Coiling machine with remote temperature control and diameter measurement module

Abstract

The invention relates to the technical field of cable processing, in particular to a coiling machine with a remote temperature control and diameter measurement module, which comprises a main frame and a drum mounted on one side of the main frame, and a guide wheel module is arranged on the outer side of the main frame at a cable feed port. According to the looping machine with the remote temperature control and diameter measurement module, a plurality of embedded external guide rails and embedded internal guide rails are arranged on the outer side face of a disc, modularized inner side supporting covers are installed on lead screw adjusting assemblies in the embedded external guide rails, the looping machine can adapt to different looping modes, and operation is convenient; a temperature control module with a communication function is installed on a lead screw adjusting assembly in an embedded type built-in guide rail and can be matched with a first arc-shaped guide pipe, a second arc-shaped guide pipe and a split type annular liquid guide pipe on the back of a disc tool to rapidly pull away high temperature at different positions, and synchronous operation can be achieved in the equipment running process; not only can directional temperature control be achieved, but also energy consumption and waste can be reduced.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of cable processing, and in particular to a coiling machine with remote temperature control and diameter measurement modules. BACKGROUND

[0002] The length of products such as cables and optical cables is usually hundreds or thousands of kilometers, and they cannot be transported in a loose state. A coiling machine winds them into tight and neat coils, greatly reducing the space occupied, making loading and unloading and long-distance transportation feasible and economical. Its core function can be summarized as follows: winding linear products produced continuously into coils of a specified size efficiently and neatly.

[0003] Full-automatic or semi-automatic coiling machines can work at high speed and continuously, replacing the heavy and inefficient manual winding operation, significantly improving the production efficiency of the packaging link and reducing labor costs and intensity. When a coiling machine winds heavy cables (especially large cables with an outer diameter of 70 mm) at high speed, two main sources of frictional heat are generated: cable and guide wheel system friction: the cable rubs when passing through a series of guide wheels. Friction between cable layers: when the cable is tightly wound on the reel, there is a lot of extrusion and friction between the cable and the cable.

[0004] If the winding speed is fast and the cable is heavy, these frictions will generate a lot of heat. If the heat cannot be dissipated in time, a series of serious problems will occur.

[0005] Many large coiling machines currently have large industrial fans that blow directly at the winding point or the guide wheels through which the cable passes, forcing air circulation and removing heat; some guide wheels are designed to have a hollow structure with water or oil circulating inside for cooling; for large cables that generate a lot of heat, the equipment is required to pause for a period of natural cooling after each winding.

[0006] However, these cooling methods are only simple passive or external heat dissipation, and cannot achieve local temperature control and regulation while monitoring the cable internally, with limited temperature control accuracy, high energy consumption, and low heat dissipation effect. SUMMARY

[0007] The technical problem to be solved by the present application is that the current cooling method is only simple passive or external heat dissipation, which cannot achieve local temperature control and regulation while monitoring the cable internally, with limited temperature control accuracy, high energy consumption, and low heat dissipation effect.

[0008] The technical scheme adopted by the present application to solve its technical problems is: a loop forming machine with remote temperature control and diameter measurement module, comprising a main frame and a disc installed on one side of the main frame, a guide wheel module is arranged on the outer side of the main frame at the cable feeding port position, a plurality of embedded external guide rails and embedded internal guide rails are arranged on the outer side of the disc, a screw rod adjusting assembly is arranged inside the embedded external guide rail and the embedded internal guide rail, and a temperature control module with communication function is installed on the screw rod adjusting assembly inside the embedded external guide rail.

[0009] The screw rod adjusting assembly comprises an electric control screw rod, an internal guide pipe and an internal adjusting block, and the back of the disc is provided with a first arc-shaped guide pipe, a second arc-shaped guide pipe and a split ring-shaped liquid guide pipe.

[0010] The electric control screw rod and the internal guide pipe are penetrated in the internal adjusting block, the electric control screw rod is threadedly assembled with the internal screw hole of the internal adjusting block, and the internal guide pipe is slidingly assembled with the internal through hole of the internal adjusting block.

[0011] An embedded assembly groove is formed on the outer side of the internal adjusting block, and a locking through hole is formed in the embedded assembly groove.

[0012] A lateral support frame of L-shaped structure is fixedly arranged in the embedded assembly groove at the position of the embedded internal guide rail, an arc-shaped inner side support cover is fixedly arranged on the lateral support frame, and an external limiting disc is fixedly arranged on the outer side of the arc-shaped inner side support cover.

[0013] The temperature control module is fixedly installed in the embedded assembly groove of the embedded external guide rail.

[0014] The split ring-shaped liquid guide pipe comprises a ring-shaped outer side material guide cover fixed on the side wall of the main frame and a ring-shaped inner side material guide cover fixed on the side wall of the disc.

[0015] The first arc-shaped guide pipe and the second arc-shaped guide pipe are respectively fixedly communicated with the internal guide pipes and the ring-shaped inner side material guide cover on both sides through external lateral branch pipes.

[0016] The first arc-shaped guide pipe and the second arc-shaped guide pipe are both fixedly assembled with a middle electric control adjusting valve.

[0017] An electric control type diameter measuring instrument is installed on the outer side of the guide wheel module.

[0018] The present application has the following advantages: (1) The loop forming machine with remote temperature control and diameter measurement module is provided with a plurality of embedded external guide rails and embedded internal guide rails on the outer side of the disc, and a modular inner side support cover is installed on the screw rod adjusting assembly inside the embedded external guide rail, so that different loop forming modes can be adapted, and the operation is convenient. (2) The screw adjusting assembly inside the embedded built-in guide rail is installed with a temperature control module with communication function, which can cooperate with the first arc-shaped guide pipe, the second arc-shaped guide pipe and the split ring-shaped guide pipe on the back of the disc to quickly extract high temperature at different positions, and can be operated synchronously during the operation of the equipment, so that directional temperature control can be realized, and energy consumption can be reduced; (3) The embedded built-in guide rail and the embedded built-in guide rail are both provided with screw adjusting assemblies, and a universal assembly method is adopted, so that the component adaptation range is wide and the universality is strong. (4) The embedded assembly groove inside the embedded built-in guide rail position is bolted with an L-shaped lateral support frame, the arc-shaped inner side support cover is bolted on the lateral support frame, and the outer limiting disc is bolted outside the arc-shaped inner side support cover, so that the replacement can be quickly disassembled and assembled, and the application range is improved. BRIEF DESCRIPTION OF DRAWINGS

[0019] The application will be further described below in combination with the drawings and embodiments.

[0020] Figure 1 is a structural schematic diagram of the application.

[0021] Figure 2 is a front view of the disc in the application.

[0022] Figure 3 is a rear view of the disc in the application.

[0023] Figure 4 is a flow direction schematic diagram of the single built-in guide pipe in the application in the water guide cooling state.

[0024] Figure 5 is a partial schematic diagram of the screw adjusting assembly in the application. DETAILED DESCRIPTION

[0025] The application will be further described below in combination with the drawings and embodiments.

[0026] In the description of the application, it should be noted that unless otherwise explicitly specified and limited, the terms "connected", "connected" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected, it can be mechanically connected, or it can be electrically connected, it can be directly connected, or indirectly connected through an intermediate medium. For those skilled in the art, the specific meaning of the above terms in the application can be understood according to the specific circumstances.

[0027] Figure 1 、 Figure 2 、 Figure 3 ,Figure 4 and Figure 5 A winding machine with remote temperature control and diameter measurement module as shown in the drawings, including the main frame 1 and installed on one side of the main frame 1 disc 2, the main frame 1 outside the cable inlet position is provided with a guide roller module 3, the guide roller module 3 is prior art, for the external input cable into the disc 2, installed on the horizontal guide rail, the adjusting screw rod installed inside the horizontal guide rail, threaded assembly on the adjusting screw rod on the translation frame and installed in the translation frame of the plurality of guide wheels, the cable is arranged between the guide wheels, using the guide wheel into the disc 2, using the adjusting screw rod rotation along the horizontal guide rail translation, so as to evenly wrap on the outside of the disc 2 cylinder core, the disc 2 outside surface is provided with a plurality of embedded external guide rail 4 and embedded internal guide rail 5, embedded external guide rail 4 and embedded internal guide rail 5 inside are provided with screw adjusting assembly 6, the screw adjusting assembly 6 inside the embedded external guide rail 4 is installed with communication function temperature control module 8.

[0028] In order to and electric control adjustment and back flow regulation, screw adjusting assembly 6 includes electric control screw 61, built-in guide pipe 62 and internal adjusting block 63, the back of the disc 2 is provided with a first arc-shaped guide pipe 21, a second arc-shaped guide pipe 22 and a split ring-shaped liquid guide pipe 23.

[0029] In order to cooperate with the threaded adjustment and sliding guide, the electric control screw 61 and the built-in guide pipe 62 are penetrated in the internal adjusting block 63, the electric control screw 61 is screwed with the internal adjusting block 63, and the built-in guide pipe 62 is slidingly assembled with the internal adjusting block 63.

[0030] In order to cooperate with the installation and fixation, the embedded assembly groove 631 is opened on the outer side surface of the internal adjusting block 63, and the locking through hole is opened in the embedded assembly groove 631.

[0031] The locking through hole is used for inserting the fixing bolt.

[0032] In order to cooperate with the inside and outside limiting, the embedded assembly groove 631 inside the embedded internal guide rail 5 position is bolted with a lateral support frame 9 of L type structure, the arc-shaped inside support cover 10 is bolted on the lateral support frame, and the external limiting disc 11 is bolted outside the arc-shaped inside support cover 10.

[0033] The screw adjusting assembly 6 inside the embedded internal guide rail 5 is adjusted inward or outward, and then the arc-shaped inside support cover 10 fixed outside the lateral support frame 9 is used to limit the different cable cylinder cores, so as to ensure the fitting degree, and then the external limiting disc 11 is bolted outside the arc-shaped inside support cover 10, so as to limit from the outside, and the external limiting disc 11 is horizontally arranged with the disc.

[0034] In order to measure the temperature of different positions, the temperature control module 8 is fixedly installed in the embedded assembly groove 631 of the embedded external guide rail 4.

[0035] The temperature control module 8 includes a mounting shell fixedly installed in the embedded assembly groove 631 of the embedded external guide rail 4, a communication module fixedly installed in the mounting shell, and a temperature sensor module. The communication module and the temperature sensor module are both prior art.

[0036] By monitoring the temperature of the cable winding surface from the outside, the temperature monitoring mode is that the electric control screw rod 61 in the embedded external guide rail 4 rotates synchronously with the disc 2, thereby driving the temperature control module 8 to move outward synchronously with the cable winding. In order to increase the heat exchange effect, a fan can also be installed on the external limiting disc 11 after the opening is installed, and the fan is used to suck air from the outside and blow to the position of the built-in guide pipe 62, thereby improving the heat exchange effect.

[0037] In order to cooperate with the flow guide, the split type annular liquid guide pipe 23 includes an annular outer material guide cover 231 fixed on the side wall of the main rack 1 and an annular inner material guide cover 232 fixed on the side wall of the disc 2.

[0038] The split type annular liquid guide pipe 23 is provided with one connection input and the other connection output on the inner side and the outer side of the side wall of the disc 2.

[0039] The main rack 1 is provided with an input pipe and an output pipe inside, respectively guiding the cooling liquid into the split type annular liquid guide pipe 23 through the input pipe, and then guiding the cooling liquid after heat exchange out of the split type annular liquid guide pipe 23 through the output pipe.

[0040] In order to cooperate with the assembly communication, the first arc-shaped guide pipe 21 and the second arc-shaped guide pipe 22 are both fixedly communicated with the built-in guide pipe 62 and the annular inner material guide cover 232 on both sides through the external lateral branch pipe.

[0041] The difference is that the first arc-shaped guide pipe 21 communicates with the annular inner material guide cover 232 located on the outer side, and the second arc-shaped guide pipe 22 communicates with the annular inner material guide cover 232 located on the inner side.

[0042] In order to cooperate with the automatic control of the temperature control module 8, the first arc-shaped guide pipe 21 and the second arc-shaped guide pipe 22 are both fixedly assembled with a middle electric control regulating valve 24.

[0043] The middle electric control adjusting valve 24 is installed at the connecting end of the first arc-shaped guide pipe 21 and the inner guide pipe 62 and the second arc-shaped guide pipe 22 and the inner guide pipe 62, the communication state of the first arc-shaped guide pipe 21 and the inner guide pipe 62 and the second arc-shaped guide pipe 22 and the inner guide pipe 62 is switched and controlled by the middle electric control adjusting valve 24 at different positions, so that the inner guide pipe 62 at a position with higher temperature is injected with liquid, so that the high temperature at the position is quickly removed, and the cable at a position with lower temperature is not affected.

[0044] In order to measure the outer diameter of the cable at the input end, an electric control type diameter measuring instrument 12 is installed outside the guide wheel module 3.

[0045] The electric control type diameter measuring instrument 12 is composed of a lateral assembly frame fixed outside the guide wheel module 3 and an optical diameter measuring probe fixed inside the lateral assembly frame, wherein the optical diameter measuring probe is a prior art, and an optical measuring technology in the prior art is used to measure the outer diameter of the cable from different angles, so as to judge the diameter of the cable, and the PLC is networked through an RS485 cable, and an actual value of the outer diameter of the cold end of the cable is exchanged through a MODBUS communication protocol.

[0046] Based on the above ideal embodiments according to the present application, through the above description, relevant personnel can make various changes and modifications without deviating from the technical idea of the present application. The technical scope of the present application is not limited to the content in the specification, and must be determined according to the scope of claims.

Claims

1. A coiling machine with remote temperature control and diameter measurement module, comprising a main frame (1) and a disc device (2) installed on one side of the main frame (1), characterized in that: The main rack (1) is provided with a guide wheel module (3) outside the cable feeding port position, a plurality of embedded external guide rails (4) and embedded internal guide rails (5) are arranged on the outer side of the disc (2), the embedded external guide rails (4) and the embedded internal guide rails (5) are provided with a screw rod adjusting assembly (6) inside, and the screw rod adjusting assembly (6) inside the embedded external guide rail (4) is provided with a temperature control module (8) with communication function.

2. The loop machine with remote temperature control and diameter measurement module according to claim 1, characterized in that: The screw rod adjusting assembly (6) comprises an electric control screw rod (61), an internal guide pipe (62) and an internal adjusting block (63), and the back of the disc (2) is provided with a first arc-shaped guide pipe (21), a second arc-shaped guide pipe (22) and a split annular liquid guide pipe (23).

3. The loop machine with remote temperature control and diameter measurement module according to claim 2, characterized in that: The electric control screw rod (61) and the internal guide pipe (62) are penetrated in the internal adjusting block (63), the electric control screw rod (61) is screw-threadedly assembled with the internal screw hole of the internal adjusting block (63), and the internal guide pipe (62) is slidingly assembled with the internal through hole of the internal adjusting block (63).

4. The loop machine with remote temperature control and diameter measurement module according to claim 2, characterized in that: An embedded assembly groove (631) is formed in the outer side of the internal adjusting block (63), and a locking through hole is formed in the embedded assembly groove (631).

5. The loop machine with remote temperature control and diameter measurement module according to claim 1, characterized in that: A lateral support frame (9) in L-shaped structure is bolted in the embedded assembly groove (631) of the embedded internal guide rail (5) position, an arc-shaped inner side support cover (10) is bolted on the lateral support frame (9), and an outer limiting disc (11) is bolted on the outer side of the arc-shaped inner side support cover (10).

6. The loop machine with remote temperature control and diameter measurement module according to claim 1, characterized in that: The temperature control module (8) is fixedly installed in the embedded assembly groove (631) of the embedded external guide rail (4).

7. The loop machine with remote temperature control and diameter measurement module according to claim 2, characterized in that: The split annular liquid guide pipe (23) comprises an annular outer side material guide cover (231) fixed on the side wall of the main rack (1) and an annular inner side material guide cover (232) fixed on the side wall of the disc (2).

8. The loop machine with remote temperature control and diameter measurement module according to claim 1, characterized in that: The first arc-shaped guide pipe (21) and the second arc-shaped guide pipe (22) are fixedly communicated with the internal guide pipes (231) and the annular inner side material guide cover (232) on both sides through external lateral branch pipes.

9. The loop machine with remote temperature control and diameter measurement module according to claim 1, characterized in that: The first arc-shaped guide pipe (21) and the second arc-shaped guide pipe (22) are fixedly assembled with a middle electric control adjusting valve (24) inside.

10. The loop machine with remote temperature control and diameter measurement module according to claim 1, characterized in that: An electric control type diameter measuring instrument (12) is installed outside the guide wheel module (3).

Images