Intelligent flange processing device

By using image acquisition and multi-axis sliding component collaborative control of the intelligent flange processing device, precise positioning of the flange end face and generation of personalized processing schemes are achieved, solving the problems of low processing accuracy and insufficient efficiency of flange end face in existing technologies, and improving processing quality and equipment stability.

CN121245052BActive Publication Date: 2026-05-01WENZHOU LONGAN FLANGE CO LTD
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Patent Information

Application Number
CN202511660846.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-11-13
Publication Date
2026-05-01
Estimated Expiration
2045-11-13

AI Technical Summary

Technical Problem

Existing flange end face processing devices cannot achieve full-domain three-dimensional dynamic measurement and adaptive adjustment of processing parameters, resulting in low processing accuracy, insufficient efficiency, and a lack of real-time detection capabilities.

Method used

Design an intelligent flange processing device, including an image acquisition device, a force sensor and a multi-axis sliding component. The device achieves precise flange positioning through Canny edge detection and template matching, identifies high and low point areas by combining a sub-pixel-level edge extraction algorithm, generates personalized processing schemes, and achieves helical cutting through multi-axis collaborative control.

Benefits of technology

It achieves high-precision, stable, and consistent machining of flange end faces, improves clamping accuracy and efficiency, reduces manual intervention, and ensures machining quality and equipment safety.

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Abstract

The application relates to the technical field of flange end face machining, and discloses an intelligent flange machining device, which comprises a flange clamping mechanism and a flange machining mechanism fixed on a workbench. The flange clamping mechanism comprises a clamping base, a placing assembly and two groups of clamping assemblies. Each clamping assembly is provided with a clamping jaw and a force sensor, and the clamping is realized through a clamping jaw driving cylinder. The flange machining mechanism is connected with the clamping mechanism through first, second and third sliding assemblies, and respectively comprises a driving motor, a transmission screw and a sliding rod, so that the X, Y and Z direction movements of the machining mechanism are realized. A cutter driving unit comprises a machining head assembly, is provided with a cutter box and a milling cutter, and is provided with image acquisition devices on both sides of the machining head. A control module is arranged at the bottom of the workbench and is electrically connected with the image acquisition devices, the force sensors, the clamping jaw driving cylinders and the driving motors. According to the application, the machining scheme can be dynamically adjusted according to the flatness deviation of different regions, and the automatic compensation and optimization of the uneven errors of the end face are realized.
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