Desulfurization, denitration and dust removal device

By combining steam nozzles, sonic soot blowers, and ceramic fiber filter tube assemblies with a spray dust suppression system, the problem of filter clogging caused by dust accumulation was solved, achieving a highly efficient flue gas purification effect and improving desulfurization and denitrification efficiency.

CN121868989AInactive Publication Date: 2026-04-17陈灏
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Patent Information

Application Number
CN202310801405.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2023-07-03
Publication Date
2026-04-17
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

In existing desulfurization, denitrification and dust removal devices, dust easily accumulates, causing filter screen blockage, affecting dust removal efficiency, and making it difficult to effectively control and remove dust.

Method used

A spray dust suppression system is adopted, which combines steam nozzles, sonic soot blowers, and ceramic fiber filter tube assemblies. High-pressure steam and sonic energy are used to remove accumulated ash, and desulfurization and denitrification are carried out in combination with catalysts. The spray dust suppression system is used to further purify the flue gas.

Benefits of technology

It effectively prevents dust accumulation, improves dust removal efficiency, ensures desulfurization and denitrification effects, and achieves efficient flue gas purification.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of dust removal devices, and discloses a desulfurization, denitrification and dust removal device which comprises a desulfurization, denitrification and dust removal integrated tower, a mounting plate is fixedly mounted at a smoke inlet of the desulfurization, denitrification and dust removal integrated tower, and smoke high-temperature steam inlet pipes are integrally arranged on the mounting plate at equal intervals in a communicating mode. Sound wave mounting chambers are integrally communicated with one side of the desulfurization, denitrification and dust removal integrated tower at equal intervals, a dust removal assembly is arranged in the desulfurization, denitrification and dust removal integrated tower, and the dust removal assembly comprises a steam pipe, a steam spraying cover, a sound wave soot blower and a ceramic fiber filter pipe assembly. By arranging the sound wave soot blower, compressed air energy is converted into sound wave energy through the sound wave generator, the sound wave energy is transmitted to a soot deposition area attached to the ceramic fiber filter pipe assembly through the sound wave guide pipe, and soot deposition particles generate reciprocating vibration through the sound energy so as to be separated from the upper surface of the ceramic fiber filter pipe assembly. And the purpose of removing accumulated dust is achieved.
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Description

Technical Field

[0001] This invention relates to the field of dust removal equipment technology, specifically a desulfurization and denitrification dust removal device. Background Technology

[0002] Waste gas purification mainly refers to the treatment of industrial waste gases generated in industrial sites, such as particulate matter, flue gas, odorous gases, and toxic and harmful gases. It is crucial for industrial waste gas desulfurization, denitrification, and dust removal.

[0003] Currently, Chinese Patent Publication No. CN105536416A discloses a desulfurization, denitrification, and dust removal device, including a desulfurization and denitrification reaction chamber, a gas-liquid phase separation chamber, and an ash collection hopper. The bottom of the desulfurization and denitrification reaction chamber is connected to the gas-liquid phase separation chamber via a connecting pipe. The ash collection hopper is connected to a dust removal pipe, and the other end of the dust removal pipe is connected to the upper end of the gas-liquid phase separation chamber. The dust removal pipe is connected to an air inlet pipe and contains multiple filter bags. The inner wall of the gas-liquid phase separation chamber is respectively provided with a vertically arranged first coil and a horizontally arranged second coil, with the first coil located above the second coil. Both the first and second coils are connected to liquid inlets. The device has a simple structure, is easy to use, and can effectively achieve desulfurization and denitrification. Furthermore, it can treat particulate matter in flue gas, making the entire treatment process more complete and effective.

[0004] Although the above technical solutions can effectively block dust by utilizing their dustproof functions, the accumulated dust can clog the filter screen over time. It is unclear how to effectively control or remove dust accumulation to ultimately achieve dust removal and improve desulfurization and denitrification efficiency. Summary of the Invention

[0005] The purpose of this invention is to provide a desulfurization, denitrification and dust removal device to achieve the purpose of dust removal.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a desulfurization, denitrification, and dust removal device, comprising an integrated desulfurization, denitrification, and dust removal tower, wherein an installation plate is fixedly installed at the flue gas inlet of the integrated desulfurization, denitrification, and dust removal tower, and high-temperature steam inlet pipes for flue gas are integrally connected at equal intervals on the installation plate, an acoustic installation chamber is integrally connected at equal intervals on one side of the integrated desulfurization, denitrification, and dust removal tower, and a steam chamber is integrally connected at the top of the integrated desulfurization, denitrification, and dust removal tower.

[0007] Preferably, the desulfurization, denitrification and dust removal integrated tower is equipped with a dust removal component, which includes a steam pipe, a steam spray hood, an acoustic soot blower and a ceramic fiber filter tube assembly. The steam pipe is integrally connected to the top of the steam chamber and the steam spray hood is integrally connected to the bottom of the steam chamber.

[0008] Preferably, the steam spray cover is provided with an atomizing spray seat, and the atomizing spray seat is provided with steam nozzles that are equidistantly connected around its circumference.

[0009] Preferably, the acoustic soot blowers are equidistantly arranged inside the acoustic installation chamber, and the acoustic soot blowers are arranged in groups of five, for a total of three groups.

[0010] Preferably, the ceramic fiber filter tube assembly is installed inside the desulfurization, denitrification and dust removal integrated tower, and is located below the steam spray hood.

[0011] Preferably, the ceramic fiber filter tube assembly includes coarse ceramic fiber filter tubes and fine ceramic fiber filter tubes, with the fine ceramic fiber filter tubes being equidistantly distributed on both sides of the coarse ceramic fiber filter tubes.

[0012] Preferably, a purification pipe is equidistantly connected to the other side of the integrated desulfurization, denitrification and dust removal tower, and a purification water pipe is connected to one end of the purification pipe. Atomizing spray heads are equidistantly connected to the bottom of the purification water pipe.

[0013] Preferably, the purification pipe, the purification water pipe, and the atomizing spray head together form a spray dust suppression system component.

[0014] Preferably, two sets of wave-type ultra-clean bag filters are installed directly below the spray dust suppression system components.

[0015] Preferably, the bottom of the integrated desulfurization, denitrification and dust removal tower is bucket-shaped, and a connecting seat is built into the bucket opening. A circulation pipe is equidistantly connected around the connecting seat. The other end of the circulation pipe penetrates the outer wall of the integrated desulfurization, denitrification and dust removal tower and extends into the interior, and is located between the spray dust suppression system components and the wave-type ultra-clean bag filter. A flue gas outlet is integrally connected at the middle position of the circulation pipe, and a solenoid valve is installed inside the flue gas outlet.

[0016] This invention provides a desulfurization, denitrification, and dust removal device. It has the following beneficial effects: (1) The present invention sets up a steam chamber for storing steam. When dust removal is carried out, high-pressure steam is used to blow away the accumulated dust inside. The impact force of the steam is greater than that of the soot particles. Under the coverage of the steam nozzle, the soot particles attached to the ceramic fiber filter tube assembly fall off, and then further dust removal is carried out.

[0017] (2) The present invention uses a sonic soot blower to convert compressed air energy into sonic energy through a sonic generator. The sonic energy is then transmitted to the dust accumulation area on the ceramic fiber filter tube assembly by a sonic wave guide. The sonic energy is used to make the dust particles vibrate back and forth, thereby detaching them from the surface of the ceramic fiber filter tube assembly and achieving the purpose of removing dust accumulation.

[0018] (3) By setting up a ceramic fiber filter tube assembly, when the flue gas passes through the ceramic fiber filter tube assembly, the dust is blocked and adsorbed on the surface of the ceramic fiber filter tube assembly, while nitrogen oxides and ammonia enter the interior of the ceramic fiber filter tube assembly. Since the interior of the ceramic fiber filter tube assembly is impregnated with a catalyst, when the flue gas enters the interior of the ceramic fiber filter tube assembly, a reaction occurs under the action of the catalyst, thereby carrying out desulfurization and denitrification. The dust blocked on the outer surface of the ceramic fiber filter tube assembly is blown to the bottom by the sonic soot blower and steam nozzle.

[0019] (4) This invention further reduces dust in the flue gas after desulfurization and denitrification by setting up a spray dust suppression system component and a wave-type ultra-clean bag filter. This causes the dust particles to fall off due to gravity after being covered by moisture. As the wastewater is discharged from the flue gas outlet, the connecting seat is equipped with a flue gas detector to detect parameters such as flue gas content. The detected flue gas content parameters are fed back to the external controller through the circuit. The controller controls the opening and closing of the solenoid valve in the flue gas outlet through the circuit based on the deviation between the actual measured flue gas content and the initial set flue gas content input on the controller. If the initial set flue gas content value is not reached, the flue gas will flow along the circulation pipe under the airflow and eventually flow to the bottom of the spray dust suppression system component to continue the dust suppression work until the initial set flue gas content value is reached. Attached Figure Description

[0020] Figure 1 This is a three-dimensional view of the structure of the present invention; Figure 2 This is a top view of the structure of the present invention; Figure 3 This is a side view of the structure of the present invention; Figure 4 This is a view of the internal structure of the present invention; Figure 5 This is a structural view of the steam chamber of the present invention; Figure 6 This is a structural view of the ceramic fiber filter tube assembly of the present invention.

[0021] In the diagram: 111 Desulfurization, denitrification and dust removal integrated tower, 112 Mounting plate, 113 Flue gas high-temperature steam inlet pipe, 114 Acoustic installation chamber, 115 Steam chamber, 2 Dust removal components, 211 Steam pipe, 212 Steam spray hood, 213 Atomizing spray base, 214 Steam nozzle, 215 Acoustic soot blower, 216 Ceramic fiber filter tube assembly, 2161 Coarse ceramic fiber filter tube, 2162 Fine ceramic fiber filter tube, 221 Purification pipe, 222 Purification water pipe, 223 Atomizing spray head, 224 Wave-type ultra-clean bag dust collector, 225 Connecting seat, 226 Circulation pipe, 227 Flue gas outlet. Detailed Implementation

[0022] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0023] Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the invention, and should not be construed as limiting the invention.

[0024] In the description of this invention, it should be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," and "circumferential" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this invention and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention.

[0025] In this invention, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances. Example 1

[0026] A preferred embodiment of the desulfurization, denitrification, and dust removal device provided by the present invention is as follows: Figure 1-6 As shown: A desulfurization, denitrification and dust removal device includes an integrated desulfurization, denitrification and dust removal tower 111. An installation plate 112 is fixedly installed at the flue gas inlet of the integrated desulfurization, denitrification and dust removal tower 111. High-temperature steam inlet pipes 113 are integrally connected and equidistantly arranged on the installation plate 112. An acoustic installation chamber 114 is integrally connected and equidistantly arranged on one side of the integrated desulfurization, denitrification and dust removal tower 111. A steam chamber 115 is integrally connected and arranged at the top of the integrated desulfurization, denitrification and dust removal tower 111. Example 2

[0027] Based on Example 1, a preferred embodiment of the desulfurization, denitrification, and dust removal device provided by the present invention is as follows: Figure 1-6 As shown: The desulfurization, denitrification and dust removal integrated tower 111 is equipped with a dust removal component 2. The dust removal component 2 includes a steam pipe 211, a steam spray hood 212, an acoustic soot blower 215, and a ceramic fiber filter tube assembly 216. The steam pipe 211 is integrally connected to the top of the steam chamber 115, and the steam spray hood 212 is integrally connected to the bottom of the steam chamber 115. An atomizing spray seat 213 is provided on the steam spray hood 212, and steam nozzles 214 are equidistantly connected around the atomizing spray seat 213. By setting up a steam chamber 115 to store steam, when dust removal is carried out, high-pressure steam is used to blow away the accumulated dust throughout the chamber. The impact force of the steam is greater than that of the soot particles. Under the coverage of the steam nozzle 214, the soot particles attached to the ceramic fiber filter tube assembly 216 are dislodged, and further dust removal is carried out.

[0028] The acoustic soot blowers 215 are equidistantly arranged inside the acoustic installation chamber 114, with five acoustic soot blowers per group, for a total of three groups. By setting up an acoustic soot blower 215, compressed air energy is converted into acoustic energy through an acoustic generator. The acoustic energy is then transmitted to the dust accumulation area attached to the ceramic fiber filter tube assembly 216 via an acoustic waveguide. The acoustic energy is used to cause the dust particles to vibrate back and forth, thereby detaching them from the surface of the ceramic fiber filter tube assembly 216 and achieving the purpose of removing the dust accumulation.

[0029] The ceramic fiber filter tube assembly 216 is installed inside the desulfurization, denitrification and dust removal integrated tower 111 and is located below the steam spray hood 212; the ceramic fiber filter tube assembly 216 includes a coarse ceramic fiber filter tube 2161 and a fine ceramic fiber filter tube 2162, and the fine ceramic fiber filter tube 2162 is equidistantly distributed on both sides of the coarse ceramic fiber filter tube 2161. By setting up a ceramic fiber filter tube assembly 216, when flue gas passes through the ceramic fiber filter tube assembly 216, dust is blocked and adsorbed on the surface of the ceramic fiber filter tube assembly 216, while nitrogen oxides and ammonia enter the interior of the ceramic fiber filter tube assembly 216. Since the interior of the ceramic fiber filter tube assembly 216 is impregnated with a catalyst, when the flue gas enters the interior of the ceramic fiber filter tube assembly 216, a reaction occurs under the action of the catalyst, thereby carrying out desulfurization and denitrification. The dust blocked on the outer surface of the ceramic fiber filter tube assembly 216 is blown downwards by the sonic soot blower 215 and the steam nozzle 214, effectively controlling dust accumulation or removing it, thereby ultimately achieving the effect of dust removal and helping to improve the desulfurization and denitrification efficiency.

[0030] On the other side of the desulfurization, denitrification and dust removal integrated tower 111, a purification pipe 221 is equidistantly connected, and a purification water pipe 222 is connected to one end of the purification pipe 221. Atomizing spray heads 223 are equidistantly connected to the bottom of the purification water pipe 222. The purification pipe 221, the purification water pipe 222 and the atomizing spray heads 223 together form a spray dust suppression system component. Two sets of wave-type ultra-clean bag filters 224 are installed directly below the spray dust suppression system components; By setting up a spray dust suppression system component and a wave-type ultra-clean bag filter 224, the flue gas that has already undergone desulfurization and denitrification is further dusted, causing the dust particles to fall due to gravity after being covered by moisture. As the wastewater is discharged from the flue gas outlet 227, the connecting seat 225 contains a flue gas detector to detect parameters such as flue gas content. The detected flue gas content parameters are fed back to an external controller through a circuit. The controller controls the opening and closing of the solenoid valve in the flue gas outlet 227 based on the deviation between the actual measured flue gas content and the initial set flue gas content input to the controller. If the initial set flue gas content value is not reached, the flue gas will be guided by the airflow along the circulation pipe and eventually flow to the area below the spray dust suppression system component to continue dust suppression until the initial set flue gas content value is reached.

[0031] The bottom of the desulfurization, denitrification and dust removal integrated tower 111 is bucket-shaped, and the bucket opening has a built-in connecting seat 225. The connecting seat 225 is equidistantly connected with circulation pipes 226. The other end of the circulation pipe 226 penetrates the outer wall of the desulfurization, denitrification and dust removal integrated tower 111 and extends into the interior, and is located between the spray dust suppression system components and the wave-type ultra-clean bag dust collector 224. The middle position of the circulation pipe 226 is integrally connected with a flue gas outlet 227, and a solenoid valve is installed inside the flue gas outlet 227.

[0032] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0033] Finally, it should be noted that the above descriptions are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A desulfurization, denitrification and dust removal device, comprising a desulfurization, denitrification and dust removal integrated tower (111), characterized in that: The flue gas inlet of the desulfurization, denitrification and dust removal integrated tower (111) is fixedly installed with an installation plate (112), and a flue gas high temperature steam inlet pipe (113) is integrally connected at equal intervals on the installation plate (112). A sound wave installation chamber (114) is integrally connected at equal intervals on one side of the desulfurization, denitrification and dust removal integrated tower (111), and a steam chamber (115) is integrally connected at the top of the desulfurization, denitrification and dust removal integrated tower (111).

2. The device according to claim 1, characterized in that: The desulfurization, denitrification and dust removal integrated tower (111) is equipped with a dust removal component (2). The dust removal component (2) includes a steam pipe (211), a steam spray hood (212), an acoustic soot blower (215), and a ceramic fiber filter tube assembly (216). The steam pipe (211) is integrally connected to the top of the steam chamber (115), and the steam spray hood (212) is integrally connected to the bottom of the steam chamber (115).

3. The device according to claim 2, characterized in that: The steam spray hood (212) is provided with an atomizing spray seat (213), and steam nozzles (214) are provided equidistantly on the atomizing spray seat (213).

4. The device according to claim 2, characterized in that: The acoustic soot blowers (215) are equidistantly arranged inside the acoustic installation chamber (114), and the acoustic soot blowers (215) are arranged in groups of five, for a total of three groups.

5. The device according to claim 2, characterized in that: The ceramic fiber filter tube assembly (216) is located inside the desulfurization, denitrification and dust removal integrated tower (111) and below the steam spray hood (212).

6. The device according to claim 2, characterized in that: The ceramic fiber filter tube assembly (216) includes a coarse ceramic fiber filter tube (2161) and a fine ceramic fiber filter tube (2162), with the fine ceramic fiber filter tube (2162) being equidistantly distributed on both sides of the coarse ceramic fiber filter tube (2161).

7. The desulfurization, denitrification, and dust removal device according to claim 1, characterized in that: The other side of the desulfurization, denitrification and dust removal integrated tower (111) is provided with a purification pipe (221) connected at equal intervals, and a purification water pipe (222) is connected to one end of the purification pipe (221). Atomizing spray heads (223) are connected to the bottom of the purification water pipe (222) at equal intervals.

8. The desulfurization, denitrification, and dust removal device according to claim 7, characterized in that: The purification pipe (221), the purification water pipe (222), and the atomizing spray head (223) together form a spray dust suppression system component.

9. A desulfurization, denitrification, and dust removal device according to claim 8, characterized in that: Two sets of wave-type ultra-clean bag filters (224) are installed directly below the spray dust suppression system components.

10. A desulfurization, denitrification, and dust removal device according to claim 7, characterized in that: The bottom of the desulfurization, denitrification and dust removal integrated tower (111) is bucket-shaped, and the bucket opening is equipped with a connecting seat (225). The connecting seat (225) is circumferentially connected with circulation pipes (226). The other end of the circulation pipe (226) penetrates the outer wall of the desulfurization, denitrification and dust removal integrated tower (111) and extends into the interior, and is located between the spray dust suppression system components and the wave-type ultra-clean bag dust collector (224). The middle position of the circulation pipe (226) is integrally connected with a flue gas outlet (227), and a solenoid valve is installed inside the flue gas outlet (227).

Citation Information

Patent Citations

  • Desulfurization and denitrification dust removal device

    CN105536416A