Sectional view generation method, system and equipment for reference structure of welding system and medium

By automatically analyzing and classifying the reference structure in the 3D model of the welding system, the problem of low efficiency in manually generating reference structure cross-sectional diagrams is solved, and efficient and automated generation of 2D cross-sectional diagrams is achieved.

CN121685679AActive Publication Date: 2026-03-17JIHUA LAB
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Patent Information

Application Number
CN202610156584.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2026-02-04
Publication Date
2026-03-17
Estimated Expiration
2046-02-04

AI Technical Summary

Technical Problem

In automotive welding design systems, the generation of three-dimensional cross-sectional diagrams of reference structures relies on manual operation, resulting in low efficiency, long processing time, and the inability to create documented records.

Method used

By analyzing the reference structure in the 3D model of the welding system, its geometric features and spatial position are obtained, its generation category is automatically determined, and a 2D cross-sectional view is generated according to the preset reference plane, replacing manual repetitive operations.

Benefits of technology

It significantly improves the efficiency of generating reference structural cross-sectional diagrams, enabling automated batch output for easy subsequent review and use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the field of welding process treatment, and provides a sectional view generation method, system and device for a welding system reference structure and a medium, and the generation method comprises the steps: obtaining a reference structure in a three-dimensional model of a welding system; analyzing the obtained reference structure to obtain structure information of the reference structure; according to the structure information, performing axis class judgment on the reference structure to obtain a judgment result; acquiring a position relationship between the reference structure and a preset reference plane to obtain position information; determining a corresponding section plane according to the judgment result and the position information; based on the determined cross section plane, generating a cross section view of the reference structure, taking a welding system three-dimensional model as input, analyzing geometrical characteristics and spatial positions of the reference structure, matching different types of cross section plane calculation rules according to structure types, and finally outputting a two-dimensional cross section view meeting requirements, so that traditional manual repeated operation is replaced; and the working efficiency is greatly improved.
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Description

Technical Field

[0001] This application relates to the field of welding process processing, and in particular to a method, system, equipment and medium for generating cross-sectional views of a reference structure for a welding system. Background Technology

[0002] In automotive welding design systems, reference structures are distributed throughout the vehicle body. To demonstrate the position of these reference structures within the overall structure, three-dimensional cross-sectional views are typically used. While the position of each reference structure and its relationship to the vehicle body can be seen by changing the model's perspective in a 3D model, this cannot be documented. To create a more intuitive document showing the position of each reference structure within the vehicle body, a two-dimensional cross-sectional view with the optimal perspective needs to be generated for each reference structure. Currently, the generation of these cross-sectional views relies on manual labor. Given the large number of reference structures in a welding system, manually generating all the screenshots repeatedly is time-consuming and extremely inefficient. Summary of the Invention

[0003] This application aims to improve at least one technical problem in the background art.

[0004] This application provides a method for generating a cross-sectional view of a reference structure for a welding system, comprising: Obtain the reference structure from the 3D model of the welding system; The obtained reference structure is analyzed to obtain its structural information; Based on the structural information, the axis type of the benchmark structure is determined to obtain the judgment result; Obtain the positional relationship between the reference structure and the preset reference plane to obtain positional information; Based on the judgment results and location information, the cross-sectional plane is determined; Based on the determined cross-sectional plane, a cross-sectional view of the reference structure is generated.

[0005] According to some technical solutions of this application, the step of analyzing the acquired reference structure to obtain the structural information of the reference structure specifically includes: The obtained reference structure is analyzed to obtain its geometric features; The generation category of the reference structure is determined based on its geometric characteristics. Based on the generation category of the baseline structure, the structural information of the baseline structure is obtained.

[0006] According to some technical solutions of this application, determining the generation category of the reference structure based on the geometric features of the reference structure specifically includes: Based on the geometric features of the reference structure, determine whether the geometric features of the reference structure are formed by rotation about an axis. If so, then determine its generation category as axis class; If not, then its generation category is determined to be a non-axis class.

[0007] According to some technical solutions of this application, the preset reference plane is the base plate plane in the welding system; obtaining the positional relationship between the reference structure and the preset reference plane to obtain positional information specifically includes: Establish a local coordinate system for the reference structure; The origin position and the directions of each coordinate axis are extracted from the local coordinate system information; Obtain the normal direction of the Base plate plane; Compare the directions of each coordinate axis with the direction of the normal to obtain the positional relationship between the two; Location information is obtained based on location relationships.

[0008] According to some technical solutions of this application, the local coordinate system includes an X-axis, a Y-axis, and a Z-axis; the determination of the corresponding cross-sectional plane based on position information and preset non-axis type determination rules specifically includes: Based on the location information, the direction perpendicular to the Base board plane is taken as the first direction; Obtain the coordinate axes in the local coordinate system that are parallel to the normal direction of the Base plane; Analyze the parallel coordinate axes to determine the second direction; If the parallel coordinate axis is the Z-axis, then the second direction is determined to be the Y-axis parallel to the local coordinate system; If the parallel coordinate axis is the Y-axis, then the second direction is determined to be the Z-axis parallel to the local coordinate system; If the parallel coordinate axis is the X-axis, then the second direction is determined to be the Y-axis parallel to the local coordinate system; Based on the determined first and second directions, a cross-sectional plane is generated.

[0009] This application also provides a cross-sectional view generation system for a welding system reference structure, which includes: The acquisition module is used to acquire the reference structure in the 3D model of the welding system; The analysis module is used to analyze the acquired reference structure in order to obtain the structural information of the reference structure; The judgment module is used to perform axis classification judgment on the reference structure based on the structural information to obtain the judgment result; The position acquisition module is used to acquire the positional relationship between the reference structure and the preset reference plane in order to obtain positional information; The determination module is used to determine the corresponding cross-sectional plane based on the judgment result and position information; The generation module is used to generate a cross-sectional view of the reference structure based on the determined cross-sectional plane.

[0010] This application also provides a cross-sectional view generation device for a welding system reference structure, the cross-sectional view generation device for a welding system reference structure includes: a memory and at least one processor, the memory storing instructions; At least one of the processors invokes the instructions in the memory to cause the device to perform the steps of the method for generating a cross-sectional view of a welding system reference structure as described above.

[0011] This application also provides a computer-readable storage medium storing instructions that, when executed by a processor, implement the various steps of the method for generating a cross-sectional view of a welding system reference structure as described above.

[0012] The present application provides a method for generating cross-sectional views of a reference structure for a welding system, which has at least the following advantages: by taking a three-dimensional model of the welding system as input, analyzing the geometric features and spatial position of the reference structure, matching different types of cross-sectional plane calculation rules according to the structure category, and finally outputting a two-dimensional cross-sectional view that meets the requirements, it replaces traditional manual repetitive operations and greatly improves work efficiency. Attached Figure Description

[0013] Figure 1 A first flowchart of a method for generating a cross-sectional view of a welding system reference structure provided in an embodiment of this application; Figure 2 A second flowchart illustrating the method for generating a cross-sectional view of a welding system reference structure provided in this application embodiment; Figure 3 A third flowchart of a method for generating a cross-sectional view of a welding system reference structure provided in an embodiment of this application; Figure 4 A fourth flowchart illustrating the method for generating cross-sectional views of a welding system reference structure provided in this application embodiment; Figure 5 A fifth flowchart illustrating the method for generating a cross-sectional view of a welding system reference structure provided in this application embodiment; Figure 6 A sixth flowchart of a method for generating a cross-sectional view of a welding system reference structure provided in an embodiment of this application; Figure 7 A seventh flowchart of a method for generating a cross-sectional view of a welding system reference structure provided in an embodiment of this application; Figure 8 The cross-sectional view of the welding system reference structure provided in the embodiments of this application is used to generate the structural diagram of the system; Figure 9 A structural diagram of a cross-sectional view generation device for a welding system reference structure provided in this application embodiment. Detailed Implementation

[0014] The embodiments of this application are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention.

[0015] In the description of this application, it should be understood that the orientation descriptions, such as up, down, front, back, left, right, etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation or be constructed or operated in a specific orientation. Therefore, they should not be construed as limiting the present invention.

[0016] In the description of this application, unless otherwise expressly defined, terms such as "setup," "installation," and "connection" should be interpreted broadly, and those skilled in the art can reasonably determine the specific meaning of the above terms in this application in conjunction with the specific content of the technical solution.

[0017] The following is combined Figures 1 to 9 Embodiments of the present invention will be described.

[0018] A method for generating cross-sectional views of the reference structure of a welding system, including: S100: Obtain the reference structure in the 3D model of the welding system; scan the 3D model of the welding system to capture components that conform to the reference structure characteristics, and realize the batch extraction of all reference structures.

[0019] S200, Analyze the acquired reference structure to obtain the structural information of the reference structure; S300: Based on the structural information, perform axis type determination on the baseline structure to obtain the determination result; read the generated structural information package, extract the generation category identifier, if it is an axis type, obtain the determination result of generating an axis type structure, if it is a non-axis type, generate the determination result of a non-axis type structure.

[0020] S400: Obtain the positional relationship between the reference structure and the preset reference plane to obtain positional information; associate the positional information with the reference structure to provide conditions for determining the direction of the subsequent cross-sectional plane.

[0021] S500, based on the judgment result and position information, determine the corresponding cross-sectional plane; S600: Based on the determined cross-sectional plane, generate a cross-sectional view of the reference structure; convert the optimized cross-sectional profile into a two-dimensional graphic and generate a cross-sectional view according to a preset format.

[0022] Therefore, by taking the three-dimensional model of the welding system as input, analyzing the geometric features and spatial position of the reference structure, matching different types of cross-sectional plane calculation rules according to the structural category, and finally outputting a two-dimensional cross-sectional diagram that meets the requirements, the traditional repetitive manual operation is replaced, greatly improving work efficiency.

[0023] Furthermore, the cross-sectional views of all reference structures are output in batches for easy reference and use later.

[0024] In some embodiments, step S200 involves analyzing the acquired reference structure to obtain its structural information, specifically including: S210, Analyze the acquired reference structure to obtain the geometric features of the reference structure; Analyze each reference structure to extract core feature parameters, including the outline shape, key dimensions, and surface features of the structure, and determine the core features of its forming method, such as whether there is a rotational symmetry axis, whether it is a regular stretched profile, etc.

[0025] S220, based on the geometric characteristics of the reference structure, determine the generation category of the reference structure; based on the geometric characteristics, determine whether it is formed by rotation about an axis. For example, by verifying whether the cross-section of the structure is a concentric circle and whether the longitudinal profile is symmetrical along a certain axis, and combining with the geometric definition of a rotating body, determine whether its forming method is rotational forming. If yes, determine the generation category as shaft type: when the structure meets the rotational forming characteristics, automatically mark its category as shaft type reference structure and record the initial orientation information of the rotation axis. If no, determine the generation category as non-shaft type: when the structure does not meet the rotational forming characteristics, determine that it is stretch forming or other non-rotational forming method, and mark the category as non-shaft type reference structure.

[0026] Therefore, in some embodiments, step S220, based on the geometric features of the reference structure, determines the generation category of the reference structure, specifically including: S221, Based on the geometric features of the reference structure, determine whether the geometric features of the reference structure are formed by rotation around an axis; for example, compare the extracted geometric features with the rotational forming feature model to analyze whether there is a fixed rotation axis and a geometric shape that is symmetrical about the axis.

[0027] S222, if so, then determine its generation category as shaft type; when the rotational forming feature is satisfied, automatically mark the generation category of the reference structure as shaft type.

[0028] S223, if not, then its generation category is determined to be non-axial. When the rotational forming feature is not satisfied, the system automatically marks the generation category of the reference structure as non-axial.

[0029] S230, based on the generation category of the baseline structure, obtains the structural information of the baseline structure. The generation category and geometric feature data are integrated to form a standardized structural information package. For example, the shaft-type structural information package includes shaft type identifier, rotation axis features, and key dimensions; the non-shaft-type structural information package includes non-shaft type identifier, tension direction features, and key dimensions.

[0030] In some embodiments, the preset reference plane is the base plate plane in the welding system; step S400, obtaining the positional relationship between the reference structure and the preset reference plane to obtain positional information, specifically includes: S410, establish a local coordinate system for the reference structure. Using the functional core point of the reference structure as the origin, for example, for shaft-type structures, the origin is the midpoint of the rotation axis or the center of the end face; for non-shaft-type structures, the origin is the center of the reference surface in contact with the Base plate. Based on the geometric features and assembly posture of the structure, define the X, Y, and Z axes of the local coordinate system to ensure that the coordinate axis directions accurately reflect the spatial posture of the structure. For example, the Z-axis of a shaft-type structure coincides with the rotation axis, and a certain coordinate axis of a non-shaft-type structure is consistent with the stretching direction.

[0031] S420: Extract the origin position and the direction of each coordinate axis from the local coordinate system information; parse and extract the three-dimensional coordinate data of the origin and the direction parameters of the X, Y, and Z axes from the established local coordinate system, and form the basic position data from the extracted parameters.

[0032] S430: Obtain the normal direction of the Base board plane; identify and obtain the Base board components of the welding system, extract the planar features of the Base board to obtain the normal direction vector, which serves as a reference standard for positional comparison.

[0033] S440: Compare the directions of each coordinate axis with the normal direction to obtain their positional relationship. For example, calculate the angle between the X, Y, and Z axis direction vectors of the local coordinate system and the normal direction vector of the base plate, and determine whether the angle is 0° or 180°. Record the parallelism determination result of each coordinate axis with the normal direction to clarify which coordinate axis is consistent with or parallel to the normal direction of the base plate.

[0034] S450, positional information is obtained based on positional relationships. Parallelism determination results are integrated to generate positional information, explicitly marking coordinate axes parallel to the normal direction of the Base plate.

[0035] In some embodiments, step S500 determines the corresponding cross-sectional plane based on the judgment result and position information, specifically including: shaft-type structures entering the shaft-type cross-sectional plane calculation process, and non-shaft-type structures entering the non-shaft-type cross-sectional plane calculation process.

[0036] Specifically, S510, determines whether the determination result is a shaft-type structure; S520, if so, then the corresponding cross-sectional plane is determined based on the position information and the preset axis type determination rules; S530, if not, then determine the corresponding cross-sectional plane based on the position information and the preset non-axis type determination rules.

[0037] First, based on the position information, a first direction is determined, defined as the direction parallel to the normal direction of the base plate, ensuring that the H-direction of the cross-sectional plane is perpendicular to the base plate. Next, a second direction is determined by extracting the rotation axis direction vector of the shaft-like structure and calculating its projection direction on the base plate plane, defining this as the second direction. Finally, the cross-sectional plane is generated, using the origin of the local coordinate system as its origin. Combining the first and second directions, the cross-sectional plane is constructed, ensuring that the plane simultaneously passes through the rotation axis and the Z-axis of the base plate, and satisfies the directional requirements of both the first and second directions.

[0038] In some embodiments, the local coordinate system includes an X-axis, a Y-axis, and a Z-axis; in S530, the corresponding cross-sectional plane is determined based on the position information and a preset non-axis type determination rule, specifically including: S531, based on position information, takes the direction perpendicular to the Base board plane as the first direction; S532, obtain the coordinate axes in the local coordinate system that are parallel to the normal direction of the Base plate plane; S533, analyze the parallel coordinate axes to determine the second direction; S534, if the parallel coordinate axis is the Z-axis, then the second direction is determined to be the Y-axis parallel to the local coordinate system; S535, if the parallel coordinate axis is the Y-axis, then the second direction is determined to be the Z-axis parallel to the local coordinate system; S536, If the parallel coordinate axis is the X-axis, then the second direction is determined to be the Y-axis parallel to the local coordinate system; S537, Generate the cross-sectional plane according to the determined first and second directions.

[0039] Similarly, first, the first direction is determined. Consistent with the axis structure, the direction perpendicular to the Base plate plane is defined as the first direction based on the position information. Then, the parallel coordinate axes are analyzed: coordinate axes parallel to the Base plate normal direction are extracted from the position information. Next, the second direction is determined. If the parallel coordinate axis is the Z-axis, the second direction is defined as parallel to the Y-axis of the local coordinate system; if the parallel coordinate axis is the Y-axis, the second direction is defined as parallel to the Z-axis of the local coordinate system; if the parallel coordinate axis is the X-axis, the second direction is defined as parallel to the Y-axis of the local coordinate system. Finally, the cross-sectional plane is generated: using the origin of the local coordinate system as the origin of the cross-sectional plane, and combining the first direction and the determined second direction, the cross-sectional plane is constructed, ensuring that the plane is perpendicular to the base plate and that its normal is parallel to the corresponding axis of the local coordinate system.

[0040] This application also provides a cross-sectional view generation system for a welding system reference structure, which includes: Module 100 is used to acquire the reference structure in the three-dimensional model of the welding system; Analysis module 200 is used to analyze the acquired reference structure to obtain the structural information of the reference structure; The judgment module 300 is used to perform shaft type judgment on the reference structure based on the structural information to obtain the judgment result; The position acquisition module 400 is used to acquire the positional relationship between the reference structure and the preset reference plane in order to obtain position information; The determination module 500 is used to determine the corresponding cross-sectional plane based on the judgment result and position information; The generation module 600 is used to generate a cross-sectional view of the reference structure based on the determined cross-sectional plane.

[0041] This application also provides a cross-sectional view generation device for a welding system reference structure, the cross-sectional view generation device for a welding system reference structure includes: a memory and at least one processor, the memory storing instructions; At least one of the processors invokes the instructions in the memory to cause the logistics long-term single-time monitoring device to execute the various steps of the cross-sectional view generation method for the welding system reference structure as described in the above embodiment.

[0042] Figure 9This is a schematic diagram of a cross-sectional view generation device for a welding system reference structure provided in an embodiment of the present invention. The cross-sectional view generation device 700 for the welding system reference structure can vary significantly due to different configurations or performance. It may include one or more central processing units (CPUs) 710 (e.g., one or more processors) and a memory 720, and one or more storage media 730 (e.g., one or more mass storage devices) storing application programs 733 or data 732. The memory 720 and storage media 730 can be temporary or persistent storage. The program stored in the storage media 730 may include one or more modules (not shown in the diagram), each module including a series of instruction operations on the cross-sectional view generation device 700 for the welding system reference structure. Furthermore, the processor 710 may be configured to communicate with the storage media 730 and execute a series of instruction operations in the storage media 730 on the cross-sectional view generation device 700 for the welding system reference structure to implement the steps of the cross-sectional view generation method for the welding system reference structure provided in the above-described method embodiments.

[0043] The cross-sectional view generation device 700 for the welding system reference structure may also include one or more power supplies 740, one or more wired or wireless network interfaces 750, one or more input / output interfaces 760, and / or one or more operating systems 731, such as Windows Server, Mac OS X, Unix, Linux, FreeBSD, etc. Those skilled in the art will understand that... Figure 9 The cross-sectional view generation device structure of the welding system reference structure shown does not constitute a limitation on the cross-sectional view generation device of the welding system reference structure. It may include more or fewer components than shown, or combine certain components, or have different component arrangements.

[0044] The present invention also provides a computer-readable storage medium, which can be a non-volatile computer-readable storage medium or a volatile computer-readable storage medium, wherein the computer-readable storage medium stores instructions that, when executed on a computer, cause the computer to perform the steps of the method for generating a cross-sectional view of a welding system reference structure.

[0045] The preferred embodiments of the present invention have been described in detail above, but the present disclosure is not limited to the embodiments described. Those skilled in the art can make various equivalent modifications or substitutions without departing from the spirit of the present invention, and these equivalent modifications or substitutions are all included within the scope defined by the claims of the present disclosure.

Claims

1. A method for generating a cross-sectional view of a reference structure of a welding system, characterized in that: The method comprises the following steps: obtaining a reference structure in a three-dimensional model of a welding system; analyzing the obtained reference structure to obtain structure information of the reference structure; determining whether the reference structure is an axis type according to the structure information to obtain a determination result; obtaining a position relationship between the reference structure and a preset reference plane to obtain position information; determining a cross-sectional plane according to the determination result and the position information; and generating a cross-sectional view of the reference structure based on the determined cross-sectional plane.

2. The method of generating a cross-section view of a welding system reference structure of claim 1, wherein: The analysis of the obtained reference structure to obtain structure information of the reference structure specifically comprises: analyzing the obtained reference structure to obtain geometric features of the reference structure; determining a generation category of the reference structure according to the geometric features of the reference structure; and obtaining structure information of the reference structure based on the generation category of the reference structure.

3. The method of generating a cross-section view of a welding system reference structure of claim 2, wherein: The determination of the generation category of the reference structure according to the geometric features of the reference structure specifically comprises: determining whether the geometric features of the reference structure are formed by rotating around an axis according to the geometric features of the reference structure; if yes, determining that the generation category of the reference structure is an axis type; if no, determining that the generation category of the reference structure is a non-axis type.

4. The method of generating a cross-section view of a welding system reference structure of claim 3, wherein: The preset reference plane is a Base plate plane in the welding system; and the obtaining of the position relationship between the reference structure and the preset reference plane to obtain position information specifically comprises: establishing a local coordinate system of the reference structure; extracting an origin position and directions of coordinate axes from the local coordinate system information; obtaining a normal direction of the Base plate plane; comparing the directions of the coordinate axes with the normal direction to obtain a position relationship therebetween; and obtaining the position information based on the position relationship.

5. The method of generating a cross-section view of a welding system reference structure of claim 4, wherein: The determination of the corresponding cross-sectional plane according to the determination result and the position information specifically comprises: determining whether the determination result is an axis type structure; if yes, determining the corresponding cross-sectional plane based on the position information and a preset axis type determination rule; if no, determining the corresponding cross-sectional plane based on the position information and a preset non-axis type determination rule.

6. The method of generating a cross-section view of a welding system reference structure of claim 5, wherein: The determination of the corresponding cross-sectional plane based on the position information and the preset axis type determination rule specifically comprises: determining a direction perpendicular to the Base plate plane as a first direction based on the position information; determining a projection direction of a rotation axis of the reference structure on the Base plate plane as a second direction; and generating the cross-sectional plane according to the determined first direction and second direction.

7. The method of generating a cross-section view of a welding system reference structure of claim 5, wherein: The local coordinate system comprises an X axis, a Y axis and a Z axis; and the determination of the corresponding cross-sectional plane based on the position information and the preset non-axis type determination rule specifically comprises: determining a direction perpendicular to the Base plate plane as a first direction based on the position information; obtaining a coordinate axis parallel to the normal direction of the Base plate plane in the local coordinate system; analyzing the parallel coordinate axis to determine a second direction; if the parallel coordinate axis is the Z axis, determining the second direction as being parallel to the Y axis of the local coordinate system; if the parallel coordinate axis is the Y axis, determining the second direction as being parallel to the Z axis of the local coordinate system; if the parallel coordinate axis is the X axis, determining the second direction as being parallel to the Y axis of the local coordinate system; and generating the cross-sectional plane according to the determined first direction and second direction.

8. A cross-sectional view generation system for a reference structure of a welding system, comprising: An acquisition module is configured to acquire a reference structure in a three-dimensional model of a welding system; An analysis module is configured to analyze the acquired reference structure to obtain structure information of the reference structure; A judgment module is configured to perform shaft type judgment on the reference structure according to the structure information to obtain a judgment result; An acquisition position module is configured to acquire a position relationship between the reference structure and a preset reference plane to obtain position information; A determination module is configured to determine a cross-sectional plane according to the judgment result and the position information; A generation module is configured to generate a cross-sectional view of the reference structure based on the determined cross-sectional plane.

9. A device for generating a cross-sectional view of a reference structure of a welding system, characterized in that: The cross-sectional view generation device of the welding system reference structure comprises a memory and at least one processor, and the memory stores instructions; The at least one processor calls the instructions in the memory, so that the cross-sectional view generation device of the welding system reference structure performs each step of the cross-sectional view generation method of the welding system reference structure according to any one of claims 1-7.

10. A computer-readable storage medium having stored thereon instructions, the instructions comprising, The instructions are executed by the processor to implement each step of the cross-sectional view generation method of the welding system reference structure according to any one of claims 1-7.

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