Intelligent jerky product rolling, kneading and finishing integrated device based on bionic kneading principle

Abstract

The invention discloses an intelligent tumbling and finishing integrated device for jerky products based on a bionic rubbing principle, and belongs to the technical field of food processing. At least one group of tumbling rollers are arranged in a tumbling piece connecting frame, a finishing mold main body is mounted at the corresponding position of the bottom of the tumbling piece connecting frame, an upper rotating pair is correspondingly mounted on one side of a limiting plate, and a lower rotating pair is mounted on the other side of the limiting plate; a lifting electric push rod is mounted on the other side of the limiting plate, a lifting piston rod is mounted at the output end of the lifting electric push rod, and the outer end of the lifting piston rod is telescopically connected with the tumbling piece connecting frame; the time length of the whole tumbling finishing process can be set through a PLC control system of the equipment, after the preset time is reached, the electric pushing piece stops working, the electric pushing rod is lifted to drive the tumbling piece connecting frame to move upwards to reset, finally, the discharging opening of the finishing mold body is opened, the finished materials are taken out, and a single machining cycle is finished.

Description

Technical Field

[0001] This invention relates to an integrated tumbling and trimming device, and more particularly to an intelligent integrated tumbling and trimming device for dried meat products based on the principle of biomimetic kneading, belonging to the field of food processing technology. Background Technology

[0002] For example, the beef tumbling device disclosed in application number 201811506679.6 has a power mechanism including a motor and two drive gears. The drive gears are fixedly sleeved on the output shaft of the motor, and each drive gear meshes with a driven gear. The two driven gears are located above and below the output shaft of the motor, respectively. The kneading mechanism includes a transmission shaft one, a cam, and a hammer. The transmission shaft one is fixedly connected to the driven gear located above the output shaft of the motor. The cam is connected to the transmission shaft one, and the hammer is slidably connected to the edge of the cam. The stirring mechanism includes a transmission shaft two and a stirring claw. The transmission shaft two is fixedly connected to the driven gear located below the output shaft of the motor. The stirring claw is connected to the transmission shaft two. The pot body is hemispherical, and the hammer and stirring claw are both located above the bottom of the pot body. The prior art is not convenient for shaping materials and is not convenient for disassembly and installation.

[0003] Therefore, there is a need for an integrated intelligent tumbling and trimming device for dried meat products based on the principle of biomimetic kneading to optimize the above-mentioned shortcomings. Summary of the Invention

[0004] The main objective of this invention is to provide an integrated intelligent tumbling and trimming device for dried meat products based on the principle of biomimetic kneading.

[0005] The objective of this invention can be achieved by adopting the following technical solution:

[0006] A smart tumbling and trimming integrated device for dried meat products based on the principle of biomimetic kneading includes connecting and fixing components for limiting positioning;

[0007] An electric pusher is installed on the connecting fastener, a piston rod is installed at the output end of the electric pusher, a connecting block is installed at the outer end of the piston rod, and a limit plate is installed at the bottom of the connecting block;

[0008] A lifting assembly is installed at the bottom of the limiting plate, and a tumbling component connecting frame is installed at the outer end of the lifting assembly. At least one set of tumbling rollers is provided inside the tumbling component connecting frame.

[0009] A trimming mold body is installed at the corresponding position at the bottom of the tumbling part connecting frame.

[0010] Preferably, the outer side of the tumbling roller has a circumferential convex structure, and the tumbling component connecting frame has a U-shaped structure.

[0011] Preferably, the lifting assembly includes an upper rotary joint, a connecting rod, a lower rotary joint, a limit rod, a lifting electric push rod, and a lifting piston rod;

[0012] An upper rotating joint is installed on one side of the limiting plate, a connecting rod is sleeved on the upper rotating joint, and a lower rotating joint is provided at the outer end of the connecting rod. The lower rotating joint is folded and connected to the tumbling part connecting frame.

[0013] A lifting electric push rod is installed on the other side of the limiting plate. A lifting piston rod is installed at the output end of the lifting electric push rod. The outer end of the lifting piston rod is telescopically connected to the tumbling part connecting frame.

[0014] Preferably, the connecting fastener is a T-shaped structure, and the connecting fastener is fixedly connected to the outside of the electric pusher.

[0015] Preferably, a limiting rod is installed through the middle of the lower rotating joint, and the connecting rod is folded and connected by being sleeved on the limiting rod.

[0016] Preferably, the lifting electric push rod and the lifting piston rod push the tumbling component connecting frame and the tumbling roller to fold and connect with the lower rotating pair.

[0017] Preferably, the connecting rod swings up and down along the upper rotating joint.

[0018] Preferably, the tumbling roller rolls along the tumbling member connecting frame.

[0019] Beneficial technical effects of the present invention:

[0020] This invention provides an integrated intelligent tumbling and trimming device for dried meat products based on the principle of biomimetic kneading.

[0021] 1) After accurately aligning the electric pusher, limit plate, tumbling part connecting frame and trimming mold body, install them stably on the equipment housing or operating table at the designated position by bolting or snap-locking.

[0022] During installation, it is necessary to ensure that the axis deviation of each component does not exceed 0.5mm, and the distance between the limit plate (303) and the tumbling part connecting frame is kept at 5-8mm to ensure the smooth operation of subsequent moving parts and avoid equipment jamming or reduced trimming accuracy due to assembly deviation.

[0023] After the pre-assembly process is completed, open the feed port of the main body of the trimming mold and fill the mold cavity evenly with the material to be trimmed (such as dough, shaping raw materials, etc.), ensuring that the material filling amount does not exceed 85% of the cavity volume to prevent the material from overflowing during the tumbling process;

[0024] Then, the equipment's main control system is started, the downward parameters of the lifting electric push rod are set, the travel distance is preset according to the material thickness, and the lifting drive module is started. At this time, the lifting electric push rod will drive the tumbling part connecting frame to descend smoothly in the vertical direction until the tumbling roller is in complete contact with the material surface, and the downward movement will stop automatically.

[0025] Next, the electric pusher is activated, and its output end drives the lifting electric push rod, the tumbling component connecting frame, and the tumbling roller to reciprocate along the cavity trajectory of the trimming mold body. During the rolling process, the tumbling roller exerts a continuous squeezing and kneading effect on the material, expelling air bubbles and kneading the fiber structure evenly. At the same time, under the constraint of the mold cavity, the material gradually conforms to the shape of the cavity (such as round, square, irregular shape, etc.), realizing the trimming of the shape and the optimization of the internal texture.

[0026] The entire tumbling and finishing process can be set in time by the equipment's PLC control system. After the preset time is reached, the electric pusher stops working, the lifting electric push rod drives the tumbling part connecting frame to move upward and reset, and finally the discharge port of the finishing mold body is opened to take out the finished material, completing a single processing cycle.

[0027] 2) As a power source, it is symmetrically arranged along the central axis of the plum blossom-shaped layout to ensure thrust balance and avoid tilting of the connecting frame;

[0028] The tumbling component connecting frame has a regular polygonal frame structure (the number of sides is the same as the number of electric push rods). The top of the frame is connected to the output end of the electric push rod. The tumbling rollers are evenly installed on the inner side of the frame through bearing seats, forming a plum blossom-shaped tumbling unit with a "center-petal" pattern.

[0029] Each set of tumbling rollers is equipped with a connecting rod and an upper rotating pair. One end of the connecting rod is hinged to the bearing seat of the tumbling component connecting frame through a pin, and the other end is slidably hinged to the upper rotating pair fixed on the equipment frame. The upper rotating pair is an arc-shaped connecting piece with a sliding groove. Its arc trajectory matches the radius of the plum blossom-shaped layout to ensure that the connecting rod does not deviate from the tumbling trajectory when it moves.

[0030] 3) The trimming mold body is precisely assembled at the corresponding position at the bottom of the tumbling part connecting frame, forming a stable and efficient trimming operation module. This assembly structure supports flexible replacement of the trimming mold body. By replacing the mold body with different sizes, specifications, and contour shapes, it can adapt to the trimming needs of diverse materials to be processed.

[0031] Whether it is for trimming materials in block, sheet, or irregular shapes, it can achieve precise adaptation through quick mold replacement, which greatly expands the equipment's coverage of trimming shapes, effectively improves the equipment's versatility and adaptability in multi-category processing scenarios, and further optimizes the adaptability and operational efficiency of the overall processing flow. Attached Figure Description

[0032] Figure 1 This is an exploded three-dimensional structural diagram of a preferred embodiment of an intelligent tumbling and trimming integrated device for dried meat products based on the principle of biomimetic kneading, according to the present invention.

[0033] Figure 2 This is a schematic diagram of the kneading structure of a preferred embodiment of an intelligent tumbling and trimming integrated device for dried meat products based on the biomimetic kneading principle according to the present invention.

[0034] Figure 3 This is a schematic diagram of the drive structure of a preferred embodiment of an intelligent tumbling and trimming integrated device for dried meat products based on the biomimetic kneading principle according to the present invention.

[0035] Figure 4 This is a schematic diagram of the connection and pushing structure of a preferred embodiment of an intelligent tumbling and trimming integrated device for dried meat products based on the biomimetic kneading principle according to the present invention.

[0036] Figure 5 This is a schematic diagram of the kneading structure of a preferred embodiment of an intelligent tumbling and trimming integrated device for dried meat products based on the biomimetic kneading principle according to the present invention.

[0037] Figure 6 This is a schematic diagram of the push connection structure of a preferred embodiment of an integrated intelligent tumbling and trimming device for dried meat products based on the biomimetic kneading principle according to the present invention.

[0038] In the picture: 1. Trimming the main body of the mold;

[0039] 2. Connecting fasteners;

[0040] 3. Electric actuator; 301. Piston rod; 302. Connecting block; 303. Limiting plate;

[0041] 4. Upper revolute joint; 401. Connecting rod; 402. Lower revolute joint; 403. Limiting rod;

[0042] 5. Lifting electric push rod; 501. Lifting piston rod;

[0043] 6. Tumbling component connecting frame; 601. Tumbling roller. Detailed Implementation

[0044] To enable those skilled in the art to understand the technical solution of the present invention more clearly, the present invention will be further described in detail below with reference to the embodiments and accompanying drawings, but the embodiments of the present invention are not limited thereto.

[0045] Example 1

[0046] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6 As shown in the figure, this embodiment provides an integrated intelligent tumbling and trimming device for dried meat products based on the principle of biomimetic kneading, including a connecting and fixing component 2 for limiting positioning;

[0047] An electric pusher 3 is installed on the connecting fastener 2. A piston rod 301 is installed at the output end of the electric pusher 3. A connecting block 302 is installed at the outer end of the piston rod 301. A limit plate 303 is installed at the bottom of the connecting block 302.

[0048] The bottom of the limiting plate 303 is equipped with a lifting assembly, and the outer end of the lifting assembly is equipped with a tumbling component connecting frame 6. The tumbling component connecting frame 6 is provided with at least one set of tumbling rollers 601.

[0049] The trimming mold body 1 is installed at the corresponding position at the bottom of the tumbling part connecting frame 6;

[0050] The outer side of the tumbling roller 601 has a surrounding convex structure, and the tumbling component connecting frame 6 has a U-shaped structure;

[0051] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6 As shown, after the electric pusher 3, the limiting plate 303, the tumbling part connecting frame 6 and the trimming mold body 1 are precisely aligned, they are stably installed on the equipment housing or the designated position on the operating table by means of bolt fastening or snap locking.

[0052] During installation, it is necessary to ensure that the axis deviation of each component does not exceed 0.5mm, and the distance between the limit plate 303 and the tumbling part connecting frame 6 is maintained at 5-8mm to ensure the smooth operation of subsequent moving parts and avoid equipment jamming or reduced adjustment accuracy due to assembly deviation.

[0053] After the pre-assembly process is completed, open the feed port of the main body 1 of the trimming mold and fill the mold cavity evenly with the materials to be trimmed, such as dough and shaping raw materials, ensuring that the amount of material filling does not exceed 85% of the cavity volume to prevent the material from overflowing during the tumbling process.

[0054] Then, the equipment control system is started, the downward parameters of the lifting electric push rod 5 are set, the stroke distance is preset according to the material thickness, and the lifting drive module is started. At this time, the lifting electric push rod 5 will drive the tumbling part connecting frame 6 to descend smoothly in the vertical direction until the tumbling roller 601 is in complete contact with the material surface, and the downward movement will stop automatically.

[0055] Next, the electric pusher 3 is started, and its output end drives the lifting electric push rod 5, the tumbling part connecting frame 6 and the tumbling roller 601 to reciprocate along the cavity trajectory of the trimming mold body 1. During the rolling process, the tumbling roller 601 continuously squeezes and kneads the material, expelling air bubbles and kneading the fiber structure. At the same time, under the constraint of the mold cavity, the material gradually conforms to the shape of the cavity, such as round, square, or irregular shape, to achieve external trimming and internal texture optimization.

[0056] The entire tumbling and trimming process can be set to a duration of 1 to 5 minutes according to the material characteristics via the equipment's PLC control system. After the preset time is reached, the electric pusher 3 stops working, the lifting electric push rod 5 drives the tumbling part connecting frame 6 to move upward and reset, and finally the discharge port of the trimming mold body 1 is opened to take out the trimmed material, completing a single processing cycle.

[0057] Example 2

[0058] The solution in Example 1 will be further described below with reference to its specific working method.

[0059] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6 As shown, in a preferred embodiment, based on the above method, the lifting assembly further includes an upper rotary joint 4, a connecting rod 401, a lower rotary joint 402, a limiting rod 403, a lifting electric push rod 5, and a lifting piston rod 501;

[0060] An upper rotating joint 4 is installed on one side of the limiting plate 303. A connecting rod 401 is sleeved on the upper rotating joint 4. A lower rotating joint 402 is provided at the outer end of the connecting rod 401. The lower rotating joint 402 is folded and connected to the tumbling part connecting frame 6.

[0061] A lifting electric push rod 5 is installed on the other side of the limiting plate 303. A lifting piston rod 501 is installed on the lifting electric push rod 5. The outer end of the lifting piston rod 501 is telescopically connected to the tumbling part connecting frame 6.

[0062] like Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, the power source is symmetrically arranged along the central axis of the plum blossom-shaped layout to ensure thrust balance and prevent the connecting frame from tilting.

[0063] The tumbling component connecting frame 6 has a regular polygonal frame structure with the same number of sides as the number of electric push rods. The top of the frame is connected to the output end of the electric push rod. The tumbling rollers 601 are evenly installed on the inner side of the frame through bearing seats, forming a plum blossom-shaped tumbling unit with a "center-petal" pattern.

[0064] Each set of tumbling rollers 601 is equipped with a connecting rod 401 and an upper rotating pair 4. One end of the connecting rod is hinged to the bearing seat of the tumbling component connecting frame 6 through a pin, and the other end is slidably hinged to the upper rotating pair 4 fixed on the equipment frame. The upper rotating pair 4 is an arc-shaped connecting component with a sliding groove. Its arc trajectory matches the radius of the plum blossom-shaped layout to ensure that the connecting rod does not deviate from the tumbling trajectory when it moves.

[0065] Example 3

[0066] The solutions in Embodiments 1 and 2 will be further described below with reference to their specific working methods.

[0067] like Figure 1 As shown, in a preferred embodiment, based on the above method, the trimming mold body 1 is further precisely assembled at the bottom corresponding position of the tumbling part connecting frame 6 to form a stable and efficient trimming operation module. This assembly structure supports the flexible replacement of the trimming mold body 1. By replacing the mold body with different sizes and contour shapes, it can adapt to the trimming needs of various materials to be processed.

[0068] Whether it is for trimming materials in block, sheet, or irregular shapes, it can achieve precise adaptation through quick mold replacement, which greatly expands the equipment's coverage of trimming shapes, effectively improves the equipment's versatility and adaptability in multi-category processing scenarios, and further optimizes the adaptability and operational efficiency of the overall processing flow.

[0069] The above description is merely a further embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope disclosed in the present invention, based on the technical solution and concept of the present invention, shall fall within the scope of protection of the present invention.

Claims

1. A smart rolling and trimming integrated device for dried meat products based on the principle of biomimetic kneading, including a connecting and fixing component (2) for limiting position; Its features are: An electric pusher (3) is installed on the connecting fastener (2). A piston rod (301) is installed at the output end of the electric pusher (3). A connecting block (302) is installed at the outer end of the piston rod (301). A limit plate (303) is installed at the bottom of the connecting block (302). The bottom of the limiting plate (303) is equipped with a lifting assembly, and the outer end of the lifting assembly is equipped with a tumbling component connecting frame (6), and the tumbling component connecting frame (6) is provided with at least one set of tumbling rollers (601). The trimming mold body (1) is installed at the corresponding position at the bottom of the tumbling part connecting frame (6).

2. The intelligent tumbling and trimming integrated device for dried meat products based on the biomimetic kneading principle according to claim 1, characterized in that: The outer side of the tumbling roller (601) has a surrounding convex structure, and the tumbling component connecting frame (6) has a U-shaped structure.

3. The intelligent tumbling and trimming integrated device for dried meat products based on the biomimetic kneading principle according to claim 1, characterized in that: The lifting assembly includes an upper rotary joint (4), a connecting rod (401), a lower rotary joint (402), a limit rod (403), a lifting electric push rod (5), and a lifting piston rod (501); An upper rotating joint (4) is installed on one side of the limiting plate (303), a connecting rod (401) is sleeved on the upper rotating joint (4), and a lower rotating joint (402) is provided at the outer end of the connecting rod (401). The lower rotating joint (402) is folded and connected to the tumbling part connecting frame (6). A lifting electric push rod (5) is installed on the other side of the limiting plate (303). A lifting piston rod (501) is installed on the test field of the lifting electric push rod (5). The outer end of the lifting piston rod (501) is telescopically connected to the tumbling part connecting frame (6).

4. The intelligent tumbling and trimming integrated device for dried meat products based on the biomimetic kneading principle according to claim 3, characterized in that: The connecting fastener (2) has a T-shaped structure and is fixedly connected to the outside of the electric pusher (3).

5. The intelligent tumbling and trimming integrated device for dried meat products based on the biomimetic kneading principle according to claim 3, characterized in that: The lower rotating joint (402) is fitted with a limiting rod (403) through the middle, and the connecting rod (401) is folded and connected to the limiting rod (403).

6. The intelligent tumbling and trimming integrated device for dried meat products based on the biomimetic kneading principle according to claim 4, characterized in that: The lifting electric push rod (5) and the lifting piston rod (501) push the tumbling component connecting frame (6) and the tumbling roller (601) to fold and connect with the lower rotating pair (402).

7. The intelligent tumbling and trimming integrated device for dried meat products based on the biomimetic kneading principle according to claim 3, characterized in that: The connecting rod (401) swings up and down along the upper rotating joint (4).

8. The intelligent tumbling and trimming integrated device for dried meat products based on the biomimetic kneading principle according to claim 6, characterized in that: The tumbling roller (601) rolls along the tumbling component connecting frame (6).

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