Automatic clay processing line for porcelain production

Abstract

The automatic clay processing line for porcelain production comprises a clay mixing shell, a roller conveyor is arranged on the right side of the clay mixing shell, and the automatic clay processing line further comprises a clay mixing mechanism and a segmenting mechanism; the mud mixing mechanism comprises an annular shell, a separation assembly, a mud mixing head, a cylinder, a power assembly, a self-folding assembly and a mud discharging power assembly, the annular shell is installed in the mud mixing shell, the mud mixing head is installed in the annular shell through the separation assembly, the cylinder is arranged on the upper side of the mud mixing head, and the power assembly is arranged between the annular shell and the cylinder; according to the automatic clay processing line for porcelain production, through the transmission element, clay on the edge portion in the clay mixing process can be automatically moved to the clay mixing center portion, the clay mixing effect of the device is improved, the clay mixing discharging component of the device does not have position dead angles, the clay sticking phenomenon at the clay mixing portion is avoided, and the production efficiency is improved. And the device can adjust the cutting length of the clay according to use requirements, and is convenient to use.

Description

TECHNICAL FIELD

[0001] The application relates to the technical field of pottery processing, and particularly relates to a pottery automatic processing line for porcelain production. BACKGROUND

[0002] Ceramics is the general term of pottery and porcelain, traditional ceramics, also known as ordinary ceramics, is a product burned from natural silicates such as clay as the main raw material, and modern ceramics, also known as new-type ceramics, fine ceramics or special ceramics, is prepared from pottery raw materials, and in the prior art, a patent with the authorized publication number CN 118322341 B discloses a pottery automatic processing equipment for ceramic production, which comprises a support frame, a kneading assembly is arranged at the upper end of the support frame, the kneading assembly comprises a mixing barrel and a driving motor fixed to the support frame, two groups of rotating rods are rotatably connected to the inner side of the support frame, the output shaft of the driving motor is fixedly connected with the rotating rods, the outer side of the rotating rods is fixedly connected with lower rods, a rolling ball is rotatably connected between the two groups of lower rods, the outer side of the mixing barrel is provided with a discharging assembly for conveniently cutting the pottery, and a lower beating assembly is arranged between the two groups of rotating rods, the pottery automatic processing equipment has the advantages that the pottery can be kneaded by imitating manual extrusion and beating, the pottery can be cut by the blade when the pottery is discharged, and the discharging of the pottery is facilitated, however, in the process of kneading the pottery, the pottery is prone to moving to the edge of the container, so that the kneading unit cannot effectively knead the pottery at the position, and the length of the cut pottery is always fixed and cannot be changed according to the material requirement, and therefore, the application provides a pottery automatic processing line for porcelain production. SUMMARY

[0003] The application aims to overcome the defects in the prior art and provide a pottery automatic processing line for porcelain production, which can automatically move the pottery at the edge to the center during the kneading process, improve the kneading effect of the device on the pottery, avoid the sticking phenomenon at the kneading position, and adjust the cutting length of the pottery according to the use requirement, so that the problems in the background art can be solved.

[0004] To achieve the above-mentioned purpose, the application provides the following technical scheme: a pottery automatic processing line for porcelain production, which comprises a kneading shell, a roller conveyor is arranged at the right side of the kneading shell, and a kneading mechanism and a segmenting mechanism are further arranged.

[0005] And mud mechanism: it includes annular shell, separation assembly, and mud head, cylinder, power assembly, self-folding assembly and mud power assembly, the annular shell is installed to the inside of and mud shell, the inside of annular shell is installed with and mud head through separation assembly, the upper side of and mud head is equipped with cylinder, power assembly is equipped between annular shell and cylinder, self-folding assembly is equipped between annular shell, cylinder and and mud shell, and mud power assembly is equipped between power assembly and and mud shell;

[0006] Segmentation mechanism: it is arranged on the upper side left end of the roller conveyor, which can automatically move the pottery clay at the edge of the pottery clay during the and mud process to the and mud center by the transmission element, improve the and mud effect of the device on the pottery clay, and there is no position dead angle in the and mud discharge part of the device, avoiding the phenomenon of sticking mud in the and mud part, and the device can adjust the segment length of the pottery clay according to the use demand, convenient to use.

[0007] Further, a single-chip microcomputer is further included, the single-chip microcomputer is located outside the and mud shell, an input end of the single-chip microcomputer is electrically connected with an external power supply, and an output end of the single-chip microcomputer is electrically connected with an input end of the roller conveyor, so as to facilitate control of electrical elements in the device.

[0008] Further, the separation assembly includes a ring one, a ring two, a ring three, a guide groove one, a guide strip one and a rubber sealing ring one, the ring one is rotatably connected to the inner wall of the annular shell through a large-diameter sealing bearing one, the ring one is slidably connected with the ring two inside, the ring two is slidably connected with the ring three inside, the inner arc wall of the ring three is fixedly connected with the outer arc surface of the and mud head, the inner arc wall of the ring one and the ring two is provided with the horizontally symmetrically distributed guide groove one, the outer arc surface of the ring two and the ring three is provided with the horizontally symmetrically distributed guide strip one, the guide strip one is slidably connected with the adjacent guide groove one, and the inner arc wall of the ring one and the ring two is provided with the rubber sealing ring one at the lower end, so as to avoid the gap between the and mud head and the annular shell in the pottery clay automatic processing line for porcelain production.

[0009] Further, the power assembly includes a circular plate seat, a laser sensor one and an electro-hydraulic push rod one, the circular plate seat is rotatably connected to the upper end of the annular shell through a large-diameter sealing bearing two, the upper side of the circular plate seat is provided with the electro-hydraulic push rod one through a fixed seat one, the input end of the electro-hydraulic push rod one is electrically connected with the output end of the single-chip microcomputer, the telescopic end of the electro-hydraulic push rod one is fixedly connected with the upper end of the cylinder, the upper side of the cylinder is provided with the laser sensor one, and the laser sensor one is bidirectionally electrically connected with the single-chip microcomputer, so as to provide power for the and mud operation of the pottery clay in the pottery clay automatic processing line for porcelain production.

[0010] Further, the self-folding assembly comprises V-shaped plate one, V-shaped plate two, V-shaped plate three and a rotating ring, the V-shaped plate one is arranged at the left and right ends of the bottom of the annular shell respectively, the V-shaped groove one in the V-shaped plate one is slidably connected with the V-shaped plate two, the V-shaped groove two in the V-shaped plate two is slidably connected with the V-shaped plate three, the bottom wall of the mud shell is rotatably connected with the rotating ring through the large-diameter sealing bearing three, the lower side of the V-shaped plate three is fixedly connected with the rotating ring, and the pottery clay is extruded and moved to the center of the mud.

[0011] Further, the self-folding assembly further comprises a connecting rod, a sliding ring, a guide column and a guide groove two, the connecting rod is arranged on the upper side of the V-shaped plate one, the sliding ring is slidably connected with the outer side of the cylinder, the inner arc wall of the sliding ring is provided with the guide column, the outer arc surface of the cylinder is provided with the guide groove two, the sliding ring is slidably connected with the guide groove two, and the end of the connecting rod close to the center of the sliding ring is fixedly connected with the sliding ring, so that the V-shaped plate in the pottery production automatic processing line can rotate horizontally.

[0012] Further, the mud discharging power assembly comprises a fixed seat two, a guide rod one, an electro-hydraulic push rod two and a laser sensor two, the fixed seat two is arranged at the front and rear ends of the outer arc surface of the mud shell, the upper side of the front end of the circular plate seat is provided with the guide rod one and the laser sensor two, the laser sensor two is bidirectionally electrically connected with the single-chip microcomputer, the upper end of the guide rod one is slidably connected with the circular hole one in the fixed seat two of the front side, the upper side of the fixed seat two of the rear side is provided with the electro-hydraulic push rod two, the telescopic end of the electro-hydraulic push rod two is fixedly connected with the upper side of the circular plate seat, and the input end of the electro-hydraulic push rod two is electrically connected with the output end of the single-chip microcomputer, so as to provide power for the pottery clay in the pottery production automatic processing line to move out.

[0013] Further, the inner wall of the mud shell is provided with the feeding pipe, the lower side of the mud shell is provided with the screw conveyor, the bottom wall of the mud shell is connected with the feeding port of the screw conveyor through the discharging pipe, the middle part of the discharging pipe is connected with the electromagnetic valve in series, and the input ends of the electromagnetic valve and the screw conveyor are electrically connected with the output end of the single-chip microcomputer, so as to transport the pottery clay in the pottery production automatic processing line.

[0014] Further, the segmentation mechanism comprises a supporting seat, an electro-hydraulic push rod three, a cutting knife, a laser sensor three, a guide rod two and an adjusting assembly, the supporting seat is arranged on the upper side of the left end of the roller conveyor, the cutting knife is arranged on the upper side of the middle part of the supporting seat through the telescopic end of the electro-hydraulic push rod three, the input end of the electro-hydraulic push rod three is electrically connected with the output end of the single-chip microcomputer, the guide rod two is arranged on the upper side of the cutting knife in a longitudinal symmetrical manner, the upper end of the guide rod two is slidably connected with the circular hole two on the supporting seat, the laser sensor three is arranged on the upper side of the cutting knife, the laser sensor three is bidirectionally electrically connected with the single-chip microcomputer, and the adjusting assembly is arranged on the upper side of the roller conveyor, so as to perform the segmentation cutting operation on the columnar pottery clay in the pottery production automatic processing line.

[0015] Furthermore, the adjustment assembly includes a slide rail, a slide base, a photoelectric sensor, four electro-hydraulic actuators, and four laser sensors. The slide rail and four electro-hydraulic actuators are respectively located at the front and rear ends of the upper side of the roller conveyor. The slide rail is slidably connected to a slide base, and a photoelectric sensor is installed between two slide bases. The telescopic ends of the four electro-hydraulic actuators are fixedly connected to adjacent slide bases, and the input ends of the four electro-hydraulic actuators are electrically connected to the output end of the microcontroller. A four laser sensor is installed on the right side of each slide base, and the four laser sensors are bidirectionally electrically connected to the microcontroller. The position of the photoelectric sensor in the automated clay processing line for porcelain production is adjusted.

[0016] Compared with the prior art, the beneficial effects of this invention are as follows: This automated clay processing line for porcelain production has the following advantages:

[0017] 1. When using the automated clay processing line for porcelain production, the device uses a self-gathering component, inclined extrusion and guide groove sliding guidance to automatically move the clay from the edge to the center of the clay during the clay mixing process, improving the clay mixing effect. At the same time, there are no dead corners in the clay discharge part of the device, so that all the clay in the device can be removed from the device, avoiding the phenomenon of clay sticking to the mixing part.

[0018] 2. When using the automated clay processing line for porcelain production, the device, through a segmented mechanism, utilizes power and detection components to adjust the cutting length of the clay according to the material requirements, making it convenient to use. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the structure of the present invention; Figure 2 This is a schematic diagram of the invention and the internal structure of the mud shell; Figure 3 This is a schematic diagram of the cross-sectional structure of the invention and the mud shell; Figure 4 This is a schematic diagram of the cylindrical structure of the present invention; Figure 5 This is a schematic diagram of the structure of V-shaped plate one, V-shaped plate two, and V-shaped plate three of the present invention; Figure 6 For the present invention Figure 1 Enlarged structural diagram at point A in the diagram; Figure 7 For the present invention Figure 1 Enlarged structural diagram at point B in the diagram; Figure 8 For the present invention Figure 3 Enlarged structural diagram at point C; Figure 9 For the present invention Figure 3 A magnified structural diagram at point D in the diagram.

[0028] In the diagram: 1. Mud-mixing shell; 2. Microcontroller; 3. Mud-mixing mechanism; 31. Annular shell; 32. Separating assembly; 321. Circular ring one; 322. Circular ring two; 323. Circular ring three; 324. Guide groove one; 325. Guide strip one; 326. Rubber sealing ring one; 33. Mud-mixing head; 34. Cylinder; 35. Power assembly; 351. Circular plate seat; 352. Laser sensor one; 353. Electro-hydraulic actuator one; 36. Self-retracting assembly; 361. V-plate one; 362. V-plate two; 363. V-plate three; 364. Rotary ring; 365. Connecting rod; 366. Slip ring. 367 Guide column, 368 Guide groove II, 37 Sludge discharge power assembly, 371 Fixed base II, 372 Guide rod I, 373 Electro-hydraulic actuator II, 374 Laser sensor II, 4 Feed pipe, 5 Discharge pipe, 6 Screw conveyor, 7 Solenoid valve, 8 Roller conveyor, 9 Segmentation mechanism, 91 Support base, 92 Electro-hydraulic actuator III, 93 Sliding knife, 94 Laser sensor III, 95 Guide rod II, 96 Adjustment assembly, 961 Slide rail, 962 Slide seat, 963 Photoelectric sensor, 964 Electro-hydraulic actuator IV, 965 Laser sensor IV. Detailed Implementation

[0029] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0030] Please see Figures 1-9This embodiment provides a technical solution: an automated clay processing line for porcelain production, including a clay mixing shell 1, a roller conveyor 8 to the right of the clay mixing shell 1, and a microcontroller 2 located outside the clay mixing shell 1. The input terminal of the microcontroller 2 is electrically connected to an external power supply, and the output terminal of the microcontroller 2 is electrically connected to the input terminal of the roller conveyor 8. A feed pipe 4 is provided through the upper end of the inner wall of the clay mixing shell 1, and a screw conveyor 6 is located below the clay mixing shell 1. The bottom wall of the clay mixing shell 1 is connected to the feed port of the screw conveyor 6 through a discharge pipe 5, and a solenoid valve 7 is connected in series in the middle of the discharge pipe 5. The input ends of the solenoid valve 7 and the screw conveyor 6 are both electrically connected to the output end of the microcontroller 2. During the process of the clay being discharged from the clay mixing shell 1, the microcontroller 2 opens the solenoid valve 7 and starts the screw conveyor 6, so that the clay that has been mixed enters the bottom of the screw conveyor 6 through the discharge pipe 5. As the screw inside the screw conveyor 6 rotates and is conveyed, the clay that has been mixed is discharged in a columnar shape from the discharge port of the screw conveyor 6 (the discharge port of the screw conveyor 6 is provided with a conical discharge port, which narrows the discharge port diameter, so that the clay moves out in a columnar shape). It also includes a clay mixing mechanism 3 and a segmentation mechanism 9.

[0031] The mud-mixing mechanism 3 includes an annular shell 31, a separating component 32, a mud-mixing head 33, a cylinder 34, a power component 35, a self-closing component 36, and a mud-discharging power component 37. The annular shell 31 is installed inside the mud-mixing shell 1. The mud-mixing head 33 is installed inside the annular shell 31 through the separating component 32. The cylinder 34 is located on the upper side of the mud-mixing head 33. The power component 35 is located between the annular shell 31 and the cylinder 34. The self-closing component 36 is located between the annular shell 31, the cylinder 34, and the mud-mixing shell 1. The mud-discharging power component 37 is located between the power component 35 and the mud-mixing shell 1. The separating component 32 includes a first ring 321, a second ring 322, a third ring 323, a first guide groove 324, a first guide strip 325, and a first rubber sealing ring 326. 321 is rotatably connected to the inner wall of the annular shell 31 via a large-diameter sealed bearing. Annular ring 322 is slidably connected inside annular ring 321, and annular ring 323 is slidably connected inside annular ring 322. The inner arc wall of annular ring 323 is fixedly connected to the outer arc surface of the mud head 33. Both annular ring 321 and annular ring 322 have transversely symmetrically distributed guide grooves 324 on their inner arc walls. Both annular ring 322 and annular ring 323 have transversely symmetrically distributed guide strips 325 on their outer arc surfaces. Guide strips 325 are slidably connected to adjacent guide grooves 324. Rubber sealing rings 326 are provided at the lower ends of the inner arc walls of annular ring 321 and annular ring 322. The power assembly 35 includes a circular plate seat 351 and a laser sensor 352. The electro-hydraulic actuator 353 and the circular plate seat 351 are rotatably connected to the upper end of the annular shell 31 via a large-diameter sealed bearing 2. The electro-hydraulic actuator 353 is mounted on the upper side of the circular plate seat 351 via a fixed seat 1. The input end of the electro-hydraulic actuator 353 is electrically connected to the output end of the microcontroller 2. The telescopic end of the electro-hydraulic actuator 353 is fixedly connected to the upper end of the cylinder 34. The upper side of the cylinder 34 is equipped with a laser sensor 352, which is bidirectionally electrically connected to the microcontroller 2. The self-retracting assembly 36 includes a V-shaped plate 361, a V-shaped plate 362, a V-shaped plate 363, and a rotating ring 364. The V-shaped plate 361 is respectively located at the left and right ends of the bottom of the annular shell 31. The V-shaped plate 2 is slidably connected to the V-shaped groove 1 inside the V-shaped plate 361. 362, V-shaped plates 363 are slidably connected to the V-shaped grooves within V-shaped plates 362, and are rotatably connected to the bottom wall of the mud shell 1 via large-diameter sealed bearings 3, with a rotating ring 364. The lower sides of V-shaped plates 363 are fixedly connected to the rotating ring 364. The self-closing assembly 36 also includes connecting rods 365, slip rings 366, guide posts 367, and guide grooves 368. Connecting rods 365 are respectively disposed on the upper side of V-shaped plates 361. Slip rings 366 are slidably connected to the outer side of cylinders 34. Guide posts 367 are provided on the inner arc wall of slip rings 366, and guide grooves 368 are provided on the outer arc surface of cylinders 34. Slip rings 366 are slidably connected to guide grooves 368. The end of connecting rods 365 near the center of slip rings 366 is fixedly connected to slip rings 366.The mud-discharging power assembly 37 includes a second fixed base 371, a first guide rod 372, a second electro-hydraulic actuator 373, and a second laser sensor 374. The second fixed base 371 is respectively located at the front and rear ends of the outer arc surface of the mud shell 1. The guide rod 372 and the second laser sensor 374 are located on the upper front end of the circular plate base 351. The second laser sensor 374 is bidirectionally electrically connected to the microcontroller 2. The upper end of the first guide rod 372 is slidably connected to the circular hole 1 in the front fixed base 371. The second electro-hydraulic actuator 373 is located on the upper side of the rear fixed base 371. The telescopic end of the second electro-hydraulic actuator 373 is fixedly connected to the upper side of the circular plate base 351. The input end of the second electro-hydraulic actuator 373 is electrically connected to the output end of the microcontroller 2. The device is used to feed the clay for porcelain production. During processing, the clay raw material is conveyed into the clay mixing shell 1 through the feed pipe 4. Then, the microcontroller 2 activates the electro-hydraulic actuator 353, causing its telescopic end to drive the clay mixing head 33 to move vertically back and forth through the cylinder 34. The clay mixing head 33 moves vertically downward to mix the clay in the clay mixing shell 1. In its initial position, the clay mixing head 33 is limited by the sliding connection between the guide bar 325 and the uppermost end of the corresponding guide groove 324, so that the rings 321, 322, and 323 are initially at the same height. As the clay mixing head 33 drives the ring 323 to move vertically downward, the sliding connection between the guide bar 325 and the corresponding guide groove 324 causes the rings 322 and 323 to move vertically downward as well. The gap between the clay mixing head 33 and the annular shell 31 is sealed by the three rings 321, 322, and 323 during the downward movement of the clay mixing head 33, preventing clay from moving above the clay mixing head 33 through this gap. The rubber sealing ring 326 utilizes the compressive elastic deformation of rubber molecules to seal the sliding gap between the rings, preventing clay from entering. During the vertical downward movement of the clay mixing head 33 driven by the cylinder 34, the guide post 367 inside the sliding ring 366 slides adaptively along the guide groove 368. The lower middle part of the guide groove 368 is spiral-shaped, while the remaining part is vertical. When the guide post 367 slides into the spiral groove of the guide groove 368, it is guided by the spiral surface. This causes the guide post 367 to drive the slip ring 366 to rotate horizontally one revolution. The slip ring 366, through the connecting rod 365, drives the two V-shaped plates 361 to rotate synchronously. The V-shaped plate 361, through its own V-groove 1 and the sliding connection between it and the V-shaped plate 362, and through the sliding connection between the V-groove 2 of the V-shaped plate 362 and the V-shaped plate 363, causes the V-shaped plates 361, 362, and 363 to rotate horizontally around the center of the mud shell 1 simultaneously. The V-shaped plate 363 drives the rotating ring 364 to rotate synchronously, thereby limiting the position of the V-shaped plate 363. During the horizontal rotation of the V-shaped plates 361, 362, and 363 around the center of the mud shell 1...The portions of V-shaped plates 361, 362, and 363 furthest from the center of the clay shell 1 all scrape against the inner wall of the clay shell 1. (Both V-shaped plates 361 and 362 have internal rubber sealing strips to seal the vertical sliding gaps between adjacent V-shaped plates, preventing clay from entering. Both V-shaped plates 361 and 362 have internal guide grooves. Both V-shaped plates 362 and 363 have guide strips at the upper end of their outer inclined surfaces. These guide strips slide vertically with adjacent guide grooves, limiting their movement and preventing relative separation between vertically adjacent V-shaped plates. The specific principle is explained in the guide groove 3.) (The positional relationship between 24 and the corresponding guide bar 325) Through the squeezing force generated during the horizontal rotation of the inclined surfaces of V-shaped plate 361, V-shaped plate 362 and V-shaped plate 363 around the center of the clay shell 1, the clay at the edge of the clay shell 1 is automatically moved towards the center of the clay shell 1, improving the clay mixing effect of the subsequent clay mixing head 33. During the vertical movement of the clay mixing head 33, the microcontroller 2 activates the laser sensor 352. The laser sensor 352 emits a light signal that irradiates the top wall of the fixed base and reflects back to the initial position. Based on the propagation time and speed of the light signal, the vertical movement distance of the clay mixing head 33 is measured, and the measurement result is transmitted to the microcontroller 2 in the form of an electrical signal. The microcontroller 2 then adjusts the electro-hydraulic push rod 1 according to the measurement result. The extension and retraction stroke of the telescopic end of 353 is adjusted. After the clay for porcelain production is completed, the microcontroller 2 controls the electro-hydraulic actuator 353 to return to its initial state. Then, the microcontroller 2 activates the electro-hydraulic actuator 373, causing its telescopic end to drive the circular plate seat 351 to move vertically downward (the upper end of the guide rod 372 slides adaptively with the circular hole 1 as the circular plate seat 351 moves downward. Through the sliding connection between the two, the radial pressure applied by the circular plate seat 351 to the telescopic end of the electro-hydraulic actuator 373 is borne, avoiding damage to the telescopic end of the electro-hydraulic actuator 373 due to excessive radial pressure). The circular plate seat 351 drives the annular shell 31 and the indirectly connected clay mixing head 33 to move vertically downward synchronously. The annular shell 31 moves vertically downward along the inner wall of the clay mixing shell 1. In conjunction with the mixing head 33, the clay inside the mixing shell 1 is compressed from top to bottom. During this process, the microcontroller 2 activates the laser sensor 374, which emits a light signal that illuminates the top wall of the front fixing seat 371 and reflects back to the initial position. Using the same principle, the downward movement distance of the annular shell 31 is measured, and the measurement result is transmitted to the microcontroller 2 as an electrical signal. The microcontroller 2 adjusts the extension stroke of the electro-hydraulic push rod 373 based on the measurement value, causing the annular shell 31 and the mixing head 33 to move downwards until they contact the bottom wall of the mixing shell 1 and stop. As the annular shell 31 moves vertically downwards, it drives the two V-shaped plates 361 to move vertically downwards synchronously. During this process...V-shaped plate 363 adaptively extends into its corresponding V-shaped plate 362, and V-shaped plate 362 adaptively extends into its corresponding V-shaped plate 361, thus allowing the V-shaped plates to overlap vertically and be stored together. This avoids interference with the downward movement of the annular shell 31 and the clay mixing head 33. Through a transmission element, this device can automatically move clay from the edges to the center during the clay mixing process, improving the mixing effect. Furthermore, the device's clay discharge component has no dead angles, preventing clay from sticking to the mixing area.

[0032] Segmentation Mechanism 9: Located on the upper left side of the roller conveyor 8, segmentation mechanism 9 includes a support base 91, an electro-hydraulic actuator 92, a slitting blade 93, a laser sensor 94, guide rods 95, and an adjustment assembly 96. The support base 91 is located on the upper left side of the roller conveyor 8. The slitting blade 93 is located on the upper middle part of the support base 91 through the telescopic end of the electro-hydraulic actuator 92. The input end of the electro-hydraulic actuator 92 is electrically connected to the output end of the microcontroller 2. The upper side of the slitting blade 93 is provided with longitudinally symmetrically distributed guide rods 95. The upper ends of the guide rods 95 are slidably connected to the circular holes 2 on the support base 91. The upper side of the slitting blade 93 is provided with a laser sensor 94, which is bidirectionally electrically connected to the microcontroller 2. The upper side of the roller conveyor 8 is provided with... An adjustment assembly 96 is provided, comprising a slide rail 961, a slide block 962, a photoelectric sensor 963, an electro-hydraulic actuator 964, and a laser sensor 965. The slide rail 961 and the electro-hydraulic actuator 964 are respectively located at the front and rear ends of the upper side of the roller conveyor 8. The slide rail 961 is slidably connected to the slide block 962, and a photoelectric sensor 963 is located between two slide blocks 962. The telescopic ends of the electro-hydraulic actuator 964 are fixedly connected to adjacent slide blocks 962, and the input ends of the electro-hydraulic actuator 964 are electrically connected to the output end of the microcontroller 2. A laser sensor 965 is located on the right side of each slide block 962, and the laser sensor 965 is bidirectionally electrically connected to the microcontroller 2. The displaced columnar clay moves along the rollers of the roller conveyor 8. Moving from left to right, during this process, the microcontroller 2 activates the photoelectric sensor 963. The front photoelectric sensor 963 emits a light signal, which is received by the receiving unit of the rear photoelectric sensor 963. Subsequently, the photoelectric sensor 963 transmits the received result to the microcontroller 2 in the form of an electrical signal. When the rightmost end of the columnar clay passes the photoelectric sensor 963, the uploaded result of the photoelectric sensor 963 changes. At this time, the microcontroller 2 shuts down the screw conveyor 6 and activates the electro-hydraulic push rod 92. The telescopic end of the electro-hydraulic push rod 92 drives the cutting blade 93 to move vertically downward, thereby cutting the left end of the columnar clay. During this process, the microcontroller 2 activates the laser sensor 94, which uses the same principle to guide the downward movement of the cutting blade 93. Distance is detected, and the detection result is transmitted to the microcontroller 2 as an electrical signal. Based on this result, the microcontroller 2 adjusts the travel of the telescopic end of the electro-hydraulic actuator 92 to prevent the slitting blade 93 from cutting onto the roller conveyor 8. During the vertical movement of the slitting blade 93, the guide rod 95 slides adaptively along the corresponding circular hole 2. This sliding connection improves the vertical stability of the slitting blade 93. After the clay column on the upper left side of the roller conveyor 8 is cut into segments, the microcontroller 2 starts the roller conveyor 8. The rotating rollers transport the cut-off columnar clay from left to right. Simultaneously, the microcontroller 2 restarts the screw conveyor 6, continuing the segmenting operation of the columnar clay using the same principle. During the segmentation process of the columnar clay...The microcontroller 2 activates the electro-hydraulic actuator 964, causing its telescopic end to drive the slide block 962 to slide laterally along the slide rail 961. This changes the lateral distance between the photoelectric sensor 963 and the slitting blade 93. During this process, the microcontroller 2 activates the laser sensor 965, which measures the lateral movement distance of the slide block 962 along the slide rail 961 using the same principle and transmits the measurement result to the microcontroller 2 as an electrical signal. Based on this result and the initial lateral distance between the photoelectric sensor 963 and the slitting blade 93, the microcontroller 2 adjusts the travel of the telescopic end of the electro-hydraulic actuator 964, thereby adjusting the cutting length of the columnar clay. This device is easy to use and can adjust the cutting length of the clay according to usage requirements.

[0033] The working principle of the automated clay processing line for porcelain production provided by this invention is as follows: When processing the clay for porcelain production using the device, the clay raw material is conveyed into the clay mixing shell 1 through the feed pipe 4. Then, the microcontroller 2 activates the electro-hydraulic push rod 353, causing its extension end to drive the clay mixing head 33 to move vertically back and forth through the cylinder 34. The clay mixing head 33 moves vertically downward to perform clay mixing operations on the clay in the clay mixing shell 1. In the initial position, the clay mixing head 33 is limited by the sliding limit of the guide bar 325 and the uppermost end of the corresponding guide groove 324, so that the rings 321, 322, and 323 are initially at the same height. As the clay mixing head 33 drives the ring 323 to move vertically downward, the guide bar 325 and the uppermost end of the corresponding guide groove 324 slide to limit the movement of the clay mixing head 33. The sliding connection between 324 allows rings 322 and 323 to move vertically downwards. Through rings 321, 322, and 323, the gap between the clay head 33 and the annular shell 31 is sealed during the downward movement of the clay head 33, preventing clay from moving above the clay head 33 through this gap. Rubber sealing ring 326 utilizes the compressive elastic deformation of rubber molecules to seal the sliding gap between the rings, preventing clay from entering. During the vertical downward movement of the clay head 33 driven by cylinder 34, the guide post 367 within the sliding ring 366 adaptively slides along guide groove 368. The lower middle part of guide groove 368 is spiral-shaped, while the remaining part is vertical. When guide post 367 slides to... When the guide post 367 moves horizontally through the spiral groove of guide groove 368, it guides the slip ring 366 to rotate horizontally once. The slip ring 366, through connecting rod 365, drives the two V-shaped plates 361 to rotate synchronously. V-shaped plates 361, through the sliding connection between their own V-shaped groove 361 and V-shaped plate 362, and the sliding connection between V-shaped groove 2 of V-shaped plate 362 and V-shaped plate 363, simultaneously rotate horizontally around the center of the mud shell 1. V-shaped plate 363 drives rotating ring 364 to rotate synchronously, thus limiting the position of V-shaped plate 363. During the horizontal rotation of the center of the clay shell 1, the portions of V-shaped plates 361, 362, and 363 furthest from the center of the clay shell 1 all scrape against the inner wall of the clay shell 1. (Both V-shaped plates 361 and 362 are equipped with rubber sealing strips to seal the vertical sliding gaps between adjacent V-shaped plates, preventing clay from entering. Both V-shaped plates 361 and 362 have guide grooves 3 inside, and both V-shaped plates 362 and 363 have guide strips 3 on their outer inclined surfaces. These guide strips 3 slide vertically with adjacent guide grooves 3, limiting their movement and preventing relative separation between vertically adjacent V-shaped plates.)The specific principle is as follows (the positional relationship between guide groove 324 and the corresponding guide strip 325). Through the squeezing force generated during the horizontal rotation of the inclined surfaces of V-shaped plates 361, 362, and 363 around the center of the clay shell 1, the clay at the edge of the clay shell 1 is automatically moved towards the center, improving the mixing effect of the subsequent clay mixing head 33. During the vertical movement of the clay mixing head 33, the microcontroller 2 activates the laser sensor 352. The laser sensor 352 emits a light signal that illuminates the top wall of the fixed base and reflects back to the initial position. Based on the propagation time and speed of the light signal, the vertical movement distance of the clay mixing head 33 is measured, and the measurement result is transmitted to the microcontroller 2 as an electrical signal. The microcontroller 2 then... Based on the measurement results, the extension and retraction strokes of the telescopic end of the electro-hydraulic actuator 353 are adjusted. After the clay preparation for porcelain production is completed, the microcontroller 2 controls the electro-hydraulic actuator 353 to return to its initial state. Subsequently, the microcontroller 2 activates the electro-hydraulic actuator 373, causing its telescopic end to drive the circular plate seat 351 to move vertically downward (the upper end of the guide rod 372 slides adaptively with the circular hole 1 as the circular plate seat 351 moves downward, and through the sliding connection between the two, the radial pressure applied by the circular plate seat 351 to the telescopic end of the electro-hydraulic actuator 373 is borne, avoiding damage to the telescopic end of the electro-hydraulic actuator 373 due to excessive radial pressure). The circular plate seat 351 drives the annular shell 31 and the indirectly connected clay mixing head 33 to move vertically downward synchronously. The annular shell 31 moves along... The inner wall of the clay mixing shell 1 moves vertically downwards and engages with the clay mixing head 33, thereby squeezing the clay inside the clay mixing shell 1 from top to bottom. During this process, the microcontroller 2 activates the laser sensor 374, which emits a light signal that illuminates the top wall of the front fixed base 371 and reflects back to the initial position. Using the same principle, the downward movement distance of the annular shell 31 is measured, and the measurement result is transmitted to the microcontroller 2 as an electrical signal. The microcontroller 2 adjusts the extension stroke of the telescopic end of the electro-hydraulic push rod 373 based on the measurement value, so that the annular shell 31 and the clay mixing head 33 move downwards until they contact the bottom wall of the clay mixing shell 1 and stop. As the annular shell 31 moves vertically downwards, it drives the two V-shaped plates 361. Simultaneously moving vertically downwards, during this process, V-shaped plate 363 adaptively penetrates into the corresponding V-shaped plate 362, and V-shaped plate 362 adaptively penetrates into the corresponding V-shaped plate 361, thus allowing the V-shaped plates to overlap and be stored vertically as a whole, thereby avoiding interference with the downward movement of the annular shell 31 and the clay mixing head 33. As the clay is discharged from the clay mixing shell 1, the microcontroller 2 opens the solenoid valve 7 and starts the screw conveyor 6, allowing the mixed clay to enter the bottom of the screw conveyor 6 through the discharge pipe 5. As the screw inside the screw conveyor 6 rotates and transports the clay, the mixed clay is discharged in a columnar shape from the discharge port of the screw conveyor 6 (the discharge port of the screw conveyor 6 has a conical outlet, which narrows the discharge diameter, thus causing the clay to move out in a columnar shape).The removed columnar clay moves from left to right along the rollers of the roller conveyor 8. During this process, the microcontroller 2 activates the photoelectric sensor 963. The front photoelectric sensor 963 emits a light signal, which is received by the receiving unit of the rear photoelectric sensor 963. Subsequently, the photoelectric sensor 963 transmits the received result to the microcontroller 2 in the form of an electrical signal. When the rightmost end of the columnar clay passes the photoelectric sensor 963, the uploaded result of the photoelectric sensor 963 changes. At this time, the microcontroller 2 shuts down the screw conveyor 6 and activates the electro-hydraulic actuator 92. The telescopic end of the slitting blade 93 moves vertically downwards, cutting the left end of the columnar clay. During this process, the microcontroller 2 activates the laser sensor 94. The laser sensor 94 detects the downward movement distance of the slitting blade 93 using the same principle and transmits the detection result to the microcontroller 2 as an electrical signal. Based on this result, the microcontroller 2 adjusts the travel of the telescopic end of the electro-hydraulic actuator 92 to prevent the slitting blade 93 from cutting onto the roller conveyor 8. During the vertical movement of the slitting blade 93, the guide rod 95 slides adaptively along the corresponding circular hole 2. The vertical stability of the sliding blade 93 is improved through the sliding connection between the two. After the clay column on the upper left side of the roller conveyor 8 is cut into segments, the microcontroller 2 starts the roller conveyor 8, which transports the cut-off columnar clay from left to right through the rotation of the roller. At the same time, the microcontroller 2 starts the screw conveyor 6 again to continue cutting the columnar clay into segments using the same principle. During the segmentation of the columnar clay, the microcontroller 2 activates the electro-hydraulic push rod 964, causing its extension end to drive the slide block 962 to slide laterally along the slide rail 961, thereby activating the photoelectric sensor 9. The lateral distance between the slitting blade 93 and the cutting blade 93 changes. During this process, the microcontroller 2 activates the laser sensor 965. The laser sensor 965 measures the lateral movement distance of the slide block 962 along the slide rail 961 using the same principle and transmits the measurement result to the microcontroller 2 as an electrical signal. Based on this result and combined with the initial lateral distance between the photoelectric sensor 963 and the cutting blade 93, the microcontroller 2 adjusts the travel of the telescopic end of the electro-hydraulic push rod 964, thereby realizing the adjustment of the cutting length of the columnar clay. It is convenient to use.

[0034] It is worth noting that the single-chip microcomputer 2 disclosed in the above embodiments can be STC15, the laser sensor 1 352, laser sensor 2 374, laser sensor 3 94 and laser sensor 4 965 can all be E3C-LDA6, the electro-hydraulic actuator 1 353 and electro-hydraulic actuator 2 373 can both be DYTZB1000-500, the screw conveyor 6 can be an LS250 screw conveyor, the solenoid valve 7 can be a ZCT-16, and the roller conveyor 8 can be a ZC-GT05V stainless steel roller conveyor. Hydraulic actuator 3 (92) and electro-hydraulic actuator 4 (964) can be DYZW integral straight miniature electro-hydraulic actuators. Photoelectric sensor 963 can be E3Z through-beam photoelectric sensor. The single-chip microcomputer 2 controls the operation of laser sensor 1 (352), laser sensor 2 (374), electro-hydraulic actuator 1 (353), electro-hydraulic actuator 2 (373), screw conveyor 6, electro-hydraulic actuator 4 (964), solenoid valve 7, roller conveyor 8, electro-hydraulic actuator 3 (92), photoelectric sensor 963, laser sensor 3 (94), and laser sensor 4 (965) using methods commonly used in existing technologies.

[0035] The above description is merely an embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structural or procedural transformations made based on the content of the present invention specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of the present invention.

Claims

1. A ceramic production line for the automatic processing of clay, comprising a mixing and kneading station (1) and a roller conveyor (8) on the right side of said mixing and kneading station (1), characterized in that: Also include and mud mechanism (3) and segmented mechanism (9); And mud mechanism (3): it includes annular shell (31), separation assembly (32), and mud head (33), cylinder (34), power assembly (35), self-folding assembly (36) and mud power assembly (37), the annular shell (31) is installed to the inside of and mud shell (1), the inside of annular shell (31) is installed with and mud head (33) through separation assembly (32), the upper side of and mud head (33) is equipped with cylinder (34), power assembly (35) is equipped between annular shell (31) and cylinder (34), self-folding assembly (36) is equipped between annular shell (31), cylinder (34) and and mud shell (1), power assembly (35) and and mud shell (1) are equipped with mud power assembly (37) between them; Segmented mechanism (9): it is provided in the upper side left end of drum conveyor (8).

2. A line for the automatic processing of ceramic clay for the production of porcelain according to claim 1, characterized in that: Also include single-chip microcomputer (2), the single-chip microcomputer (2) is located at the outside of and mud shell (1), the input end of single-chip microcomputer (2) is electrically connected with external power supply, the output end of single-chip microcomputer (2) is electrically connected with the input end of drum conveyor (8).

3. A line for the automatic processing of ceramic clay for the production of porcelain according to claim 1, characterized in that: The separation assembly (32) includes ring one (321), ring two (322), ring three (323), guide groove one (324), guide bar one (325) and rubber sealing ring one (326), the inner wall of annular shell (31) is rotatably connected with ring one (321) by large-diameter sealing bearing one, the inside of ring one (321) is slidably connected with ring two (322), the inside of ring two (322) is slidably connected with ring three (323), the inner arc wall of ring three (323) is fixedly connected with the outer arc surface of and mud head (33), the inner arc wall of ring one (321) and ring two (322) is all provided with transversely symmetrically distributed guide groove one (324), the outer arc surface of ring two (322) and ring three (323) is all provided with transversely symmetrically distributed guide bar one (325), guide bar one (325) is all slidably connected with adjacent guide groove one (324), the inner arc wall of ring one (321) and ring two (322) is all provided with rubber sealing ring one (326) at the lower end.

4. A line for the automatic processing of ceramic clay for the production of porcelain according to claim 2, characterized in that: The power assembly (35) includes circular plate seat (351), laser sensor one (352) and electro-hydraulic push rod one (353), the upper end of annular shell (31) is rotatably connected with circular plate seat (351) by large-diameter sealing bearing two, the upper side of circular plate seat (351) is provided with electro-hydraulic push rod one (353) through fixed seat one, the input end of electro-hydraulic push rod one (353) is electrically connected with the output end of single-chip microcomputer (2), the telescopic end of electro-hydraulic push rod one (353) is fixedly connected with the upper end of cylinder (34), the upper side of cylinder (34) is provided with laser sensor one (352), laser sensor one (352) is bidirectionally electrically connected with single-chip microcomputer (2).

5. A line for the automatic processing of ceramic clay for the production of porcelain according to claim 1, characterized in that: The self-folding assembly (36) comprises V-shaped plate one (361), V-shaped plate two (362), V-shaped plate three (363) and swivel (364), V-shaped plate one (361) is arranged at the left and right ends of the bottom of the annular shell (31) respectively, V-shaped groove one in V-shaped plate one (361) is slidably connected with V-shaped plate two (362) respectively, V-shaped groove two in V-shaped plate two (362) is slidably connected with V-shaped plate three (363) respectively, the bottom wall of the mud shell (1) is rotatably connected with the swivel (364) through the large-diameter sealing bearing three, and the lower side of the V-shaped plate three (363) is fixedly connected with the swivel (364).

6. A line for the automatic processing of ceramic clay for the production of porcelain according to claim 5, characterized in that: The self-folding assembly (36) further comprises connecting rod (365), sliding ring (366), guide column (367) and guide groove two (368), the connecting rod (365) is arranged on the upper side of the V-shaped plate one (361) respectively, the outer side of the cylinder (34) is slidably connected with the sliding ring (366), the inner arc wall of the sliding ring (366) is provided with the guide column (367), the outer arc surface of the cylinder (34) is provided with the guide groove two (368), the sliding ring (366) is slidably connected with the guide groove two (368), and the end, close to the center of the sliding ring (366), of the connecting rod (365) is fixedly connected with the sliding ring (366).

7. A line for the automatic processing of ceramic clay for the production of porcelain according to claim 4, characterized in that: The mud discharging power assembly (37) comprises fixed seat two (371), guide rod one (372), electro-hydraulic push rod two (373) and laser sensor two (374), the fixed seat two (371) is arranged at the front and rear ends of the outer arc surface of the mud shell (1) respectively, the upper side of the front end of the circular plate seat (351) is provided with the guide rod one (372) and the laser sensor two (374), the laser sensor two (374) is bidirectionally electrically connected with the single-chip microcomputer (2), the upper end of the guide rod one (372) is slidably connected with the circular hole one in the fixed seat two (371) of the front side, the upper side of the fixed seat two (371) of the rear side is provided with the electro-hydraulic push rod two (373), the telescopic end of the electro-hydraulic push rod two (373) is fixedly connected with the upper side of the circular plate seat (351), and the input end of the electro-hydraulic push rod two (373) is electrically connected with the output end of the single-chip microcomputer (2).

8. A porcelain production clay automatic processing line according to claim 2, characterized in that: The inner wall of the mud shell (1) is provided with the feeding pipe (4) penetrating the upper end, the lower side of the mud shell (1) is provided with the screw conveyor (6), the bottom wall of the mud shell (1) is connected with the feeding port of the screw conveyor (6) in communication through the discharging pipe (5), the middle part of the discharging pipe (5) is connected with the electromagnetic valve (7) in series, and the electromagnetic valve (7) and the input end of the screw conveyor (6) are electrically connected with the output end of the single-chip microcomputer (2).

9. A line for the automatic processing of ceramic clay for the production of porcelain according to claim 8, characterized in that: The segment mechanism (9) includes a support seat (91), an electro-hydraulic push rod three (92), a slitting knife (93), a laser sensor three (94), a guide rod two (95) and an adjusting assembly (96), the support seat (91) is arranged on the left side of the upper side of the drum conveyor (8), the middle part of the upper side of the support seat (91) is provided with the slitting knife (93) through the telescopic end of the electro-hydraulic push rod three (92), the input end of the electro-hydraulic push rod three (92) is electrically connected with the output end of the single-chip microcomputer (2), the upper side of the slitting knife (93) is provided with the guide rod two (95) which is distributed longitudinally and symmetrically, the upper end of the guide rod two (95) is slidably connected with the circular hole two on the support seat (91), the upper side of the slitting knife (93) is provided with the laser sensor three (94), the laser sensor three (94) is bidirectionally electrically connected with the single-chip microcomputer (2), and the upper side of the drum conveyor (8) is provided with the adjusting assembly (96).

10. A line for the automatic processing of ceramic clay for the production of porcelain according to claim 9, characterized in that: The adjusting assembly (96) includes a sliding rail (961), a sliding seat (962), a photoelectric sensor (963), an electro-hydraulic push rod four (964) and a laser sensor four (965), the sliding rail (961) and the electro-hydraulic push rod four (964) are arranged at the front and rear ends of the upper side of the drum conveyor (8) respectively, the sliding seat (962) is slidably connected in the sliding rail (961), the photoelectric sensor (963) is arranged between the two sliding seats (962), the telescopic end of the electro-hydraulic push rod four (964) is fixedly connected with the adjacent sliding seat (962), the input end of the electro-hydraulic push rod four (964) is electrically connected with the output end of the single-chip microcomputer (2), and the right side of the sliding seat (962) is provided with the laser sensor four (965), and the laser sensor four (965) is bidirectionally electrically connected with the single-chip microcomputer (2).

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