Fixing and clamping device for plastic part machining

By designing a fixed clamping device including vacuum suction cup, airbag and rotating motor, the problem of insecure fixing of plastic parts is solved, efficient processing and reduced waste rate are achieved, and production efficiency and cost control are improved.

CN222177405UActive Publication Date: 2024-12-17ASIA PLASTICS (GUANGZHOU) PLASTIC TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202420597169.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-26
Publication Date
2024-12-17
Estimated Expiration
2034-03-26

AI Technical Summary

Technical Problem

When fixing plastic parts, the existing plastic parts fixing clamping devices are prone to problems of unstable fixing due to different specifications, resulting in position deviation during processing, low efficiency, low pass rate, and high scrap rate, which affects production cost control.

Method used

A fixed clamping device including a frame, a support plate, a workbench, a main clamping mechanism, an auxiliary clamping mechanism, a limiting mechanism and an airbag are designed, and the vacuum suction cup, an airbag and a flexible air tube are clamped and fixed. Combined with the rotating motor and the limiting mechanism, it is suitable for plastic parts of different sizes and shapes to avoid damage caused by brute force clamping.

Benefits of technology

It realizes stable fixation of plastic parts, avoids position deviation, improves processing accuracy and product qualification rate, reduces waste rate, and improves production efficiency and cost control.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222177405U_ABST
Patent Text Reader

Abstract

The utility model discloses a fixing and clamping device for plastic part processing, which comprises a frame, a support plate, a working table, a main clamping mechanism and an auxiliary clamping mechanism, the top of the frame is provided with the support plate, the center of the support plate is provided with a through hole, the through hole is provided with a rotating seat, the bottom of the support plate is provided with a rotating motor, and the rotating seat is provided with a rotating shaft. The working table plate is arranged on the rotating seat, the rotating motor penetrates through the rotating seat to be connected with the working table plate, the main clamping mechanism is arranged in the center of the working table plate, and the auxiliary clamping mechanisms are arranged on any two opposite edges of the working table plate respectively; wherein the main clamping mechanism is a vacuum chuck. The plastic part clamping and fixing device can meet the clamping and fixing requirements of plastic parts of different sizes, shapes and specifications, effectively solves the problem that the rejection rate is high due to the fact that the plastic parts are prone to position deviation when stressed in the machining process, guarantees machining accuracy, improves the product percent of pass and production efficiency of the plastic parts, greatly reduces the rejection rate, and reduces the production cost. And production cost control is facilitated.
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Description

Technical Field

[0001] The utility model belongs to the technical field of plastic parts processing, and in particular relates to a fixing clamping device used for plastic parts processing. Background Art

[0002] Plastic parts are widely used. Before use, plastic parts often need to be further processed into shapes that meet the requirements, such as grinding burrs, chamfering, and fine-cutting slots. At present, when processing the surface of plastic parts, the plastic parts need to be fixed and clamped before processing. Due to the different specifications of plastic parts when fixing the plastic parts, the existing fixing and clamping is prone to loose fixation after the plastic parts are fixed, causing the plastic parts to have positional displacement during the processing. This is not only inefficient, but also easily leads to a low plastic product qualification rate and a high scrap rate, which is not conducive to production cost control.

[0003] Therefore, developing a clamping device suitable for plastic parts processing is the key to solving the problem. Utility Model Content

[0004] The utility model provides a fixing clamping device for processing plastic parts.

[0005] The utility model is realized through the following technical scheme: it includes a frame, a supporting plate, a workbench, a main clamping mechanism, and an auxiliary clamping mechanism, wherein the supporting plate is arranged on the top of the frame, a through hole is arranged at the center of the supporting plate, a rotating seat is installed on the through hole, a rotating motor is arranged at the bottom of the supporting plate, the workbench is arranged on the rotating seat, the rotating motor passes through the rotating seat to connect the workbench, the main clamping mechanism is arranged at the center of the workbench, and auxiliary clamping mechanisms are respectively arranged at any two opposite edges of the workbench; wherein the main clamping mechanism is a vacuum suction cup.

[0006] Furthermore, the four corners of the workbench are respectively provided with limiting mechanisms, which include a support, a limiting plate, and a spring. The supports are respectively fixedly provided at the four corners of the workbench, and a limiting plate is provided on the inner side of the support, and each limiting plate points to the center of the workbench. One end of the spring is connected to the support, and the other end is connected to the limiting plate.

[0007] Furthermore, the auxiliary clamping mechanism includes a support, a clamping plate, and a clamping drive member. The supports are fixedly arranged at the edges of the work table, and the clamping drive member is arranged on the support. The clamping drive member points to the center of the work table, and the clamping plate is arranged at the working end of the clamping drive member.

[0008] Furthermore, an air bag is arranged on the inner side of the limiting plate, and the air bag is connected to the air source through a flexible air pipe.

[0009] Furthermore, an air bag is arranged on the inner side of the splint, and the air bag is connected to the air source through a flexible air pipe.

[0010] The beneficial effects of the utility model are as follows: the utility model has a compact structure and is easy to use and operate. It can quickly limit and clamp plastic parts, and adopts air bags to adapt to the clamping and fixing needs of plastic parts of different sizes, shapes and specifications in a flexible clamping and fixing manner, thereby further improving stability and avoiding the situation where brute force clamping causes damage to the surface of plastic parts. It effectively solves the problem of high scrap rate caused by positional displacement of plastic parts due to force during processing, and enables the tool to process plastic parts more accurately, which not only improves the product qualification rate and production efficiency of plastic parts, but also greatly reduces the scrap rate, which is beneficial to production cost control. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is a structural schematic diagram of the utility model;

[0012] Figure 2 for Figure 1 A is a schematic diagram of the enlarged structure of the middle part;

[0013] Figure 3 It is a schematic diagram of the top view structure of the utility model;

[0014] Figure 4 It is a schematic diagram of the structure of the airbag and the conductive metal sheet;

[0015] Numbers in the figure: 1~frame, 2~support plate, 3~rotating seat, 4~rotating motor, 5~working table, 6~main clamping mechanism, 7~auxiliary clamping mechanism, 8~support, 9~clamping plate, 10~clamping drive member, 11~limiting mechanism, 12~limiting plate, 13~spring, 14~airbag, 15~annular groove, 16~ball, 17~conductive metal sheet. DETAILED DESCRIPTION

[0016] In order to enable those skilled in the art to better understand the technical solution of the utility model, its specific implementation method is described in detail below with reference to the accompanying drawings.

[0017] like Figures 1 to 4 The fixed clamping device for plastic parts processing shown in the figure includes a frame 1, a supporting plate 2, a workbench 5, a main clamping mechanism 6, and an auxiliary clamping mechanism 7. The supporting plate 2 is arranged on the top of the frame 1, a through hole is arranged at the center of the supporting plate 2, a rotating seat 3 is installed on the through hole, a rotating motor 4 is arranged at the bottom of the supporting plate 2, the workbench 5 is arranged on the rotating seat 3, and the rotating motor 4 passes through the rotating seat 3 to connect to the workbench 5, a main clamping mechanism 6 is arranged at the center of the workbench 5, and auxiliary clamping mechanisms 7 are respectively arranged at any two opposite edges of the workbench 5; wherein, the main clamping mechanism 6 is a vacuum suction cup, and the vacuum suction cup is connected to the air source through a flexible air pipe.

[0018] The four corners of the workbench 5 are respectively provided with a limiting mechanism 11, and the limiting mechanism 11 includes a support 8, a limiting plate 12, and a spring 13. The supports 8 are respectively fixedly provided at the four corners of the workbench 5, and a limiting plate 12 is provided on the inner side of the support 8, and each limiting plate 12 points to the center of the workbench 5. One end of the spring 13 is connected to the support 8, and the other end is connected to the limiting plate 12. The spring 13 is provided so that there is a certain range of buffering and adjustment distance during clamping, which effectively avoids damage to plastic parts caused by excessive clamping.

[0019] The auxiliary clamping mechanism 7 includes a support 8, a clamping plate 9, and a clamping drive 10. The supports 8 are fixedly arranged at the edges of the work table 5. The clamping drive 10 is arranged on the support 8. The clamping drive 10 points to the center of the work table 5. The clamping plate 9 is arranged at the working end of the clamping drive 10. The clamping drive 10 controls the clamping plate 9 for clamping.

[0020] An air bag 14 is arranged on the inner side of the limiting plate 12, and the air bag 14 is connected to an air source through a flexible air pipe.

[0021] An air bag 14 is arranged on the inner side of the splint 9, and the air bag 14 is connected to an air source through a flexible air pipe.

[0022] The air source is an air pump, which is arranged at the lower part of the frame 1 or in a special place in the workshop. An air valve is arranged between the air pump and each flexible air pipe.

[0023] The flexible air pipe is a spiral spring hose.

[0024] The clamping drive member 10 is a pneumatic cylinder or a hydraulic cylinder.

[0025] The four corners of the bottom of the frame 1 are respectively provided with adjustment pads which are threadedly connected with the frame 1, so that the frame 1 can be placed on an uneven ground for leveling.

[0026] The working surface, i.e. the inner side surface, of any of the airbags 14 is provided with a conductive metal sheet 17, which is connected to an electrostatic conductor. The conductive metal sheet 17 is used to guide and release the static electricity generated by the plastic part during the processing in real time to avoid interference and debris adsorbed on the plastic part.

[0027] The support plate 2 is provided with an annular groove 15 on its periphery, and a plurality of balls 16 are arranged in the annular groove 15. The worktable 5 confines the balls 16 in the annular groove 15, and there are at least three balls 16 in the annular groove 15. The balls 16 are used to support the worktable 5 to avoid tilting due to unstable center of gravity.

[0028] The working method of the utility model is as follows: the plastic parts to be processed are placed on the main clamping mechanism 6, which adsorbs and fixes them, and then the auxiliary clamping mechanism 7 is started to clamp the sides of the plastic parts to solve the horizontal shaking problem that may occur during processing. In order to further improve the reliability of clamping, a limit mechanism 11 is also provided to assist the auxiliary clamping mechanism 7 in clamping the sides of the plastic parts, and the plastic parts are clamped and fixed from multiple directions. Through multiple clamping and fixing, the clamping dead angles are eliminated, the clamping and fixing effect is improved, and it is ensured that the plastic parts will not slide or move during subsequent processing and measurement; during the processing, the rotating motor 4 can be started to drive the worktable 5 to rotate arbitrarily within the angle range of 0 to 180 degrees to adjust the processing position of the plastic parts, thereby further improving the convenience of clamping and use.

Claims

1. A fixing and clamping device for plastic parts processing, characterized in that: The invention comprises a frame (1), a support plate (2), a workbench (5), a main clamping mechanism (6), and an auxiliary clamping mechanism (7); the support plate (2) is arranged on the top of the frame (1); a through hole is arranged at the center of the support plate (2); a rotating seat (3) is installed on the through hole; a rotating motor (4) is arranged at the bottom of the support plate (2); the workbench (5) is arranged on the rotating seat (3); the rotating motor (4) passes through the rotating seat (3) and is connected to the workbench (5); the main clamping mechanism (6) is arranged at the center of the workbench (5); and auxiliary clamping mechanisms (7) are respectively arranged at any two opposite edges of the workbench (5); wherein the main clamping mechanism (6) is a vacuum suction cup.

2. The fixing and clamping device for plastic parts processing according to claim 1, characterized in that: The four corners of the workbench (5) are respectively provided with a limiting mechanism (11), the limiting mechanism (11) comprising a support (8), a limiting plate (12), and a spring (13); the support (8) is respectively fixedly provided at the four corners of the workbench (5); a limiting plate (12) is provided on the inner side of the support (8), and each limiting plate (12) points to the center of the workbench (5); one end of the spring (13) is connected to the support (8), and the other end is connected to the limiting plate (12).

3. The fixing and clamping device for plastic parts processing according to claim 1, characterized in that: The auxiliary clamping mechanism (7) comprises a support (8), a clamping plate (9), and a clamping drive member (10). The support (8) is fixedly arranged at the edge of the workbench (5), and the clamping drive member (10) is arranged on the support (8). The clamping drive member (10) points to the center of the workbench (5), and the clamping plate (9) is arranged at the working end of the clamping drive member (10).

4. The fixing and clamping device for plastic parts processing according to claim 2, characterized in that: An air bag (14) is arranged on the inner side of the limiting plate (12), and the air bag (14) is connected to an air source via a flexible air pipe.

5. The fixing and clamping device for plastic parts processing according to claim 3, characterized in that: An air bag (14) is arranged on the inner side of the splint (9), and the air bag (14) is connected to an air source via a flexible air pipe.

6. The fixing and clamping device for plastic parts processing according to claim 3, characterized in that: The clamping drive component (10) is a pneumatic cylinder or a hydraulic cylinder.

7. The fixing and clamping device for plastic parts processing according to claim 4 or 5, characterized in that: A conductive metal sheet (17) is provided on the working surface, i.e. the inner side surface, of any of the air bags (14), and the conductive metal sheet (17) is connected to the electrostatic wire.

8. The fixing and clamping device for plastic parts processing according to claim 1, characterized in that: The support plate (2) is provided with an annular groove (15) on its periphery, a plurality of balls (16) are arranged in the annular groove (15), and the workbench (5) confines the balls (16) in the annular groove (15).