21. Limiting blocks 25 and 26 are fixedly connected to the outer surface of the rotating rod 23. A conveyor belt 27 is driven to the outer surface of the rotating rod 23 located between the limiting blocks 25 and 26. A rotating column 28 is rotatably connected to the top of the inner cavity of the feed shell 18. A rotating cross plate 29 is fixedly connected to the outer surface of the rotating column 28.
[0044] Vibration assembly 3 includes two stabilizing frames 31 and two rotating plates 34. The two stabilizing frames 31 are symmetrically fixed to the upper surface of the connecting ring 17. A vibration housing 32 is fixedly connected to the end of each stabilizing frame 31 away from the connecting ring 17. A linkage rod 33 is rotatably connected to the inner surface of the vibration housing 32 near the feed inlet 19. One rotating plate 34 is fixedly connected to the end of the linkage rod 33 away from the inner surface of the vibration housing 32. A connecting rod 35 is fixedly connected between the two rotating plates 34. A linkage rod 36 is fixedly connected to the outer surface of the other rotating plate 34 away from the linkage rod 33. A matching helical gear 37 is fixedly connected to the end of the linkage rod 36 away from the rotating plate 34. A rotating helical gear 38 meshes with the outer surface of the matching helical gear 37. A pressing rod 39 is rotatably connected to the outer surface of the connecting rod 35. The pressing rod 39 is located away from the connecting rod 35. A stabilizing shaft 310 is rotatably connected to one end of the material feed pipe 110. A connecting support plate 311 is fixedly connected to both ends of the stabilizing shaft 310. An abutting block 312 is fixedly connected to the bottom of the connecting support plate 311. A sliding housing 313 is slidably connected to the outer surface of the abutting block 312. A stabilizing ring 314 is fixedly connected between two connecting columns 16. A limiting housing 315 is symmetrically fixedly connected to the upper surface of the stabilizing ring 314. A compression spring 316 is slidably connected inside the two limiting housings 315. A connecting shaft 317 is fixedly connected to the top of the two compression springs 316. A sliding groove 318 is arranged in a circular array on the outer surface of the feeding housing 18. A sliding rod 319 is slidably connected inside each sliding groove 318. A sliding groove 320 is arranged in a circular array on the outer surface of the discharging pipe 110. A sliding rod 321 is slidably connected inside each sliding groove 320.
[0045] The striking assembly 4 includes a connecting seat 41, which is fixedly connected to the upper surface of the spiral housing 1 near the discharge pipe 110. A striking housing 42 is fixedly connected to the upper surface of the connecting seat 41. A striking rod 43 is slidably connected through the outer surface of the striking housing 42. A blocking block 44 is fixedly connected to the outer surface of the striking rod 43. A return spring 45 is fixedly connected to the outer surface of the blocking block 44. A connecting tube 46 is rotatably connected to the end of the striking rod 43 away from the discharge pipe 110. A push rod 47 is fixedly connected to the end of the connecting tube 46 away from the striking rod 43. An adapter ring 48 is fixedly connected to the end of the push rod 47 away from the connecting tube 46. A snap-fit block 49 is fixedly connected to the upper surface of the adapter ring 48. A rotating ring 410 is fixedly connected to the outer surface of the rotating rod 23.
[0046] The ventilation assembly 5 includes an assembly slot 51, which is located inside the spiral housing 1 at the end away from the drive motor 11. The outer surface of the spiral housing 1 has air inlet slots 52 arranged in a circumferential array. A rotating fan 53 is fixedly connected to the outer surface of the rotating shaft 12 located inside the assembly slot 51. A connecting slot 56 is arranged in an equidistant array on the inner surface of the assembly slot 51. A tangential ring block 54 is fixedly connected to the end of each connecting slot 56 near the assembly slot 51. A spiral shaft 55 is fixedly connected to the outer surface of the spiral blade 13 in a circumferential array.
[0047] The rotating rod 23 is rotatably connected to the inside of the support base 24, and the rotating column 28 is connected to the rotating rod 23 through the conveyor belt 27. The outer surface size of the rotating cross plate 29 is adapted to the inner cavity size of the feed housing 18.
[0048] Linkage rod 2 36 is rotatably connected to the outer surface of the vibrating housing 32. Rotating helical gear 2 38 is fixedly connected to the top of the rotating rod 23. Pressing rod 39 is slidably connected to the inside of the vibrating housing 32. Sliding housing 313 is fixedly connected to the top of the feeding housing 18. One end of compression spring 316 away from connecting shaft 317 is fixedly connected to the upper surface of stabilizing ring 314. One end of connecting shaft 317 away from compression spring 316 is fixedly connected to the bottom of feeding housing 18. One end of sliding rod 1 319 away from sliding groove 1 318 is fixedly connected to the inner surface of connecting ring 17. One end of sliding rod 2 321 away from sliding groove 2 320 is fixedly connected to the inner surface of stabilizing ring 314.
[0049] The return spring 45 is slidably connected to the outer surface of the striking rod 43. The end of the return spring 45 away from the blocking block 44 is fixedly connected to the inner surface of the striking housing 42. The adapter ring 48 is sleeved with the rotating rod 23. The outer surface of the adapter ring 48 is set to be elliptical. The outer surface of the rotating ring 410 is symmetrically fixedly connected with protrusions.
[0050] The air inlet slot 52 is connected to the inside of the assembly slot 51. External air enters the inside of the assembly slot 51 through the air inlet slot 52. The assembly slot 51 is connected to the inside of the spiral shell 1 through the connecting slot 56. The airflow inside the assembly slot 51 then enters the inside of the spiral shell 1 through the connecting slot 56.
[0051] Working principle:
[0052] In the initial state: the pressing rod 39 is in the highest position, the abutting block 312 is in the highest position inside the sliding housing 313, the abutting block 312 does not abut against the upper surface of the feeding housing 18, the compression spring 316 is not compressed, the sliding rod one 319 is in the lowest position inside the sliding groove one 318, the sliding rod two 321 is in the lowest position inside the sliding groove two 320, the striking rod 43 abuts against the outer surface of the discharge pipe 110, and the return spring 45 is not compressed.
[0053] During work:
[0054] Stir the potassium dihydrogen phosphate inside the feed housing 18:
[0055] The operator pours potassium dihydrogen phosphate into the feed housing 18 through the inlet 19. Under its own weight, the potassium dihydrogen phosphate falls from the feed housing 18 and then enters the spiral housing 1 along the inner wall of the outlet pipe 110. At this time, the operator manually starts the drive motor 11, which drives the rotating shaft 12 to rotate. The rotating shaft 12 then drives the spiral blades 13 to rotate. The potassium dihydrogen phosphate inside the spiral housing 1 is then transported from the end of the spiral housing 1 furthest from the outlet 14 to the outlet 14 by the movement of the spiral blades 13 and enters the purification container. In this process, the rotation of the rotating shaft 12 drives the drive helical gear 21, which is fixedly connected to it, to rotate. The drive helical gear 21 then drives the rotating helical gear 22, which meshes with it, to rotate. The rotating helical gear 22 then drives the rotating rod 23 to rotate on the support base 24. The internal rotation of the rotating rod 23 drives the rotating column 28 to rotate via the transmission of the conveyor belt 27. The rotation of the rotating column 28 drives the rotating cross plate 29 to rotate. The rotation of the rotating cross plate 29 agitates the potassium dihydrogen phosphate inside the feed housing 18. The continuous rotation of the rotating cross plate 29 inside the feed housing 18 loosens the accumulated potassium dihydrogen phosphate, thereby reducing the risk of blockage in the feed section of the screw feeder. When the potassium dihydrogen phosphate remains loose, it is easier to be conveyed by the screw feeder, thereby improving the feeding efficiency and ensuring the continuity and stability of the production process. Due to the rotation of the rotating cross plate 29, the potassium dihydrogen phosphate remains loose inside the feed housing 18, preventing the possibility of potassium dihydrogen phosphate agglomeration and blockage, thus ensuring the continuous and stable operation of the screw feeder.
[0056] Vibrate the feed housing 18:
[0057] In the above, the rotation of the rotating rod 23 drives the rotation of the rotating helical gear 38 fixedly connected to it. The rotation of the rotating helical gear 38 drives the rotation of the matching helical gear 37. The rotation of the matching helical gear 37 drives the linkage rod 36 to rotate inside the vibrating housing 32. The rotation of the linkage rod 36 drives the rotating plate 34 on the side away from the linkage rod 33 to rotate. The rotation of the rotating plate 34 on the side away from the linkage rod 33 drives the connecting rod 35 to rotate around the axis of the linkage rod 36. The rotation of the connecting rod 35 drives the rotating plate 34 on the side close to the linkage rod 33. The rotation of the rotating plate 34 on the side close to the linkage rod 33 drives the linkage rod 33 to rotate. As the connecting rod 35 rotates around the axis of the linkage rod 36, it drives the pressing rod 39 to rotate around the connecting rod 35 as a fulcrum. While rotating, the lower pressure rod 39 reciprocates up and down. It rotates around the connecting rod 35 as a fulcrum. Because the lower pressure rod 39 is slidably connected inside the vibrating housing 32, the lower pressure rod 39 on the side furthest from the connecting rod 35 will have its rotation restricted. Consequently, the rotation of the lower pressure rod 39 closer to the connecting rod 35 will be synchronous with the rotation trajectory of the connecting rod 35, while the lower pressure rod 39 on the side furthest from the connecting rod 35 will only reciprocate up and down inside the vibrating housing 32. The reciprocating up and down movement of the lower pressure rod 39 drives the stabilizing shaft 310 and the connecting support plate 311 to reciprocate up and down synchronously. The reciprocating up and down movement of the connecting support plate 311 drives the contact block 312 to slide up and down inside the sliding housing 313. Simultaneously, when the contact block 312 moves downwards, it will squeeze the feed housing 18. The feed housing 18 moves downwards synchronously, causing the connecting shaft 317 to move downwards as well. This downward movement of the connecting shaft 317 compresses the compression spring 316. Simultaneously, the downward movement of the feed housing 18 causes sliding groove one 318 and sliding groove two 320 to move downwards synchronously. At this time, sliding rod one 319 and sliding rod two 321 will slide downwards in sliding groove one 318 and sliding groove two 320 respectively. Sliding rod one 319 will no longer be at its lowest position inside sliding groove one 318, and sliding rod two 321 will no longer be at its lowest position inside sliding groove two 320. Subsequently, when the contact block 312 moves upwards, the above movement will return to its initial state under the elastic extension of the compression spring 316. The downward pressure of the pressing rod 39 causes the contact block 312 to move downward. When the pressing rod 39 is not in contact with the contact block 312, the contact block 312 moves upward under the elastic extension of the compression spring 316, thereby achieving vibration of the feed housing 18. Since potassium dihydrogen phosphate absorbs surrounding water molecules when exposed to air, it becomes damp and clumps. At this time, the vibration of the feed housing 18 can help generate relative movement between potassium dihydrogen phosphate particles, thereby preventing them from tightly binding together and forming clumps. At the same time, the vibration of the feed housing 18 can accelerate the airflow inside, which helps to evaporate the moisture attached to the surface of potassium dihydrogen phosphate, thereby promoting the drying of potassium dihydrogen phosphate to a certain extent. Compared with traditional motor-driven or pneumatic vibration systems, this method is more efficient.The vibration of the feed housing 18 primarily relies on the elastic extension of the compression spring 316. This design reduces the continuous drive energy requirement, making the system more energy-efficient. Simultaneously, the rapid response and recovery capability of the compression spring 316 ensures high vibration efficiency. Furthermore, this vibration based on the compression spring 316 reduces direct contact and friction between mechanical components, thereby reducing wear and noise generation.
[0058] Tap the discharge pipe 110:
[0059] In the above description, the rotation of the rotating rod 23 drives the rotating ring 410, which is fixedly connected to it, to rotate. The rotation of the rotating ring 410 drives the protrusions symmetrically fixedly connected to its outer surface to move synchronously. The rotation of the protrusions of the rotating ring 410 will abut against the locking block 49 and drive the locking block 49 to rotate around the center of the rotating rod 23. The rotation of the locking block 49 drives the adapter ring 48 to rotate. The rotation of the adapter ring 48 drives the push rod 47 to rotate around the center of the rotating rod 23. The rotation of the push rod 47 drives the connecting tube 46, which is fixedly connected to it, to rotate synchronously. The rotation of the connecting tube 46 drives the striking rod 43 to rotate. The striking rod 43 is slidably connected inside the striking housing 42. During the rotation, the connecting tube 46 itself is displaced. The rotation of the connecting tube 46 will cause the striking rod 43 to slide inside the striking housing 42 away from the discharge pipe 110. At this time, the striking rod 43 no longer abuts against the outer surface of the discharge pipe 110. The sliding of the striking rod 43 causes the blocking block 44 fixedly connected to it to move synchronously. The movement of the blocking block 44 causes the return spring 45 to be compressed. When the locking block 49 rotates ninety degrees, since the outer surface of the adapter ring 48 is set to be elliptical, as the adapter ring 48 rotates, the edge of the locking block 49 has moved away from the protrusion. The locking block 49 will no longer abut against the protrusion on the rotating ring 410. Under the elastic extension of the return spring 45, the return spring 45 will drive the blocking block 44 to move closer to the discharge pipe 110. The movement of the blocking block 44 causes the striking rod 43 to slide inside the striking housing 42 towards the end closer to the discharge pipe 110. At this time, the striking rod 43 abuts against the outer surface of the discharge pipe 110 and strikes the outer surface of the discharge pipe 110. Simultaneously, as the striking rod 43 slides, it causes the pushing rod 47 to rotate towards the end closer to the striking housing 42. The rotation of the pushing rod 47 causes the adapter ring 48 to rotate to a stationary state. The rotation of the adapter ring 48 causes the locking block 49 to rotate synchronously to a stationary state. As the rotating rod 23 continues to rotate, the striking rod 43 will slide back and forth and continuously strike the outer wall of the discharge pipe 110. By repeatedly striking the discharge pipe 110 with the striking rod 43, the formation of potassium dihydrogen phosphate in the discharge pipe 110 can be effectively prevented. To prevent blockages, the tapping rod 43 can vibrate the inner wall of the discharge pipe 110 to remove the attached potassium dihydrogen phosphate. Since potassium dihydrogen phosphate is hygroscopic, it easily adheres to the inner wall of the feed housing 18 and the discharge pipe 110. This tapping method is more advantageous than vibration when dealing with easily adhered materials, preventing potassium dihydrogen phosphate from adhering to the inner wall of the feed housing 18 and the discharge pipe 110 due to moisture, thus reducing the efficiency of subsequent purification reactions. Furthermore, traditional vibration cannot precisely target certain key areas, while the tapping method can directly target specific areas or potential agglomeration points in the discharge pipe 110, thereby more effectively preventing agglomeration and keeping the pipe unobstructed.
[0060] Ventilate the interior of spiral shell 1:
[0061] During the stirring of potassium dihydrogen phosphate inside the feed housing 18, the drive motor 11 starts and drives the rotating shaft 12 to rotate. The rotation of the rotating shaft 12 drives the rotating fan 53 to rotate. The rotation of the rotating fan 53 causes external gas to enter the assembly tank 51 from the air inlet slot 52. The airflow inside the assembly tank 51 enters the spiral housing 1 along the connecting slot 56. Since the lower half of the air outlet inside the assembly tank 51 is blocked, the airflow is mainly guided to the upper half, reducing the area of the air outlet. According to Bernoulli's principle, when air passes through a narrower channel, its speed increases, thus forming a higher wind speed at the air outlet. Furthermore, the surface of the connecting slot 56 in the upper half is provided with... The tangential ring block 54, with its grooves, allows the airflow to flow in a specific direction, preventing excessive dispersion and making the airflow more orderly and efficient. The tangential ring block 54 also causes the airflow to flow tangentially, creating a turbine-like effect that further increases air volume and strengthens the airflow. By rotating the fan 53, external gas is introduced into the spiral shell 1, increasing the airflow inside the spiral shell 1 and preventing the potassium dihydrogen phosphate raw material from accumulating and clogging inside the spiral shell 1, ensuring smooth feeding. At the same time, the flowing airflow can accelerate the evaporation of moisture on the surface of potassium dihydrogen phosphate, keeping it dry and laying the foundation for subsequent purification reactions.
[0062] Stirring the inside of the spiral shell 1:
[0063] During the stirring of potassium dihydrogen phosphate inside the feed housing 18, the rotating shaft 12 drives the spiral blades 13 to rotate. The rotation of the spiral blades 13 drives the spiral shaft 55 to rotate synchronously around the center of the spiral blades 13. The rotation of the spiral shaft 55 generates a stronger stirring force, which helps to disperse and mix the potassium dihydrogen phosphate inside the spiral housing 1, prevents the material from accumulating during the feeding process, ensures the smooth progress of the feeding process, and also helps to push the material forward, thus accelerating the processing speed of potassium dihydrogen phosphate.
[0064] It should be noted that, in this document, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0065] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A feeding device for potassium dihydrogen phosphate purification reaction, used for conveying potassium dihydrogen phosphate, comprising a spiral shell (1), characterized in that: A drive motor (11) is fixedly installed on the outer surface of the spiral shell (1). The output shaft of the drive motor (11) is fixedly connected to a rotating shaft (12). The rotating shaft (12) is rotatably connected through the outer surface of the spiral shell (1). A spiral blade (13) is fixedly connected to the outer surface of the rotating shaft (12). A discharge port (14) is opened at the bottom of the spiral shell (1). A purification container is fixedly connected to one end of the discharge port (14) away from the spiral shell (1). A support frame (15) is fixedly connected to the lower surface of the spiral shell (1). A connecting column (16) is fixedly connected to both sides of the outer surface of the support frame (15) away from the drive motor (11). A connecting ring (17) is fixedly connected to the top of the two connecting columns (16). A feed shell (18) is slidably connected inside the connecting ring (17). A feed port (19) is opened at the top of the feed shell (18). A discharge pipe (110) is fixedly connected to the bottom of the feed shell (18). The feed housing (18) is provided with a stirring assembly (2) for stirring potassium dihydrogen phosphate inside, a vibration assembly (3) for vibrating the feed housing (18) is provided on the top of the feed housing (18), a knocking assembly (4) for knocking the outer wall of the feed housing (18) is provided on the outer wall of the feed housing (18), and a ventilation assembly (5) for ventilating the potassium dihydrogen phosphate inside the spiral housing (1) is provided inside the spiral housing (1).
2. The feeding device for potassium dihydrogen phosphate purification reaction according to claim 1, characterized in that: The stirring assembly (2) includes a driving helical gear (21), which is fixedly connected to the end of the rotating shaft (12) away from the driving motor (11). The outer surface of the driving helical gear (21) is meshed with a rotating helical gear (22). A rotating rod (23) is fixedly connected to the upper surface of the rotating helical gear (22). A support base (24) is fixedly connected to the outer surface of the spiral shell (1) near the driving helical gear (21). A limit block (25) and a limit block (26) are fixedly connected to the outer surface of the rotating rod (23). A conveyor belt (27) is connected to the outer surface of the rotating rod (23) located between the limit block (25) and the limit block (26). A rotating column (28) is rotatably connected to the top of the inner cavity of the feed shell (18). A rotating cross plate (29) is fixedly connected to the outer surface of the rotating column (28).
3. The feeding device for potassium dihydrogen phosphate purification reaction according to claim 1, characterized in that: The vibration assembly (3) includes two stabilizing frames (31) and two rotating plates (34). The two stabilizing frames (31) are symmetrically fixedly connected to the upper surface of the connecting ring (17). The ends of the two stabilizing frames (31) away from the connecting ring (17) are fixedly connected to a vibration housing (32). The inner surface of the vibration housing (32) near the feed inlet (19) is rotatably connected to a linkage rod (33). One of the rotating plates (34) is fixedly connected to the linkage rod (33) away from the inner cavity of the vibration housing (32). At one end of the surface, a connecting rod (35) is fixedly connected between the two rotating plates (34). A second connecting rod (36) is fixedly connected to the outer surface of the other rotating plate (34) away from the first connecting rod (33). A matching helical gear (37) is fixedly connected to the end of the second connecting rod (36) away from the rotating plate (34). A rotating helical gear (38) meshes with the outer surface of the matching helical gear (37). A pressing rod (39) is rotatably connected to the outer surface of the connecting rod (35). The pressing rod (39) is located away from the connecting rod. (35) has a rotatable connection to a stabilizing shaft (310) at one end. Both ends of the stabilizing shaft (310) are fixedly connected to connecting support plates (311). The bottom of the connecting support plate (311) is fixedly connected to an abutment block (312). The outer surface of the abutment block (312) is slidably connected to a sliding housing (313). A stabilizing ring (314) is fixedly connected between the two connecting columns (16). The upper surface of the stabilizing ring (314) is symmetrically fixedly connected to a limiting housing (315). The two limiting housings (315) The inner surfaces of the feed housing (18) are slidably connected with compression springs (316), and the tops of the two compression springs (316) are fixedly connected with connecting shafts (317). The outer surface of the feed housing (18) is provided with sliding grooves (318) arranged in a circular array. Each sliding groove (318) is slidably connected with a sliding rod (319). The outer surface of the discharge pipe (110) is provided with sliding grooves (320) arranged in a circular array. Each sliding groove (320) is slidably connected with a sliding rod (321).
4. The feeding device for potassium dihydrogen phosphate purification reaction according to claim 2, characterized in that: The striking assembly (4) includes a connecting seat (41), which is fixedly connected to the upper surface of the spiral housing (1) near the discharge pipe (110). A striking housing (42) is fixedly connected to the upper surface of the connecting seat (41). A striking rod (43) is slidably connected through the outer surface of the striking housing (42). A blocking block (44) is fixedly connected to the outer surface of the striking rod (43). A return spring (45) is fixedly connected to the outer surface of the blocking block (44). The end of the striking rod (43) away from the discharge pipe (110) is rotatably connected to a connecting tube (46), the end of the connecting tube (46) away from the striking rod (43) is fixedly connected to a push rod (47), the end of the push rod (47) away from the connecting tube (46) is fixedly connected to an adapter ring (48), the upper surface of the adapter ring (48) is fixedly connected to a snap block (49), and the outer surface of the rotating rod (23) is fixedly connected to a rotating ring (410).
5. The feeding device for potassium dihydrogen phosphate purification reaction according to claim 1, characterized in that: The ventilation assembly (5) includes an assembly slot (51), which is located inside the spiral housing (1) at the end away from the drive motor (11). The outer surface of the spiral housing (1) is provided with air inlet slots (52) arranged in a circumferential array. A rotating fan (53) is fixedly connected to the outer surface of the rotating shaft (12) located inside the assembly slot (51). The inner surface of the assembly slot (51) is provided with connecting slots (56) arranged in an equidistant array. A tangential ring block (54) is fixedly connected to the end of each connecting slot (56) near the assembly slot (51). The outer surface of the spiral blade (13) is fixedly connected with a spiral shaft (55) arranged in a circumferential array.
6. The feeding device for potassium dihydrogen phosphate purification reaction according to claim 2, characterized in that: The rotating rod (23) is rotatably connected to the inside of the support base (24), and the rotating column (28) is connected to the rotating rod (23) through the conveyor belt (27). The outer surface size of the rotating cross plate (29) is adapted to the inner cavity size of the feed housing (18).
7. The feeding device for potassium dihydrogen phosphate purification reaction according to claim 3, characterized in that: The second linkage rod (36) is rotatably connected to the outer surface of the vibrating housing (32). The second rotating helical gear (38) is fixedly connected to the top of the rotating rod (23). The lowering rod (39) is slidably connected to the inside of the vibrating housing (32). The sliding housing (313) is fixedly connected to the top of the feeding housing (18). The end of the compression spring (316) away from the connecting shaft (317) is fixedly connected to the upper surface of the stabilizing ring (314). The end of the connecting shaft (317) away from the compression spring (316) is fixedly connected to the bottom of the feeding housing (18). The end of the first sliding rod (319) away from the first sliding groove (318) is fixedly connected to the inner surface of the connecting ring (17). The end of the second sliding rod (321) away from the second sliding groove (320) is fixedly connected to the inner surface of the stabilizing ring (314).
8. A feeding device for potassium dihydrogen phosphate purification reaction according to claim 4, characterized in that: The return spring (45) is slidably connected to the outer surface of the striking rod (43). The end of the return spring (45) away from the blocking block (44) is fixedly connected to the inner surface of the striking housing (42). The adapter ring (48) is sleeved with the rotating rod (23). The outer surface of the adapter ring (48) is set to be elliptical. The outer surface of the rotating ring (410) is symmetrically fixedly connected with protrusions.
9. A feeding device for potassium dihydrogen phosphate purification reaction according to claim 5, characterized in that: The air inlet slot (52) is internally connected to the assembly slot (51), and the assembly slot (51) is internally connected to the spiral shell (1) through the connecting slot (56).
Citation Information
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CN121536751A