Gas-liquid shunting device

By designing a gas-liquid diverter device with inclined deflector plate and arc-shaped deflector in the tunnel oven, the gas-liquid separation problem of high-temperature and high humidity gases is solved, efficient condensate collection and discharge, and the risk of equipment corrosion is reduced.

CN222165473UActive Publication Date: 2024-12-13SICHUAN CHUANJING CLEAN TECH HLDG +1
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Patent Information

Application Number
CN202420745338.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-11
Publication Date
2024-12-13
Estimated Expiration
2034-04-11

AI Technical Summary

Technical Problem

The high-temperature and high-humidity gas generated by existing tunnel ovens during the exhaust process need to be processed in gas-liquid separation, but the existing technology has failed to effectively achieve gas-liquid separation and water collection, resulting in low treatment efficiency and high equipment corrosion risk.

Method used

A gas-liquid diverting device is designed, including an inclined deflector and an arc-shaped deflector, and the through holes are arranged inclined to achieve gas-liquid separation, and condensate water is collected through the deflector to ensure that water does not flow.

Benefits of technology

It realizes rapid cooling of high-temperature hot air and collection and discharge of condensate, improves gas-liquid separation efficiency, reduces the risk of equipment corrosion, and is suitable for high-humidity and high-temperature gas treatment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a gas-liquid shunting device which comprises an obliquely arranged guide plate, a plurality of through holes penetrating through the guide plate are formed in the guide plate, the through holes are obliquely arranged, the high ends of the through holes are located on one side of the high end of the guide plate, and the low ends of the through holes face one side of the low end of the guide plate. The utility model has the advantages of novel structure and strong practicability. By means of the gas-liquid flow dividing device, hot air can be rapidly cooled, condensed water is separated from hot air water, the condensed water is collected, and after a certain amount of water is collected, the condensed water is reasonably discharged. The device is a special device for liquid-gas separation aiming at waste liquid contained in exhaust gas.
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Description

Technical Field

[0001] The utility model relates to the technical field of gas-liquid separation, and more specifically to a gas-liquid flow dividing device. Background Art

[0002] The tunnel oven is a special equipment that uses hot air circulation and far-infrared drying to dry various specifications of vials, ampoules, oral liquid bottles, etc. It is widely used in pharmaceutical factories to implement GMP transformation.

[0003] The airflow in the tunnel oven is divided into three stages: preheating, sterilization and cooling. During these three stages, the oven completes the drying of the medicine bottles. During the entire process, the tunnel oven will continue to generate exhaust air to remove moisture and heat.

[0004] The prior art has the following disadvantages:

[0005] The temperature and humidity content of the gas generated during the exhaust process is relatively high, and the high-temperature and high-humidity gas needs to be separated into gas and liquid. How to separate the gas and liquid and then separately process the separated gas and liquid has become a research direction for technical personnel in this field. Utility Model Content

[0006] The utility model aims to provide a processing device with gas-liquid separation and water collection functions, in order to solve the technical problems in the background technology.

[0007] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0008] A gas-liquid diversion device comprises: an inclined guide plate, wherein the guide plate is provided with a plurality of through holes penetrating the guide plate, the through holes are inclinedly arranged, the high ends of the through holes are located on the high end side of the guide plate, and the low ends of the through holes are toward the low end side of the guide plate.

[0009] In some embodiments, the through holes are arranged in a rectangular array.

[0010] In some embodiments, the through hole has a diameter of 1-5 mm.

[0011] In some embodiments, a plurality of guide grooves are provided on the upper surface of the guide plate, and the cross-section of the guide grooves is arc-shaped.

[0012] In some embodiments, the guide grooves are opened between adjacent rows of through holes.

[0013] Compared with the prior art, the utility model has the following beneficial effects:

[0014] The utility model has a novel structure and strong practicality. The gas-liquid diversion device of the present application can quickly cool down the hot air, separate the condensed water from the hot air, collect the condensed water, and reasonably discharge it after collecting a certain amount of water. The device is a special device for separating liquid and gas in the exhaust gas containing waste liquid. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the application state of the utility model.

[0016] Figure 2 It is a structural schematic diagram of a water collection and treatment device;

[0017] Figure 3 is a side view of the guide plate of this embodiment;

[0018] Figure 4 2 is a top view of the guide plate of this embodiment.

[0019] Illustrations: 1-negative pressure double-sealed high-efficiency air supply outlet, 2-first combined return air outlet, 3-Venturi variable air volume device, 4-first Venturi constant air volume device, 5-water collection and treatment device, 6-clean air supply device, 7-controller, 8-exhaust treatment device, 9-first gas flow control device, 10-second gas flow control device, 11-second combined return air outlet, 12-second Venturi constant air volume device, 13-air outlet, 14-gas treatment device, 15-gas-liquid diversion device, 16-air inlet, 17-waste liquid discharge outlet, 18-installation slide, 19-filter layer, 20-through hole, 21-waste liquid collection chamber, 22-guide groove. DETAILED DESCRIPTION

[0020] In order to make the purpose, technical solutions and advantages of the present application clearer, the technical solutions in the embodiments of the present application will be described in more detail below in conjunction with the drawings in the preferred embodiments of the present application. In the drawings, the same or similar reference numerals throughout represent the same or similar parts or parts with the same or similar functions. The described embodiments are part of the embodiments of the present application, not all of the embodiments. The embodiments described below with reference to the drawings are exemplary and are intended to be used to explain the present application, and should not be construed as limitations on the present application. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present application.

[0021] The embodiments of the present application are described in detail below with reference to the accompanying drawings.

[0022] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, or it can be an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0023] In the description of the present application, it should be understood that the terms "upper", "lower", "front", "back", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating orientations or positional relationships, are orientations or positional relationships based on the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.

[0024] In addition, the terms "comprises," "comprising," and "having," and any variations thereof, are intended to cover a non-exclusive inclusion, for example, a process, method, system, product, or display that includes a series of steps or elements is not necessarily limited to those steps or elements explicitly listed but may include other steps or elements not explicitly listed or inherent to such process, method, product, or display.

[0025] The following will be combined Figure 1-4 , an exhaust system for a tunnel oven involved in the embodiment of the present application is described in detail. It is worth noting that the following embodiments are only used to explain the present application and do not constitute a limitation of the present application. In order to better illustrate the present application, it is applied to an exhaust system for a tunnel oven for detailed description below.

[0026] Embodiment 1:

[0027] See also Figure 1-4 As shown, an exhaust system for a tunnel oven comprises: a water collection and treatment device 5, a first gas flow control device 9, an exhaust treatment device 8, a Venturi variable air volume device 3, and a clean air supply device 6. The water collection and treatment device 5 is used to collect the hot air from the heating section of the tunnel oven, cool the hot air, and precipitate condensed water; the first gas flow control device 9 is used to collect the exhaust air from the cooling section of the tunnel oven, and merge it with the air coming out of the water collection and treatment device 5 to form a first mixed gas; the exhaust treatment device 8 is used to discharge a part of the first mixture to the outside; the Venturi variable air volume device 3 is used to collect the exhaust air from the preheating section of the tunnel oven, and merge it with the remaining part of the first mixture to form a second mixed gas; the clean air supply device 6 is used to mix the second mixed gas with outdoor fresh air and then enter the heating section of the tunnel oven.

[0028] A second gas flow control device 10 is provided on the pipeline between the water collection treatment device 5 and the heating section of the tunnel oven. A first venturi constant air volume device 4 is provided on the pipeline for conveying the first mixed gas; a second venturi constant air volume device 12 is provided on the pipeline for the clean air supply device 6 to supply air to the tunnel oven. The clean air supply device 6 can be an air conditioning unit, and the exhaust air treatment device 8 can be a fan with a filter. Both are commonly used components in the existing clean fresh air industry.

[0029] The water collection and treatment device 5 includes: a box body, an air inlet 16, an air outlet 13, a gas processing device 14, and a gas-liquid diversion device 15. A penetrating installation cavity is provided in the box body; the air inlet 16 is arranged at one end of the installation cavity; the air outlet 13 is arranged at the other end of the installation cavity; the gas processing device 14 is arranged on the side of the installation cavity close to the air outlet 13, and is used to adsorb impurities in the gas; the top of the gas-liquid diversion device 15 is rotatably connected to the box body through a connecting part; the top of the gas-liquid diversion device 15 is rotatably connected, which is convenient for fine-tuning according to the length of the air inlet 16 during actual installation, so as to facilitate installation.

[0030] The gas-liquid flow separation device 15 is obliquely disposed in the installation cavity and is located below the gas processing device 14 , and is used to separate the condensate flowing back onto the gas-liquid flow separation device 15 from the gas.

[0031] When the tunnel oven is running, the hot air in the heating section enters the water collection and treatment device 5 through the second gas flow control device 10 (with memory function). The hot air enters the water collection and treatment device 5 through the air inlet 16. The temperature of the hot air will be reduced when passing through the gas-liquid diverter 15. When the hot air continues to meet or pass through the gas treatment device 14 upward, the temperature of the hot air will drop rapidly, and condensed water will be precipitated at the same time. After a certain amount of condensed water is accumulated, it will drip into the gas-liquid diverter 15 under the action of gravity, slide down along the gas-liquid diverter 15 and then be collected.

[0032] The exhaust air of the cooling section passes through the first combined return air port 2, passes through the first gas flow control device 9 (with memory function), and merges with the air coming out of the air outlet of the water collection treatment device 5. The air flow rate is controlled by the first Venturi constant air volume device 4. A part of the air is discharged outdoors through the exhaust treatment device 8, and the other part enters the clean air supply device 6 with the air passing through the Venturi variable air volume device 3. The outdoor fresh air enters the clean air supply device 6 and merges with the return air, and then passes through the second Venturi constant air volume device 12 from the negative pressure double-sealed high-efficiency air supply port 1 to enter the heating section. The exhaust air of the preheating section passes through the second combined return air port 11, passes through the Venturi variable air volume device 3, and merges with a part of the exhaust air of the heating section and the cooling section. Enter the clean air supply device 6.

[0033] In order to better realize the system adjustment, the exhaust system also includes a controller 7, which is respectively connected to the exhaust treatment device 8, the first gas flow control device 9, the second gas flow control device 10, the clean air supply device 6, and the venturi variable air volume device 3. The controller 7 captures the temperature and humidity of the tunnel oven, and controls the air volume, temperature, humidity, and pressure difference through the venturi variable air volume device 3, the first gas flow control device 9 (with memory function), the second gas flow control device 10 (with memory function), the exhaust treatment device 8, and the clean air supply device 6.

[0034] The second gas flow control device 10 (with memory function) controls the amount to avoid the temperature in the heating section being too high or too low. The first venturi constant air volume device 4, the second venturi constant air volume device 12 and the venturi variable air volume device 3 adjust the pressure difference to maintain the positive pressure in the oven. The first venturi constant air volume device 4 and the venturi variable air volume device 3 can ensure the stability of the pressure difference in the room.

[0035] In some embodiments, the gas processing device 14 includes an installation slide 18 disposed in the installation cavity and a filter layer 19 slidably installed in the installation slide 18. This structure allows for regular replacement of the filter layer 19. The filter layer 19 is an activated carbon filter layer 19 or a glass fiber filter layer 19, which can remove harmful components in the gas.

[0036] In some embodiments, the gas-liquid diversion device 15 includes a guide plate, which is tilted and has a plurality of through holes 20 that penetrate the guide plate. The through holes 20 are tilted and arranged in a rectangular array. The aperture of the through holes 20 is 1-5 mm, preferably 5 mm. The high end of the through hole 20 is located on the high end side of the guide plate, and the low end of the through hole 20 faces the low end side of the guide plate. In this structure, high-temperature gas with high water content can pass through, and condensed water will not flow away from the through hole 20 when falling, because the through hole 20 is also tilted, thereby achieving diversion and further achieving gas-liquid diversion.

[0037] In some embodiments, the upper surface of the guide plate is provided with a plurality of guide grooves 22, and the cross section of the guide grooves 22 is arc-shaped. The guide grooves 22 are provided between adjacent rows of through holes 20. The arc-shaped guide grooves 22 are provided on the surface of the guide plate to facilitate the condensed water dripping onto the upper surface of the guide plate to flow into the waste liquid collection chamber 21 for collection.

[0038] In some embodiments, a waste liquid collection chamber 21 is formed between the guide plate, the side wall of the box body, and the air inlet 16. The waste liquid collection chamber 21 is used to collect condensed liquid guided from the guide plate, and a waste liquid discharge port 17 is provided at the lower part of the waste liquid collection chamber 21. The collection and discharge of condensed water is realized to prevent it from corroding and polluting the pipeline system.

[0039] The above description is only a preferred embodiment of the present invention and is used to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A gas-liquid flow separation device, characterized in that: include: The guide plate is arranged obliquely, and a plurality of through holes penetrating the guide plate are arranged on the guide plate. The through holes are arranged obliquely, and the high ends of the through holes are located on the high end side of the guide plate, and the low ends of the through holes are toward the low end side of the guide plate.

2. A gas-liquid flow separation device according to claim 1, characterized in that: The through holes are arranged in a rectangular array.

3. A gas-liquid flow separation device according to claim 1, characterized in that: The through hole has a diameter of 1-5 mm.

4. A gas-liquid flow dividing device according to claim 1, characterized in that: The upper surface of the guide plate is provided with a plurality of guide grooves, and the cross section of the guide grooves is arc-shaped.

5. A gas-liquid flow separation device according to claim 4, characterized in that: The guide grooves are arranged between adjacent rows of through holes.

Citation Information

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