Fermentation treatment device for treating highland barley straw and use method of fermentation treatment device

Abstract

The invention relates to the technical field of straw fermentation, in particular to a fermentation treatment device for treating highland barley straw and a using method thereof.The fermentation treatment device comprises a compaction tank, a temperature control cavity is formed in the center in the compaction tank, and a discharging valve is fixedly connected to the bottom of the compaction tank; a driving motor is connected to the side wall of the compaction tank through bolts, an output shaft of the driving motor is fixedly connected with the circle center of a driving gear, the driving gear is meshed with a connecting gear ring, and the connecting gear ring is fixedly connected with the peripheral wall of the top cover. When a top cover rotates, a meshing gear is meshed with an intermittent inner gear ring, a lead screw is intermittently driven to rotate, so that a driving shaft is lifted, the whole contact assembly is finally lifted through a first connecting rod set and a second connecting rod set, then air is pumped into the upper portion of an inner frame through a control assembly, and the inner frame is pushed to beat and compact materials downwards; the materials are compacted layer by layer while being conveyed to a fermentation area in the compaction tank, and the density is high and uniform.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of straw fermentation, and in particular to a fermentation treatment device for processing highland barley straw and a use method thereof. BACKGROUND

[0002] A patent with publication (announcement) number CN220376667U discloses a straw crushing and fermentation equipment, which comprises a barrel cover and a fermentation straw separation and filtration mechanism, one end of the telescopic column is connected with a crushing cutter head, the bottom of the suction box is connected with a filter plate, the top of the control column is connected with a fixed semicircular plate, and the side surface of the control column is provided with a rotating semicircular plate.

[0003] In the prior art, the whole highland barley straw is cut and crushed, and then the crushed straw is uniformly mixed with water, fermentation bacteria and nutrient additives. After the mixing is completed, the mixture needs to be placed in a fermentation tank for fermentation. After the material is put into the fermentation tank, the material needs to be compacted. The material in the fermentation tank cannot be compacted at the same time as the material is put in. When a large amount of material is accumulated in the fermentation tank, the air in the material cannot be completely squeezed out. SUMMARY

[0004] Therefore, the present application provides a fermentation treatment device for processing highland barley straw and a use method thereof to solve the above technical problems.

[0005] In order to achieve the above purpose, the present application adopts the following technical scheme: a fermentation treatment device for processing highland barley straw and a use method thereof, comprising a compaction tank, a temperature control cavity is arranged in the center of the compaction tank, and a discharge valve is fixedly connected to the bottom of the compaction tank; A drive motor is bolted to the side wall of the compaction tank, the output shaft of the drive motor is fixedly connected to the center of the drive gear, the drive gear is engaged with the adapter gear ring, the adapter gear ring is fixedly connected to the outer peripheral wall of the top cover, and the bottom of the top cover is rotatably connected to the top of the compaction tank. A conveying assembly and a control assembly are arranged on the top of the top cover. An inner gear ring is fixedly connected to the upper end of the inner side wall of the compaction tank, and an adjusting assembly is fixedly connected to the bottom of the top cover. The conveying assembly comprises a round tank, a servo motor is bolted to the top of the round tank, a auger is rotatably connected to the inner bottom of the round tank through the output shaft of the servo motor, and a discharge opening at the bottom of the round tank is connected to a first telescopic pipe through a testing assembly.

[0006] Preferably, the test assembly comprises a test tube, the upper and lower ends of the test tube are connected with the discharge port and the first telescopic pipe respectively, the side wall of the test tube is embedded with a filter screen, the side wall of the test tube is fixedly connected with a collecting pipe, the other end of the test tube away from the filter screen is slidingly connected with a pressing block, and the other end of the pressing block is fixedly connected with the first electric push rod.

[0007] Preferably, the control assembly comprises a heating frame, the bottom of the heating frame is fixedly connected with the top cover, and the side wall of the heating frame is boltedly connected with the second electric push rod.

[0008] Preferably, the gas outlet end of the heating frame is connected with a flow guide pipe, the other end of the flow guide pipe is connected with the second telescopic pipe, and the other end of the second telescopic pipe passes through the top cover and is connected with the inlet cavity.

[0009] Preferably, the adjusting assembly comprises a connecting frame, the top of the connecting frame is fixedly connected with the bottom of the top cover, the connecting frame is rotatably connected with an engaging gear, and the engaging gear is engaged with the internal gear ring.

[0010] Preferably, the center of the engaging gear is fixedly connected with a lead screw, the lead screw is threadedly connected with a drive shaft, and the bottom of the drive shaft is rotatably connected with the upper ends of the first linkage group and the second linkage group.

[0011] Preferably, the first linkage group and the second linkage group are the same in structure, the two groups of linkages are rotatably connected at the ends, and the ends of the first linkage group and the second linkage group are rotatably connected to form a quadrilateral structure, and a plurality of quadrilateral structures are rotatably connected. The bottom of the quadrilateral structure at the end is connected with the contact assembly.

[0012] Preferably, the contact assembly comprises an outer frame, the top of the outer frame is rotatably connected with the bottom of the quadrilateral structure, the inner bottom of the outer frame is fixedly connected with a return spring, and the bottom of the return spring is fixedly connected with an inner frame.

[0013] Preferably, the inner frame is slidingly connected with the outer frame, the top of the outer frame is embedded with a material conveying pipe, the material conveying pipe is slidingly connected with the inner side wall of the inner frame, and the top of the outer frame is embedded with an inlet cavity.

[0014] A use method of a fermentation treatment device for processing highland barley straw, comprising the following steps: S1, feeding the material into the inside of the conveying assembly, and then conveying the material to the inside of the compaction tank through the conveying assembly and the adjusting assembly; S2, compacting the material in the inside of the compaction tank through the adjusting assembly during the conveying of the material; S3, secondly, the compaction degree of the material can be controlled by the control assembly, and the material is discharged outward through the discharge valve after the fermentation is completed.

[0015] The beneficial effects of the present application are: Before the material enters the compaction tank, the material sample is extruded by the test assembly and the extrusion block, and the moisture is separated by the filter screen to the collection pipe, so that the water content of the material can be known in real time.

[0016] The present application drives the top cover and the feed pipe to rotate in the compaction tank by the driving motor, and the feed pipe slowly moves upward with the aid of the first and second link sets, so that the material is evenly and layer by layer spread on the bottom of the compaction tank through the rotating feed pipe.

[0017] When the top cover rotates, the meshing gear meshes with the intermittent inner ring gear, intermittently drives the screw rod to rotate, thereby lifting the driving shaft, and finally lifting the entire contact assembly through the first and second link sets, then pumping air into the upper part of the inner frame through the control assembly, pushing the inner frame downward to hit and compact the material, while delivering the material to the fermentation area in the compaction tank, the material is compacted layer by layer, the density is high and uniform, and the compaction process can maximize the discharge of air between the material particles; by controlling the air pressure and the number of hits, the compaction degree can be flexibly adjusted.

[0018] The electric heating wire in the heating frame of the present application can heat air, and the hot air is pressed into the flow guide pipe through the second electric push rod and the piston plate, and finally delivered to the contact assembly and acts on the inner frame, and the heat is transferred from the inner frame to the material.

[0019] After the fermentation is completed, the outer frame and the inner frame are gradually moved downward by controlling the rotation of the top cover, pushing the material below to move downward, cooperating with the discharge valve fixedly connected at the bottom of the compaction tank, the internal material is conveniently and quickly discharged outward, the production efficiency is improved, and the difficulty and labor intensity of manual operation are reduced. BRIEF DESCRIPTION OF DRAWINGS

[0020] Figure 1 is a schematic diagram of the three-dimensional structure of the present application; Figure 2 is a schematic diagram of the bottom connecting structure of the top cover of the present application; Figure 3 is a schematic diagram of the internal structure of the compaction tank of the present application Figure 1 ; Figure 4 is a schematic diagram of the internal structure of the compaction tank of the present application Figure 2 ; Figure 5 is a schematic diagram of the control assembly structure of the present application; Figure 6 is a schematic diagram of the outer frame structure of the present application; Figure 7 This is a schematic diagram of the conveying component structure of the present invention. Figure 1 ; Figure 8 This is a schematic diagram of the conveying component structure of the present invention. Figure 2 .

[0021] The components include: compaction tank-1, temperature control chamber-2, unloading valve-3, drive motor-4, drive gear-5, top cover-6, connecting gear ring-7, conveying assembly-8, control assembly-9, internal gear ring-10, adjusting assembly-11, round tank-81, servo motor-82, auger-83, testing assembly-84, first telescopic tube-85, testing tube-841, filter screen-842, collection tube-843, extrusion block-844, and first electric push rod. -845, Heating frame -91, Second electric push rod -92, Piston plate -93, Guide tube -931, Second telescopic tube -94, Connecting frame -111, Meshing gear -112, Lead screw -113, Drive shaft -114, First connecting rod assembly -115, Second connecting rod assembly -116, Contact assembly -117, Outer frame -1171, Return spring -1172, Inlet cavity -1173, Feeding tube -1174, Inner frame -1175. Detailed Implementation

[0022] To further explain the technical solution of the present invention, a detailed description is provided below through specific embodiments.

[0023] like Figure 1 As shown, the present invention provides a fermentation treatment device for processing highland barley straw and its usage method, including a compaction tank 1, a temperature control chamber 2 is provided in the center of the compaction tank 1, an electric heating wire and a temperature sensor are provided in the temperature control chamber 2, the temperature in the temperature control chamber 2 is adjusted so that the material inside the compaction tank 1 is heated by the heat transfer effect of the temperature control chamber 2, the electric heating wire and the temperature sensor in the temperature control chamber 2 form a closed loop control to maintain the temperature of the material inside the compaction tank, and a discharge valve 3 is fixedly connected to the bottom of the compaction tank 1, the material inside is discharged out through the discharge valve 3 after processing.

[0024] like Figures 1-8 As shown in this embodiment, the side wall of the compaction tank 1 is bolted with a drive motor 4, the output shaft of the drive motor 4 is fixedly connected to the center of the drive gear 5, the drive gear 5 meshes with the connecting gear ring 7, the connecting gear ring 7 is fixedly connected to the outer peripheral wall of the top cover 6, and the bottom of the top cover 6 is rotatably connected to the top of the compaction tank 1. Among them, the drive motor 4 drives the drive gear 5 to rotate, and the drive gear 5 drives the top cover 6 to rotate. The top cover 6 is equipped with a controller, which is used to electrically connect to the electrical components. Specifically, the top of the cover 6 is provided with a conveying assembly 8 and a control assembly 9.

[0025] As Figure 1 And Figure 7 And Figure 8 As shown in the embodiment; the inner side wall of the compaction tank 1 is fixedly connected with an inner gear ring 10 at the upper end, and the teeth on the side wall of the inner gear ring 10 are intermittent, so that the inner gear ring 10 intermittently drives the meshing gear 112 to rotate, and the top cover 6 is fixedly connected with an adjusting assembly 11 at the bottom; The conveying assembly 8 comprises a round tank 81 for storing the material to be processed, the top of the round tank 81 is bolted with a servo motor 82, the output shaft of the servo motor 82 drives the auger 83 to be rotationally connected with the inner bottom of the round tank 81, the material can be moved downward to the lower area through the auger 83, and the discharge port at the bottom of the round tank 81 is connected with the first telescopic pipe 85 through a testing assembly 84; The testing assembly 84 comprises a testing pipe 841, the upper and lower ends of the testing pipe 841 are connected with the discharge port and the first telescopic pipe 85 respectively, a filter screen 842 is embedded in the side wall of the testing pipe 841, the filter screen 842 can make the water in the material to slide into the collecting pipe 843 when the material is extruded, and the side wall of the testing pipe 841 is fixedly connected with a collecting pipe 843; A liquid level sensor is arranged in the collecting pipe 843, the other end of the testing pipe 841 away from the filter screen 842 is slidingly connected with an extrusion block 844, the extrusion block 844 is used for extruding the material, and the other end of the extrusion block 844 is fixedly connected with a first electric push rod 845, so as to provide power for the movement of the extrusion block 844.

[0026] As Figure 5 The control assembly 9 comprises a heating frame 91, a temperature sensor and an electric heating wire are arranged in the heating frame 91, the bottom of the heating frame 91 is fixedly connected with the top cover 6, a second electric push rod 92 is bolted on the side wall of the heating frame 91, the second electric push rod 92 drives a piston plate 93 to be slidingly connected with the heating frame 91, the air outlet end of the heating frame 91 is connected with a flow guide pipe 931, the other end of the flow guide pipe 931 is connected with a second telescopic pipe 94, the other end of the second telescopic pipe 94 passes through the top cover 6 and is connected with the inlet cavity 1173, so that the air is conveyed to the inside of the inlet cavity 1173 through the second telescopic pipe 94, and the second telescopic pipe 94 can be unfolded or folded along with the movement of the outer frame 1171; As Figures 1-3 And Figure 6As shown, in this embodiment, the adjusting component 11 includes a connecting frame 111. The top of the connecting frame 111 is fixedly connected to the bottom of the top cover 6. A meshing gear 112 is rotatably connected to the connecting frame 111. The meshing gear 112 meshes with the internal gear ring 10. The center of the meshing gear 112 is fixedly connected to the lead screw 113. The lead screw 113 is internally threaded to the drive shaft 114. The bottom of the drive shaft 114 is rotatably connected to the upper end of the first connecting rod group 115 and the second connecting rod group 116. The first link group 115 and the second link group 116 have the same structure. The first link group 115 consists of two sets of link ends that are rotatably connected to each other, and the ends of the first link group 115 and the second link group 116 are rotatably connected to each other to form a quadrilateral structure. Multiple quadrilateral structures are rotatably connected to each other.

[0027] like Figures 1-3 and Figure 6 As shown in this embodiment, the bottom of the quadrilateral structure at the end is connected to the contact component 117; the contact component 117 includes an outer frame 1171, the top of the outer frame 1171 is rotatably connected to the bottom of the quadrilateral structure, a return spring 1172 is fixedly connected to the bottom of the inner frame 1171, the bottom of the return spring 1172 is fixedly connected to the inner frame 1175, the inner frame 1175 is slidably connected to the outer frame 1171, a feeding tube 1174 is embedded in the top of the outer frame 1171, the feeding tube 1174 is slidably connected to the inner sidewall of the inner frame 1175, and an inlet cavity 1173 is embedded in the top of the outer frame 1171. The reset spring 1172 is provided in multiple sets, and the multiple sets of reset spring 1172 are respectively placed on the four corners of the bottom of the outer frame 1171. With the assistance of the multiple sets of reset spring 1172, the outer frame 1171 can be moved up and down stably. Among them, a pressure sensor is provided at the bottom of the inner frame 1175, which is used to sense the contact pressure with the material. The outer frame 1171 is provided with an exhaust valve and an intake valve at its outer edge. The side wall of the compaction tank 1 is provided with an exhaust hole. During fermentation, the exhaust hole can be blocked to make the compaction tank 1 a closed state. When the inner frame 1175 moves downward to contact the compacted material, the air at the top of the material is vented, and the air in the compaction space of the material inside the compaction tank 1 can be discharged.

[0028] The working principle of the fermentation treatment device and its method for treating highland barley straw provided by the present invention is as follows: Step 1: During the fermentation of barley straw, the material that has been pre-treated by spraying water, bacterial liquid and additives in proportion and then being evenly mixed by a stirring paddle is put into the inside of the round tank 81. The servo motor 82 is controlled to drive the auger 83 to rotate. The auger 83 drives the material into the test tube 841 and the first telescopic tube 85, so that the material accumulates inside the first telescopic tube 85. The first electric push rod 845 drives the extrusion block 844 to reciprocate, the extrusion block 844 applies pressure to the material, and the water in the material is in extrusion contact with the filter screen 842 and can be transported into the collecting pipe 843. Then the driving motor 4 drives the driving gear 5 to rotate, the driving gear 5 drives the engaging gear ring 7 and the top cover 6 to rotate, the top cover 6 drives the outer frame 1171 below to rotate, and the outer frame 1171 on the outer frame 1171 rotates in a circle, so that the material rotates coaxially with the compaction tank 1. When the top cover 6 drives the engaging frame 111 to rotate, the engaging gear 112 on the engaging frame 111 intermittently engages with the inner gear ring 10, the engaging gear 112 drives the lead screw 113 to rotate, the lead screw 113 drives the driving shaft 114 to move upwards, and the driving shaft 114 drives the outer frame 1171 to gradually move upwards through the assistance of the first connecting rod set 115 and the second connecting rod set 116. Step three, the second electric push rod 92 drives the piston plate 93 to move in the heating frame 91, so that the piston plate 93 extrudes the air in the heating frame 91 and transports the air into the guide pipe 931, and then the air is transported into the guide cavity 1173 through the guide pipe 931, so that the air enters between the outer frame 1171 and the inner frame 1175 and drives the inner frame 1175 to reciprocate upwards and downwards, the inner frame 1175 can vibrate and compact the material placed below, the temperature of the inner frame 1175 can be adjusted, and the inner frame 1175 is in contact with the air. After the fermentation is completed, the through hole controls the rotation of the top cover 6 to drive the outer frame 1171 and the inner frame 1175 to gradually move downwards and push the material below to move downwards, so that the subsequent material can be discharged, and the material in the compaction tank 1 is prevented from being retained.

[0029] Before the material enters the compaction tank, the test assembly 841 and the extrusion block 844 extrude the material sample, and the moisture is separated into the collecting pipe 843 through the filter screen 842, so that the water content of the material can be known in real time.

[0030] The driving motor 4 drives the top cover 6 and the material conveying pipe 1174 to rotate at a uniform speed in the compaction tank 1, and the material conveying pipe 1174 slowly moves upwards through the assistance of the first connecting rod set 115 and the second connecting rod set 116, so that the material is uniformly and layer by layer spread on the bottom of the compaction tank 1 through the rotating material conveying pipe 1174.

[0031] When the top cover 6 rotates, the engaging gear 112 engages with the intermittent inner ring gear 10, intermittently drives the screw rod 113 to rotate, thereby lifting the driving shaft 114, and finally lifting the whole contact assembly 117 through the first connecting rod set 115 and the second connecting rod set 116, then, air is pumped into the upper part of the inner frame 1175 through the control assembly 9, the inner frame is pushed downward to hit and compact the material, the material is compacted layer by layer, the density is high and uniform, and the compacting process can maximize the discharge of air between the material particles; by controlling the air pressure and the number of hits, the compacting strength can be flexibly adjusted.

[0032] The electric heating wire in the heating frame 91 of the present application can heat air, and the hot air is compressed into the flow guide pipe 931 through the second electric push rod 92 and the piston plate 93, and finally delivered to the contact assembly 117 and acts on the inner frame 1175, and the heat is transmitted from the inner frame 1175 to the material.

[0033] The above only describes the preferred examples of the present application, and is not used to limit the present application, although the present application is described in detail with reference to the foregoing examples, those skilled in the art can still modify the technical solutions recorded in the foregoing examples, or make equivalent replacement for part of the technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.

Claims

1. A fermentation treatment device for processing highland barley straw, comprising a compaction tank (1), a temperature control cavity (2) is arranged in the center of the compaction tank (1), and a discharge valve (3) is fixedly connected to the bottom of the compaction tank (1); characterized in that A drive motor (4) is bolted to the side wall of the compaction tank (1), the output shaft of the drive motor (4) is fixedly connected to the center of a drive gear (5), the drive gear (5) is engaged with an adapter gear ring (7), the adapter gear ring (7) is fixedly connected to the outer peripheral wall of a top cover (6), and the bottom of the top cover (6) is rotatably connected to the top of the compaction tank (1); A conveying assembly (8) and a control assembly (9) are arranged on the top of the top cover (6); An inner gear ring (10) is fixedly connected to the upper end of the inner side wall of the compaction tank (1), and an adjusting assembly (11) is fixedly connected to the bottom of the top cover (6); The conveying assembly (8) comprises a round tank (81), a servo motor (82) is bolted to the top of the round tank (81), the output shaft of the servo motor (82) is rotatably connected to the inner bottom of an auger (83), and the discharge opening in the bottom of the round tank (81) is connected to a first telescopic pipe (85) through a testing assembly (84).

2. The fermentation treatment device for processing highland barley straw according to claim 1, characterized in that: The testing assembly (84) comprises a testing pipe (841), the upper and lower ends of the testing pipe (841) are respectively connected to the discharge opening and the first telescopic pipe (85), a filter screen (842) is embedded in the side wall of the testing pipe (841), a collecting pipe (843) is fixedly connected to the side wall of the testing pipe (841), and a pressing block (844) is slidably connected to the other end of the testing pipe (841) away from the filter screen (842), and the other end of the pressing block (844) is fixedly connected to a first electric push rod (845).

3. The fermentation treatment device for processing highland barley straw according to claim 1, characterized in that: The control assembly (9) comprises a heating frame (91), the bottom of the heating frame (91) is fixedly connected to the top cover (6), a second electric push rod (92) is bolted to the side wall of the heating frame (91), and the second electric push rod (92) drives a piston plate (93) to be slidably connected to the inside of the heating frame (91).

4. The fermentation treatment device for processing highland barley straw according to claim 3, characterized in that: An air outlet of the heating frame (91) is connected to a flow guide pipe (931), the other end of the flow guide pipe (931) is connected to a second telescopic pipe (94), and the other end of the second telescopic pipe (94) penetrates through the top cover (6) and is connected to a guide cavity (1173).

5. The fermentation treatment device for processing highland barley straw according to claim 1, characterized in that: The adjusting assembly (11) comprises an adapter frame (111), the top of the adapter frame (111) is fixedly connected to the bottom of the top cover (6), an engagement gear (112) is rotatably connected to the adapter frame (111), and the engagement gear (112) is engaged with the inner gear ring (10).

6. The fermentation treatment device for processing highland barley straw according to claim 5, characterized in that: The center of the engagement gear (112) is fixedly connected to a lead screw (113), the lead screw (113) is threadedly connected to a drive shaft (114), and the bottom of the drive shaft (114) is rotatably connected to the upper ends of a first linkage group (115) and a second linkage group (116).

7. The fermentation treatment device for processing highland barley straw according to claim 6, characterized in that: The first connecting rod group (115) and the second connecting rod group (116) are structurally identical, the first connecting rod group (115) is connected with two groups of connecting rod ends, and the ends of the first connecting rod group (115) and the second connecting rod group (116) are rotatably connected to form a quadrilateral structure, and a plurality of quadrilateral structures are rotatably connected with each other. The bottom of the end quadrilateral structure is connected with the contact assembly (117).

8. The fermentation treatment device for processing highland barley straw according to claim 7, characterized in that: The contact assembly (117) comprises an outer frame (1171), the top of the outer frame (1171) is rotatably connected with the bottom of the quadrilateral structure, the inner bottom of the outer frame (1171) is fixedly connected with a reset spring (1172), and the bottom of the reset spring (1172) is fixedly connected with an inner frame (1175).

9. The fermentation treatment device for processing highland barley straw according to claim 8, characterized in that: The inner frame (1175) is slidably connected with the outer frame (1171), the top of the outer frame (1171) is embedded with a feeding pipe (1174), the feeding pipe (1174) is slidably connected with the inner side wall of the inner frame (1175), and the top of the outer frame (1171) is embedded with a guide cavity (1173).

10. A method for using a fermentation treatment device for processing highland barley straw, using a fermentation treatment device for processing highland barley straw according to claim 9, characterized in that: The method comprises the following steps: S1, the material is put into the inside of the conveying assembly (8), and then the material is conveyed into the inside of the compaction tank (1) through the conveying assembly (8) and the adjusting assembly (11); S2, the material in the inside of the compaction tank (1) is compacted through the adjusting assembly (11) when the material is conveyed; S3, secondly, the compacting degree of the material can be controlled through the control assembly (9), and the material is discharged outward through the discharge valve (3) after the fermentation is completed.

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