Method and system for automatically generating uncoiling profile curve of large-scale water conservancy special-shaped gradually-changing steel pipe

By using shape operator tensor diagonalization analysis and curvature-wall thickness coupling analysis, a blanking profile curve with second-order continuous differentiable properties is generated, which solves the problem of neutral layer dynamic displacement caused by curvature-wall thickness coupling in the manufacturing of large hydraulic irregularly shaped gradually changing steel pipes, and realizes high-precision manufacturing.

CN122365874APending Publication Date: 2026-07-10CHINA POWER CONSTRUCTION 14TH BUREAU (GUANGDONG) NEW ENERGY EQUIPMENT MANUFACTURING CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
CHINA POWER CONSTRUCTION 14TH BUREAU (GUANGDONG) NEW ENERGY EQUIPMENT MANUFACTURING CO LTD
Filing Date
2026-04-15
Publication Date
2026-07-10

AI Technical Summary

Technical Problem

Existing technologies cannot effectively solve the problems of neutral layer dynamic shift and spatial geometry disconnect from physical forming properties caused by curvature-wall thickness coupling in the manufacturing of large-scale hydraulic irregular-shaped gradually changing steel pipes. This results in metal flow extrusion, boundary distortion and sawtooth effect in the generated blanking profile, which cannot meet the requirements of high-precision manufacturing.

Method used

A topological feature set is constructed by diagonalizing the shape operator tensor to achieve a deep mapping between physical entity properties and geometric topological properties. Combined with curvature wall thickness coupling analytical calculation, the neutral layer offset is obtained and the feature compensation mesh is reconstructed. The two-dimensional coordinates are optimized using the global energy penalty function to generate a blanking profile curve with second-order continuous differentiable properties.

Benefits of technology

It eliminates the risk of distortion in unfolding accuracy and geometric interference in physical processing, ensuring that on-site assembly can be completed without secondary repairs, and significantly improving the manufacturing accuracy and efficiency of large hydraulic components.

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Abstract

This invention relates to the field of manufacturing large-scale hydraulic engineering irregular-shaped gradient steel pipes, and discloses a method and system for automatically generating the unfolded blanking contour curve of large-scale hydraulic engineering irregular-shaped gradient steel pipes. The method includes: acquiring and discretizing an initial design model; extracting shape operator tensors and binding them to a topological feature set; performing curvature-wall-thickness coupling analytical calculation of the neutral layer offset; translating to generate a feature compensation mesh and extracting the unfolding constraint set; constructing a two-dimensional coordinate system and performing dimensionality reduction and tiling iteration based on the initial coordinate set of the generatrix; determining the two-dimensional coordinates by minimizing the global energy penalty function; and generating the blanking contour curve through smooth curve fitting. This invention solves the problems of geometric interference and accuracy distortion in thick plate forming, achieves accurate restoration of the physical neutral layer and eliminates the need for secondary fitting, and improves the manufacturing accuracy and efficiency of large-scale hydraulic engineering components.
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Citation Information

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