Textile processing cotton carding device with winding function and cotton carding method

Abstract

The invention discloses a textile processing cotton carding device with a winding function and a cotton carding method, and relates to the technical field of carding machines, the textile processing cotton carding device comprises a base horizontally placed on the ground, power boxes which are symmetrically distributed are fixedly connected to the two sides of the top of the base, and a cotton carding structure is installed between the two power boxes; the cotton carding structure comprises a main cylinder rotationally connected between the two power boxes, and a cleaning structure for cleaning the main cylinder is arranged at the bottom of the main cylinder. According to the textile processing cotton carding device with the winding function and the cotton carding method, the cleaning rings and the card clothing of the main cylinder are distributed in a staggered mode, the cylinder is cleaned in the rotating process, and automatic reciprocating motion of the cleaning sliding block is achieved through mechanical meshing to drive a scraper blade to clean a dirt discharge groove; the scraped impurities slide to the material collecting drawer through the dirt discharging groove, the drawer is fixed through magnetic attraction, it is guaranteed that operation is stable, cleaning is convenient, manual intervention is reduced, and the continuous operation capacity of the carding machine is improved.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of carding machines, in particular to a textile processing carding device with winding function and a carding method. BACKGROUND

[0002] The carding machine is the core equipment of the textile industry, mainly used for opening, carding, removing impurities and forming a bar, processing cotton fibers or chemical fibers into uniform slivers for subsequent spinning, and widely used in cotton spinning, clothing and industrial cloth production.

[0003] The prior art (CN103060956B) discloses a kind of carding machine, including main roller and several work rollers arranged along the upper circumferential surface of main roller, one is rotated at low speed from the surface of main roller and collects cotton fiber and is installed close to the main roller, the rack is closely wound on the surface of cotton collector roller according to the rule, the upper end surface of the cotton collector roller is also provided with a cutter that can walk along the pitch roller way of the rack. Its beneficial effect is that the opening and carding of cotton fiber is more effective, the impurity removal effect is better, it can work continuously, and it does not need to stop for cleaning. The preferred technical solution is that the cutter has a horizontal rod, a movable sleeve can be fitted on the horizontal rod, and the sleeve is fixed with a clamping element that fastens the blade. Its beneficial effect is that it is more convenient and fast to clean the cotton collector roller, and it is easy to operate. The prior art (CN104775197A) discloses a carding machine, belonging to the field of textile machinery, including a cylinder, a doffer and a stripping roller, an annular static plate is arranged on the surface of the doffer, and the annular static plate is in communication with the static electricity generator, so that the doffer as a whole forms a high-voltage static field, changing the stripping form of the cotton fiber between the previous cylinder and the doffer from needle cloth transfer to static electricity suction, compared with the prior art, it can reduce the probability of fiber tail hooking when the cotton fiber is transferred from the cylinder to the doffer, maintain the parallelization result of the cotton fiber after being carded on the cylinder, reduce the subsequent drawing and arrangement process, so that the sliver after arrangement output can be directly used, greatly improving the processing efficiency of cotton fiber.

[0004] The prior art still has other problems in the running process: in the high-speed running process of the traditional carding machine, the fine impurities in the fiber are easily embedded in the gap of the cylinder, which reduces the ability of the needle cloth to grab the fiber, affects the carding effect, and the traditional cleaning method needs to be stopped manually using special tools to clean the needle cloth gap one by one. SUMMARY

[0005] The purpose of the present application is to provide a textile processing carding device with winding function and a carding method to solve the problem of the traditional carding machine in the high-speed running process, in which the fine impurities in the fiber are easily embedded in the gap of the cylinder, which reduces the ability of the needle cloth to grab the fiber.

[0006] In order to achieve the above object, the present application provides the following technical scheme: a textile processing carding device with winding function, comprising a base horizontally placed on the ground, the top of the base is fixedly connected with symmetrically distributed power boxes, a carding structure is installed between the two power boxes; The carding structure comprises a main cylinder rotatably connected between the two power boxes, the bottom of the main cylinder is provided with a cleaning structure for cleaning the main cylinder, the cleaning structure comprises a guide rail fixedly connected between the two power boxes, a cleaning roller is rotatably connected between the two power boxes and located at the top of the guide rail, a plurality of cleaning rings are fixedly connected to the outer side of the cleaning roller at equal intervals, and the cleaning rings and the needle cloth gap on the outer side of the main cylinder are staggered, the inside of the cleaning ring is provided with a slot forming a double helical groove, a cleaning slider is slidably connected to the outside of the top of the guide rail, and the inside of the cleaning slider is provided with a groove engaged with the double helical groove of the cleaning ring.

[0007] Preferably, the bottom of the cleaning slider is fixedly connected with a scraper, the middle of the base is provided with a sewage discharge groove aligned with the bottom of the cleaning roller, and the scraper extends into the sewage discharge groove.

[0008] Preferably, the middle of the two sides of the base is provided with a mounting groove, the mounting groove is in communication with the two ends of the sewage discharge groove, a material collecting drawer is slidably connected in the mounting groove, and the two sides of the material collecting drawer are magnetically matched with the base.

[0009] Preferably, the carding structure comprises a driving roller rotatably connected between the two power boxes, the driving roller and the two barbs form a trapezoidal distribution structure, a plurality of barbs are installed on the outer side of the driving roller at equal intervals, and the barbs are hingedly connected at the head and tail to form a chain plate structure, and the bottom of the chain plate structure is aligned with the top of the main cylinder.

[0010] Preferably, a secondary cylinder, a feeding bar roller and a secondary doffer are rotatably connected between the two power boxes, and the secondary cylinder, the feeding bar roller and the secondary doffer form a primary carding structure, the material after the primary carding is transported to the outer side of the main cylinder by the bar roller, a main doffer is rotatably connected between the two power boxes, and the main doffer is located on the output side of the main cylinder, the main cylinder and the main doffer form a secondary carding structure, the main doffer is distributed at equal intervals on the outer side of the main cylinder, and the output end of the main doffer is rotatably connected with a plurality of discharge bar rollers distributed at equal intervals.

[0011] Preferably, a sealing plate is fixedly connected between the two power boxes, and the barbs, the driving roller, the secondary cylinder, the feeding bar roller, the secondary doffer, the main doffer and the discharge bar roller are located in the sealing plate, the top of the rear end of the sealing plate is provided with a feeding port, the bottom of the feeding port is aligned with the feeding bar roller, the bottom of the sealing plate is provided with a sewage discharge port, the sewage discharge port is communicated to the top of the sewage discharge groove, and the front end of the sealing plate is provided with a discharge port, and the discharge bar roller penetrates the discharge port.

[0012] Preferably, the power box is fixedly connected with slide rails at both upper and lower ends of the inside of the power box, and a rotating door is slidably connected between the two slide rails, one side of the rotating door is hingedly connected with a translating door, and the rotating door and the translating door completely enclose the outside of the power box.

[0013] Preferably, the base is provided with a winding structure at one end away from the feeding port, the winding structure comprises support blocks symmetrically and fixedly connected to the top of the base, a clamping groove is arranged in the middle of the top of each support block, an annular array of support pulleys is arranged in the clamping groove, and a drive gear driven by a motor is fixedly connected to one side of the support block.

[0014] Preferably, the clamping groove is detachably connected with a winding roller, the two ends of the winding roller are in rolling fit with the support pulleys, a transmission gear meshing with the drive gear is fixedly connected to one end of the winding roller, baffle plates are fixedly connected to the two ends of the winding roller, and a plurality of reserved holes are arranged in the annular equidistant distribution on the side of the baffle plates.

[0015] A textile processing carding device with a winding function is disclosed, and a carding method is also disclosed, and the specific steps are as follows: S1: The cotton fiber raw material to be carded is sent into the device through the feeding port, the feeding taker-in rotates, the tines on the surface of the feeding taker-in grab the fibers and preliminarily stretch the fibers, and part of the loose impurities are removed, and the feeding taker-in downwardly conveys the fibers to the primary carding structure; S2: The fibers enter the area of the secondary cylinder, the high-speed rotation of the secondary cylinder drives the card clothing on the surface of the secondary cylinder to preliminarily card the fibers, the carded fibers are transferred to the secondary doffer, the card clothing of the secondary doffer further arranges the direction of the fibers to form a preliminarily uniform fiber web, part of the impurities fall in the carding process and enter the pollution discharge groove through the pollution discharge port at the bottom of the sealing plate; S3: The fibers are transferred from the secondary doffer to the main cylinder, the high-speed rotation of the main cylinder causes the card clothing of the main cylinder to deeply card the fibers, so that the fibers are fully straightened and arranged in parallel, and the main doffer cooperates with the main cylinder to strip the fibers from the surface of the main cylinder and further compresses the fibers into a uniform fiber layer, and the main doffer conveys the carded fibers to the discharge taker-in, ready for the winding stage; S4: The cleaning roller rotates synchronously with the main cylinder, the cleaning ring on the surface of the cleaning roller is interlockingly meshed with the card clothing of the main cylinder to hook the residual short fibers and impurities, the cleaning slider reciprocally moves along the guide rail, the inner side groove of the cleaning slider is meshed with the double helical grooves of the cleaning ring to scrape the hooked impurities to the pollution discharge groove, and the scraped impurities slide into the material collection drawer along the pollution discharge groove, the drawer is magnetically fixed, and is convenient for regular cleaning; S5: The discharge taker-in outputs the carded fibers from the discharge port, guides the fibers to the surface of the winding roller, the drive gear drives the transmission gear to stably rotate the winding roller on the support pulleys, the fibers are uniformly wound into a roll, the baffle plates at the two ends of the winding roller prevent the fibers from slipping off, and the winding of the fibers is ensured to be neat, the winding roller can be lifted when a roll is completed, and a new empty roller is replaced to continue the operation; S6: The impurities generated during the carding process enter the drain tank through the drain port, and the impurities slide into the material collection drawer on both sides, which can be pulled out for cleaning. S7: The sliding rail is used to slide the rotating door, and then the translation door is opened to quickly access the driving motor and transmission mechanism inside the power box.

[0016] Compared with the prior art, the beneficial effects of the present application are: The cleaning ring and the main cylinder card clothing form staggered distribution, and the cylinder is cleaned during rotation, and the automatic reciprocating motion of the cleaning slider is realized by mechanical engagement to drive the scraper to clean the drain tank. The impurities scraped off slide into the material collection drawer through the drain tank. The drawer is magnetically fixed to ensure stable operation and easy cleaning, reducing manual intervention and improving the continuous operation capacity of the carding machine.

[0017] Through the two-stage carding structure, the fibers are fully carded and impurities are removed. The primary carding is composed of a secondary cylinder, a feeding roller and a secondary doffer. The feeding roller grabs the fibers from the feeding port and delivers them to the secondary cylinder for preliminary opening and carding. Then the fibers enter the secondary carding structure for fine carding by the main cylinder and the main doffer. The card clothing of the main doffer closely cooperates with the main cylinder to further straighten the fibers and remove residual impurities. The carded fibers are delivered to the winding structure by the discharge roller to ensure uniform output of the fibers, improving the neatness and cleanliness of the fibers.

[0018] The sealing plate completely encloses the bar, the driving roller, the secondary cylinder, the feeding roller, the secondary doffer, the main doffer and the discharge roller, effectively preventing the scattering of fibers and impurities, keeping the working environment clean. The drain port at the bottom of the sealing plate is connected with the drain tank to ensure that the impurities are concentrated and discharged, avoiding accumulation affecting equipment operation. The power box is designed with a sliding rail cooperating with a rotating door and a translation door, which facilitates quick maintenance of the internal transmission mechanism, reduces downtime and improves equipment maintenance efficiency.

[0019] The winding structure adopts modular design. The support block has an annular array of support pulleys in the clamping groove, so that the winding roller can be easily disassembled and rotated with low friction. The driving gear engages with the transmission gear to drive the winding roller to rotate at a constant speed, ensuring uniform winding of the fibers. BRIEF DESCRIPTION OF DRAWINGS

[0020] Figure 1 The present application is a three-dimensional structure schematic diagram; Figure 2 The present application is a main cylinder structure schematic diagram; Figure 3 The present application is a sealing plate structure schematic diagram; Figure 4 The present application is a bar structure schematic diagram; Figure 5 Figure is a schematic diagram of the rotating structure of the inventive licker-in roller; Figure 6 Figure is a schematic diagram of the base structure of the invention; Figure 7 Figure is a schematic diagram of the cleaning roller structure of the invention; Figure 8 Figure is a schematic diagram of the power box structure of the invention; Figure 9 Figure is a schematic diagram of the support block structure of the invention; Figure 10 Figure is a schematic diagram of the winding roller structure of the invention.

[0021] In the figure: 1, base; 2, power box; 3, main cylinder; 4, guide rail; 5, cleaning roller; 6, cleaning ring; 7, cleaning slide; 8, scraper; 9, sewage tank; 10, installation groove; 11, material collecting drawer; 12, licker-in; 13, drive roller; 14, auxiliary cylinder; 15, feed licker-in roller; 16, auxiliary doffer; 17, main doffer; 18, discharge licker-in roller; 19, sealing plate; 20, feed inlet; 21, sewage outlet; 22, discharge outlet; 23, slide rail; 24, sliding door; 25, rotating door; 26, support block; 27, clamping groove; 28, support pulley; 29, drive gear; 30, winding roller; 31, transmission gear; 32, baffle; 33, reserved hole; 34, support seat. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the present application will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the scope of protection of the present application.

[0023] Embodiment one: please refer to Figure 1 , Figure 2 , Figure 5 and Figure 6The application provides the following technical scheme: a textile processing carding device with a winding function, which comprises a base 1 horizontally placed on the ground, symmetrically distributed power boxes 2 fixedly connected to the top of the base 1, and a carding structure installed between the two power boxes 2; the carding structure comprises a main cylinder 3 rotatably connected between the two power boxes 2, the bottom of the main cylinder 3 is provided with a cleaning structure for cleaning the main cylinder 3, the cleaning structure comprises guide rails 4 fixedly connected between the two power boxes 2, cleaning rollers 5 rotatably connected between the two power boxes 2 and located at the top of the guide rails 4, cleaning rings 6 fixedly connected to the outer side of the cleaning rollers 5 and distributed at equal intervals, the cleaning rings 6 and the needle cloth gaps on the outer side of the main cylinder 3 are staggered, the cleaning rings 6 are internally provided with grooves forming double helical grooves, cleaning sliding blocks 7 are slidably connected to the outer side of the top of the guide rails 4, and the inner side of the cleaning sliding blocks 7 is provided with grooves engaged with the double helical grooves of the cleaning rings 6; the bottom of the cleaning sliding block 7 is fixedly connected with a scraper 8, a sewage discharge groove 9 aligned with the bottom of the cleaning roller 5 is arranged in the middle of the base 1, and the scraper 8 extends into the sewage discharge groove 9; installation grooves 10 are arranged in the middle of the two sides of the base 1, the installation grooves 10 are in communication with the two ends of the sewage discharge groove 9, material collecting drawers 11 are slidably connected in the installation grooves 10, and the two sides of the material collecting drawers 11 are magnetically attracted to the base 1.

[0024] The top of the base 1 is fixedly connected with symmetrically distributed power boxes 2, the power boxes 2 are internally integrated with driving motors and transmission mechanisms, power is provided for the entire carding process, the main cylinder 3 of the carding structure is installed between the two power boxes 2, the main cylinder 3 is rotatably connected to the power boxes 2 through bearings and rotates around its own axis, when the device is running, cotton fibers are sent to the needle cloth area on the outer surface of the main cylinder 3, the tips of the needle cloth grab and card the fibers and straighten them.

[0025] The top of the guide rail 4 is provided with the cleaning roller 5, the cleaning roller 5 is driven to rotate by the driving system in the power box 2 through a chain or a gear, a plurality of cleaning rings 6 fixedly connected to the outer side of the cleaning roller 5 are distributed at equal intervals, the cleaning rings 6 and the gaps of the needle cloth on the outer side of the main cylinder 3 form staggered distribution, when the main cylinder 3 rotates, the impurities in the needle cloth gaps are contacted and hooked by the edges of the cleaning rings 6, each cleaning ring 6 is internally provided with a double helical groove, and the double helical groove forms an alternating convex and concave structure along the circumference of the cleaning ring 6, the outer side of the top of the guide rail 4 is slidably connected with the cleaning sliding block 7, the inner side of the cleaning sliding block 7 is provided with a groove design perfectly engaged with the double helical groove of the cleaning ring 6, therefore, when the cleaning roller 5 rotates, the groove of the double helical groove drives the groove of the cleaning sliding block 7 to move along the groove, causing the cleaning sliding block 7 to periodically reciprocate on the guide rail 4, and the cleaning sliding block 7 scrapes off the impurities of the cleaning roller 5 and the cleaning ring 6.

[0026] The bottom of the cleaning slider 7 is fixedly connected with a scraper 8. When the impurities are hooked by the cleaning ring 6, the impurities will gather in the dirt discharge groove 9. The scraper 8 extends into the dirt discharge groove 9. The scraper 8 drives the impurities in the dirt discharge groove 9 to slide and fall into the mounting groove 10 arranged at the middle of the two sides of the base 1 during the movement of the cleaning slider 7. The mounting groove 10 and the two ends of the dirt discharge groove 9 form a continuous discharge path. A material collecting drawer 11 is slidably connected in the mounting groove 10. The material collecting drawer 11 is conveniently pulled out and emptied by the drawer structure. The two sides of the material collecting drawer 11 are magnetically attracted to the base 1 through the built-in magnets, so that the drawer remains stable during the operation of the equipment and will not be shaken out.

[0027] Example two: on the basis of example one, please refer to Figure 1 Figure 5 and Figure 8 The cotton carding structure is disclosed, and the specific structure is as follows: the cotton carding structure comprises a driving roller 13 rotatably connected between two power boxes 2. The driving roller 13 and the two strip bars 12 form a trapezoidal distribution structure. The driving roller 13 is provided with equidistantly distributed strip bars 12 on the outer side. The strip bars 12 are hingedly connected to each other to form a chain plate structure. The bottom of the chain plate structure is aligned with the top of the main cylinder 3. The two power boxes 2 are rotatably connected with a secondary cylinder 14, a feeding strip roller 15 and a secondary doffer 16. The secondary cylinder 14, the feeding strip roller 15 and the secondary doffer 16 form a primary cotton carding structure. The material after the primary cotton carding is transported to the outer side of the main cylinder 3 by the strip roller. The two power boxes 2 are rotatably connected with a main doffer 17. The main doffer 17 is located at the output side of the main cylinder 3. The main cylinder 3 and the main doffer 17 form a secondary cotton carding structure. The main doffer 17 is equidistantly distributed on the outer side of the main cylinder 3. The output end of the main doffer 17 is rotatably connected with equidistantly distributed discharge strip rollers 18. The two power boxes 2 are fixedly connected with a sealing plate 19. The strip bars 12, the driving roller 13, the secondary cylinder 14, the feeding strip roller 15, the secondary doffer 16, the main doffer 17 and the discharge strip rollers 18 are all located in the sealing plate 19. The sealing plate 19 is provided with a feeding port 20 at the top of the rear end. The bottom of the feeding port 20 is aligned with the feeding strip roller 15. The sealing plate 19 is provided with a dirt discharge port 21 at the bottom. The dirt discharge port 21 is communicated to the top of the dirt discharge groove 9. The sealing plate 19 is provided with a discharge port 22 at the front end. The discharge strip rollers 18 penetrate through the discharge port 22. The two power boxes 2 are fixedly connected with slide rails 23 at the upper and lower ends. The two slide rails 23 are slidably connected with a rotating door 25. The rotating door 25 is hingedly connected with a translating door 24. The rotating door 25 and the translating door 24 completely close the outer side of the power box 2.

[0028] The driving roller 13 is located above the main cylinder 3. The driving roller 13 is provided with a plurality of equidistantly distributed strip bars 12 on the outer side. Each strip bar 12 is hingedly connected to each other to form a chain plate structure. The chain plate structure allows the strip bar 12 to keep continuous movement when the driving roller 13 drives the strip bar 12 to run. The strip bar 12 of the chain plate structure preliminarily grabs and pre-combs the cotton fibers when the cotton fibers enter the main cylinder 3. ​

[0029] Two power boxes 2 are also connected with the secondary cylinder 14, the feeding taker-in 15 and the secondary doffer 16, forming the primary carding structure, the secondary cylinder 14 and the secondary doffer 16 work together, and the feeding taker-in 15 is located at the front end of the structure, responsible for grabbing the input cotton from the feeding port 20, the cotton raw material enters the device through the feeding port 20 at the top of the back end of the sealing plate 19, and the bottom of the feeding port 20 is aligned with the feeding taker-in 15, when the feeding taker-in 15 rotates, the tines on its surface will roll the cotton fibers into the primary carding area, in this area, the cotton is first distributed to the secondary cylinder 14 by the feeding taker-in 15, and then further carded and compressed by the secondary doffer 16, the material after primary carding is transported to the outside of the main cylinder 3 by the feeding taker-in 15, completing the preliminary processing.

[0030] The cotton after primary carding enters the secondary carding structure, which is located at the output side of the main cylinder 3, and the main doffer 17 is rotatably connected between the two power boxes 2, and the main doffer 17 cooperates with the main cylinder 3 to form the secondary carding core, the main doffer 17 is equidistantly distributed on the outside of the main cylinder 3, and when the cotton fibers are transferred from the main cylinder 3 to the surface of the main doffer 17, the card clothing of the main doffer 17 is used to finely card and straighten the fibers.

[0031] The taker-in strip 12, the drive roller 13, the secondary cylinder 14, the feeding taker-in 15, the secondary doffer 16, the main doffer 17 and the discharge taker-in 18 are all located inside the sealing plate 19, forming an isolated environment, the sealing plate 19 not only stops the leakage of fibers and impurities, but also is connected to the top of the dirt discharge tank 9 through the bottom discharge port 21, ensuring that the impurities generated in the cotton can be effectively discharged, and the front end of the sealing plate 19 is provided with a discharge port 22, the discharge taker-in 18 penetrates the discharge port 22, allowing the carded cotton fibers to be smoothly output, and facilitating subsequent winding.

[0032] The rotating door 25 is hinged with the sliding door 24 on one side, and the rotating door 25 and the sliding door 24 together completely seal the outside of the power box 2 during operation, protecting the internal driving elements, when maintenance is needed, the operator slides the rotating door 25 on the slide rail 23, then opens the sliding door 24 to access the inside, achieving convenient maintenance.

[0033] Example three: on the basis of example one and example two, please refer to Figure 9 and Figure 10Also disclosed is a winding structure, which is specifically structured as follows: the winding structure is arranged at the end of the base 1 away from the feeding port 20, and comprises support blocks 26 symmetrically fixedly connected to the top of the base 1, each support block 26 is provided with a clamping groove 27 in the middle of the top, the clamping groove 27 is internally provided with an annular array of support pulleys 28, and the support block 26 is fixedly connected with a drive gear 29 driven by a motor on one side; the clamping groove 27 is detachably connected with a winding roller 30, the winding roller 30 is in rolling fit with the support pulleys 28 at both ends, the winding roller 30 is fixedly connected with a transmission gear 31 engaged with the drive gear 29 at one end, and the winding roller 30 is fixedly connected with a baffle 32 at both ends, and the baffle 32 is provided with annular equidistantly distributed reserved holes 33 on the side.

[0034] The winding structure is arranged at the end of the base 1 away from the feeding port 20, and is aligned with the discharging port 22 to receive the secondary carding output, each support block 26 is provided with a clamping groove 27 in the middle of the top, the clamping groove 27 is a U-shaped groove to adapt to the winding roller 30, the clamping groove 27 is internally provided with a plurality of annular arrays of support pulleys 28, the support pulleys 28 are usually ball or bearing type, arranged on the groove wall to realize low-friction rolling, and the support block 26 is fixedly connected with a drive gear 29 driven by a motor on one side, and the drive gear 29 is operated by the power supply and control unit provided by the power box 2.

[0035] The clamping groove 27 is detachably connected with the winding roller 30, and the operator can manually place the winding roller 30 in the clamping groove 27, the winding roller 30 is provided with a journal at both ends and is in rolling fit with the support pulleys 28, so that the winding roller 30 can freely rotate without generating excessive friction when in operation, the winding roller 30 is fixedly connected with a transmission gear 31 at one end, the transmission gear 31 is engaged with the drive gear 29, when the drive gear 29 is rotated by the motor, power is transmitted to the transmission gear 31 through the gear engagement, thereby driving the winding roller 30 to rotate around its own axis, the winding roller 30 is fixedly connected with a baffle 32 at both ends, the baffle 32 is an annular disc, which prevents the combed cotton fibers from sliding out of the surface of the roller when in operation, and the baffle 32 is provided with annular equidistantly distributed reserved holes 33 on the side, which can be used to carry the winding roller 30.

[0036] The fibers are conveyed to the winding structure area through the discharging port 22, when the equipment is started, the rotation of the discharging comb 18 guides the fibers to the surface of the winding roller 30, at this time, the rotation of the drive gear 29 drives the transmission gear 31 through engagement, so that the winding roller 30 stably rotates on the support pulleys 28, as the winding roller 30 rotates, the cotton fibers are wound on the roller to form a roll, and the preset limiting effect of the baffle 32 ensures that the roll does not deviate, when a roll is full, the operator stops the equipment, lifts up the winding roller 30, takes it out, replaces a new roller, and repositions it in the clamping groove 27 to continue working.

[0037] In the description of the present application, it should be noted that unless otherwise explicitly specified and limited, the terms "connected", "connection" should be understood in a broad sense, for example, can be fixed connection, can also be detachable connection, or integrally connected; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0038] Although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art can modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacements for part of the technical features, any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.

Claims

1. A textile processing carding device with winding function, comprising a base (1) horizontally placed on the ground, the top of the base (1) is fixedly connected with symmetrically distributed power boxes (2), and a carding structure is installed between the two power boxes (2); characterized in that The carding structure comprises a main cylinder (3) rotatably connected between the two power boxes (2), the bottom of the main cylinder (3) is provided with a cleaning structure for cleaning the main cylinder (3), the cleaning structure comprises a guide rail (4) fixedly connected between the two power boxes (2), and a cleaning roller (5) is rotatably connected between the two power boxes (2) and located at the top of the guide rail (4), the outer side of the cleaning roller (5) is fixedly connected with equally distributed cleaning rings (6), and the cleaning rings (6) and the needle cloth gap on the outer side of the main cylinder (3) are staggered, the inside of the cleaning ring (6) is provided with a slot forming a double helical groove, and the outer side of the top of the guide rail (4) is slidably connected with a cleaning sliding block (7), and the inner side of the cleaning sliding block (7) is provided with a groove engaged with the double helical groove of the cleaning ring (6).

2. A textile processing carding device with winding function according to claim 1, characterized in that: The bottom of the cleaning sliding block (7) is fixedly connected with a scraper (8), the middle of the base (1) is provided with a sewage discharge groove (9) aligned with the bottom of the cleaning roller (5), and the scraper (8) extends into the sewage discharge groove (9).

3. A textile processing carding device with winding function according to claim 2, characterized in that: The middle of the two sides of the base (1) is provided with a mounting groove (10), the mounting groove (10) is in communication with the two ends of the sewage discharge groove (9), the mounting groove (10) is slidably connected with a material collecting drawer (11), and the two sides of the material collecting drawer (11) are magnetically attracted to the base (1).

4. The textile processing carding device with a winding function according to claim 1, characterized in that: The carding structure comprises a driving roller (13) rotatably connected between the two power boxes (2), the driving roller (13) and the two strips (12) form a trapezoidal distribution structure, the outer side of the driving roller (13) is provided with equally distributed strips (12), and the strips (12) are hingedly connected to form a chain plate structure, and the bottom of the chain plate structure is aligned with the top of the main cylinder (3).

5. A textile processing carding device with winding function according to claim 4, characterized in that: The two power boxes (2) are rotatably connected with a secondary cylinder (14), a feeding roller (15) and a secondary doffer (16), and the secondary cylinder (14), the feeding roller (15) and the secondary doffer (16) form a primary carding structure, the material after the primary carding is transported to the outer side of the main cylinder (3) by the roller, the two power boxes (2) are rotatably connected with a main doffer (17), and the main doffer (17) is located on the output side of the main cylinder (3), the main cylinder (3) and the main doffer (17) form a secondary carding structure, the main doffer (17) is equally distributed on the outer side of the main cylinder (3), and the output end of the main doffer (17) is rotatably connected with equally distributed discharge rollers (18).

6. A textile processing carding device with a winding function according to claim 5, characterized in that: Two said power box (2) between fixedly connected with sealing plate (19), and the strip (12), drive roller (13), vice cylinder (14), feed roller (15), vice doff (16), main doff (17) and discharge roller (18) are all located in the sealing plate (19) inside, the sealing plate (19) rear end top is equipped with feed inlet (20), and the feed inlet (20) bottom and feed roller (15) are aligned, the sealing plate (19) bottom is equipped with blowdown (21), and blowdown (21) is communicated to the blowdown groove (9) top, the sealing plate (19) front end is equipped with discharge outlet (22), the discharge roller (18) penetrates the discharge outlet (22).

7. The textile processing carding device with a winding function according to claim 1, characterized in that: The power box (2) inside upper and lower both ends are fixedly connected with slide rail (23), and the two slide rails (23) are slidably connected with rotating door (25), one side of rotating door (25) is hinged with translation door (24), and rotating door (25) and translation door (24) completely close the power box (2) outside.

8. A textile processing carding device with winding function according to claim 7, characterized in that: The base (1) is away from the feed inlet (20) one end is provided with winding structure, the winding structure includes the support block (26) that is fixedly connected to the base (1) top symmetry, every support block (26) top middle is equipped with the clamping groove (27), the clamping groove (27) inside is equipped with the support pulley (28) of annular array, the support block (26) one side is fixedly connected with the drive gear (29) driven by motor.

9. A textile processing carding device with a winding function according to claim 8, characterized in that: The clamping groove (27) inside adapts winding roller (30) to form detachable connection, the winding roller (30) both ends are rollingly matched with support pulley (28), the winding roller (30) one end is fixedly connected with the transmission gear (31) meshing with drive gear (29), the winding roller (30) both ends are fixedly connected with baffle (32), the baffle (32) side is equipped with the reserved hole (33) of annular equidistance distribution.

10. A textile processing carding device with a winding function according to claim 9, characterized in that, Also disclosed is a carding method, the specific steps are as follows: S1: the cotton fiber raw material to be carded is sent into the device through the feed inlet (20), the feed roller (15) rotates, the tines on the surface of the feed roller (15) grab the fibers and preliminarily stretch the fibers, and part of the loose impurities are removed, the feed roller (15) downwardly conveys the fibers to the primary carding structure; S2: the fibers enter the area of the vice cylinder (14), the high-speed rotation of the vice cylinder (14) drives the card clothing on the surface of the vice cylinder (14) to preliminarily card the fibers, the carded fibers are transferred to the vice doff (16), the card clothing of the vice doff (16) further arranges the direction of the fibers to form a preliminarily uniform fiber web, part of the impurities fall in the carding process and enter the blowdown groove (9) through the blowdown (21) at the bottom of the sealing plate (19); S3: the fibers are transferred from the vice doff (16) to the main cylinder (3), the high-speed rotation of the main cylinder (3) causes the card clothing of the main cylinder (3) to deeply card the fibers, the fibers are fully straightened and arranged in parallel, the main doff (17) cooperates with the main cylinder (3) to peel the fibers from the surface of the main cylinder (3) and further compresses the fibers into a uniform fiber layer, the main doff (17) conveys the carded fibers to the discharge roller (18) to prepare for the winding stage; S4: The cleaning roller (5) rotates synchronously with the main cylinder (3), and the cleaning ring (6) on the surface of the cleaning roller (5) is engaged with the needle cloth of the main cylinder (3) in an interlaced manner to hook the residual short fibers and impurities. The cleaning slider (7) reciprocates along the guide rail (4), and the inner groove of the cleaning slider (7) is engaged with the double helical groove of the cleaning ring (6) to scrape off the hooked impurities into the drain groove (9). The scraped impurities slide into the material collection drawer (11) along the drain groove (9). The drawer is magnetically fixed to facilitate regular cleaning. S5: The material outputting comb roller (18) outputs the combed fibers from the discharge port (22) to the surface of the winding roller (30). The driving gear (29) drives the transmission gear (31) to make the winding roller (30) rotate stably on the supporting pulley (28). The fibers are uniformly wound into a roll. The baffle (32) at both ends of the winding roller (30) prevents the fibers from slipping off to ensure that the roll is neat. When a roll is completed, the winding roller (30) can be lifted to replace a new empty roller for continuous operation. S6: The impurities generated during the combing process enter the drain groove (9) through the drain port (21), and the impurities slide into the material collection drawer (11) on both sides along the drain groove (9). The material collection drawer (11) can be pulled out for cleaning. The drawer is magnetically fixed to ensure that it does not loosen during operation. S7: The sliding rotary door (25) is slid through the slide rail (23), and then the sliding door (24) is opened to quickly access the driving motor and transmission mechanism inside the power box (2).

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