Anti-blocking device for paver hopper
By designing rotating rollers, assembly rods and anti-blocking drills in the paver hopper, the problem of large energy consumption in the existing technology is solved, the hopper discharge rate and anti-blocking efficiency are improved, and more efficient Energy utilization.
Patent Information
- Application Number
- CN202420659133.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-02
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-04-02
AI Technical Summary
The existing paver hopper consumes a lot of energy during the blockage prevention process and needs to be improved to improve energy utilization.
An anti-blocking device including a bracket, a storage hopper, a feed rack, a conveyor belt, a roller, a reducer and a motor is designed. The rotating roller, an assembly rod and an anti-blocking drill bit are used to realize the dual use of the motor through the transmission belt. The rotating roller drives the arc-shaped piece to squeeze the limit head and the anti-blocking drill bit to prevent the hopper from being blocked and to use the reset spring to achieve the reset of the anti-blocking drill bit.
The hopper discharge rate and anti-blocking efficiency are improved, energy consumption is reduced, and a more efficient anti-blocking effect is achieved.
Smart Images

Figure CN222182978U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of anti-blocking of a paver hopper, in particular to an anti-blocking device for a paver hopper. Background Art
[0002] When constructing a highway, it is necessary to spread various base or surface materials. The paving work is usually carried out using a paver. The raw materials enter the feeding device of the paver, and after transportation and material distribution, they are evenly poured on the road surface for paving.
[0003] After searching, it was found that the "A Paving Machine Feeding Device" disclosed in Chinese Patent Publication No. CN219547486U includes a feeding hopper, and the feeding hopper is provided with a driving member and an anti-blocking structure. The anti-blocking structure includes a cross bar and a vertical bar. The lower end of the cross bar is fixedly connected to the vertical bar, and the lower end of the vertical bar is fixedly connected to a moving block. The driving member is slidably connected to the cross bar, and the feeding hopper is provided with an annular groove, and the annular groove is provided with a plurality of protrusions along the circumference. The two ends of the cross bar are located inside the annular groove, and the feeding hopper is provided with a heating member. By adopting the above technical solution, the driving member drives the cross bar to rotate, the annular groove limits the cross bar, and the protrusion enables the cross bar to drive the vertical bar to move. The movable block at the lower end of the vertical rod is located at the outlet of the feeding hopper. The movable block moves up and down with the vertical rod to clear the paving materials at the outlet of the feeding hopper to prevent the materials from being blocked. The vertical rod drives the connecting rod to rotate. The plug block is located in the spiral groove. The spiral groove has a limiting effect on the plug block, so that the movable cylinder moves vertically along the length of the slide groove. The two toggle rings toggle the materials inside the feeding hopper in the vertical direction to further prevent the materials from being blocked. The rotating motor drives the toggle ring to rotate. The triangular block rotates with the toggle ring to toggle the asphalt materials near the toggle ring to further prevent the materials from being blocked.
[0004] In actual applications, the existing paver hopper consumes a lot of energy to prevent the hopper from being blocked. It should be improved to increase the energy utilization rate, so the anti-blocking structure needs to be modified. Utility Model Content
[0005] The main purpose of the utility model is to provide an anti-blocking device for a paver hopper, which can effectively solve the problems raised in the background technology.
[0006] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0007] A blocking prevention device for a hopper of a paver comprises a bracket, a storage hopper, a feed rack, a feed box, a conveyor belt, a roller, a reducer and a motor, wherein the storage hopper is mounted on the bracket, the feed rack is placed at the upper end opening of the storage hopper, the feed box is located at the upper end of the feed rack, the conveyor belt is mounted at the lower end of the feed box via a roller, one of the rollers is connected to a motor via a reducer to drive the conveyor belt to transport materials, a rotating roller is mounted at the lower end of the feed rack, and a transmission shaft is provided at one end of the rotating roller, the transmission shaft and the roller are connected via a transmission belt, a plurality of arc-shaped pieces are provided on the side wall of the rotating roller, and the arc-shaped pieces drive the material at the outlet of the feed rack to move;
[0008] A support frame is set at the upper opening of the storage hopper, and an assembling rod is inserted into the center of the support frame, the lower end of the assembling rod is connected to an anti-blocking drill bit, the upper end of the assembling rod is connected to a limiting head, a return spring is set between the limiting head and the support frame, and the rotating roller drives the arc-shaped sheet to squeeze the limiting head to make the anti-blocking drill bit move downward.
[0009] According to an optional solution of the utility model, the assembly rod and the anti-blocking drill bit are placed at the center of the storage hopper, the support frame is divided into a disc portion and a straight bar portion, the straight bar portion is symmetrically arranged on the disc portion, and the support frame is fixed to the storage hopper by bolts;
[0010] According to an optional solution of the utility model, the lower end of the assembly rod is a stud portion, the upper end of the assembly rod is a threaded hole, a plurality of assembly rods are assembled through the stud portion and the threaded hole, and the anti-blocking drill bit and the assembly rod are connected through the stud portion and the threaded hole;
[0011] In an optional solution of the utility model, the limit head is installed on the upper end of the assembly rod through a thread, the upper end of the reset spring is welded and fixed to the limit head, and the lower end of the reset spring is fixed to the support frame through a bolt;
[0012] In an optional solution of the utility model, the transmission shaft is located at both ends of the rotating roller, and the transmission shaft is installed on the feed rack through bearings;
[0013] In an optional solution of the utility model, the transmission belt is a chain, and the transmission belt is matched with the roller and the gears on the transmission shaft.
[0014] Compared with the prior art, the utility model has the following beneficial effects:
[0015] In the utility model, a rotating roller, an assembly rod and an anti-blocking drill bit are arranged between the feed rack and the storage hopper. The rotating roller and the roller shaft are rotated by a transmission belt, so that the motor can be used for two purposes. The arc-shaped piece on the rotating roller rotates to drive the discharge of the material at the outlet of the feed rack to accelerate the discharge rate. The rotating arc-shaped piece can squeeze the limit head and then drive the assembly rod and the anti-blocking drill bit to move downward. The anti-blocking drill bit can push the material out of the storage hopper outlet to prevent blockage, and then the reset spring is used to reset the anti-blocking drill bit. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0017] Figure 2 It is a diagram showing the overall structure of the utility model;
[0018] Figure 3 This is a display diagram of the feed rack, transmission belt, and storage hopper of the utility model;
[0019] Figure 4 It is a schematic diagram of the rotating roller, arc-shaped sheet, assembly rod and anti-blocking drill bit of the utility model;
[0020] Figure 5 It is a side sectional view of the feed rack, transmission belt and storage hopper of the utility model.
[0021] In the figure: 1. bracket; 2. storage hopper; 3. feed rack; 4. feed box; 5. conveyor belt; 6. roller; 7. reducer; 8. motor; 9. transmission belt; 10. rotating roller; 11. arc sheet; 12. transmission shaft; 13. support frame; 14. limit head; 15. reset spring; 16. assembly rod; 17. anti-blocking drill bit. DETAILED DESCRIPTION
[0022] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0023] like Figure 1 - Figure 5As shown, a blocking prevention device for a hopper of a paver comprises a bracket 1, a storage hopper 2, a feed rack 3, a feed box 4, a conveyor belt 5, a roller 6, a reducer 7 and a motor 8. The storage hopper 2 is mounted on the bracket 1, the feed rack 3 is placed at the upper end opening of the storage hopper 2, the feed box 4 is located at the upper end of the feed rack 3, the conveyor belt 5 is mounted at the lower end of the feed box 4 through the roller 6, one of the rollers 6 is connected with a motor 8 through a reducer 7 to drive the conveyor belt 5 to transport materials; the materials are placed in the feed box 4, the motor 8 is started to drive the conveyor belt 5 to move, the conveyor belt 5 is used to transport the materials, a leak-proof baffle is arranged between the conveyor belt 5 and the feed box 4 to prevent material leakage, the materials on the conveyor belt 5 enter the feed rack 3, and are discharged into the storage hopper 2 by means of the structure of the feed rack 3, a rotating roller 10 is installed at the lower port of the feed rack 3, one end of the rotating roller 10 is provided with The transmission shaft 12 is connected to the roller 6 through a transmission belt 9. The transmission shaft 12 is located at both ends of the rotating roller 10. The transmission shaft 12 is installed on the feed rack 3 through bearings. The transmission belt 9 is a chain, and the transmission belt 9 is adapted to the gears on the roller 6 and the transmission shaft 12. The side wall of the rotating roller 10 is provided with a plurality of arc-shaped pieces 11, and the arc-shaped pieces 11 drive the outlet material of the feed rack 3 to move. During the movement of the conveyor belt 5, since the transmission shaft 12 and the roller 6 are connected through the transmission belt 9, the rotation of the transmission shaft 12 can be realized. When the transmission shaft 12 rotates, it drives the rotating roller 10 and the arc-shaped pieces 11 to rotate. The plurality of arc-shaped pieces 11 are distributed in an annular manner on the rotating roller 10. Since the arc-shaped pieces 11 are placed at the outlet of the feed rack 3, the discharge of the outlet material of the feed rack 3 can be driven, the discharge rate can be accelerated, and the blockage therein can be prevented. A serrated opening can also be provided on the arc-shaped piece 11 to facilitate the discharge of the material.
[0024] A support frame 13 is set up at the upper opening of the storage hopper 2, and an assembly rod 16 is inserted at the center of the support frame 13. The lower end of the assembly rod 16 is connected to an anti-blocking drill bit 17. The assembly rod 16 and the anti-blocking drill bit 17 are placed at the center of the storage hopper 2. The support frame 13 is divided into a disc part and a straight bar part. The straight bar part is symmetrically arranged on the disc part, and the support frame 13 is fixed to the storage hopper 2 by bolts; the lower end of the assembly rod 16 is a stud part, and the upper end of the assembly rod 16 is a threaded hole. Multiple assembly rods 16 are assembled through the stud part and the threaded hole. The anti-blocking drill bit 17 and the assembly rod 16 are connected through the stud part and the threaded hole. During installation, the number of assembly rods 16 is selected according to the height of the storage hopper 2. After the multiple assembly rods 16 are assembled, the anti-blocking drill bit 17 is installed, and the anti-blocking drill bit 17 is placed at the lower port of the storage hopper 2;
[0025] The upper end of the assembling rod 16 is connected to the limiting head 14, and a return spring 15 is provided between the limiting head 14 and the supporting frame 13. The limiting head 14 is installed on the upper end of the assembling rod 16 by threading, the upper end of the return spring 15 is welded and fixed to the limiting head 14, and the lower end of the return spring 15 is fixed to the supporting frame 13 by bolts; the rotating roller 10 drives the arc piece 11 to squeeze the limiting head 14 to make the anti-blocking drill bit 17 move downward; in use and application, the rotating roller 10 and the arc piece 11 rotate, and the arc piece 11 can squeeze the limiting head 14 when rotating. When squeezing, the return spring 15 is compressed, driving the assembling rod 16 and the anti-blocking drill bit 17 to move downward, so as to prevent blockage at the outlet of the storage hopper 2. When the arc piece 11 is no longer squeezed, the return spring 15 will restore the assembling rod 16 and the anti-blocking drill bit 17 to their original state when it is restored, so as to effectively prevent blockage, realize dual-purpose of one machine, and improve energy utilization efficiency.
[0026] The standard parts used in the utility model can all be purchased from the market, and special-shaped parts can be customized according to the instructions and the drawings. The specific connection methods of each part adopt the conventional means such as mature bolts, rivets, welding, etc. in the existing technology. The machinery, parts and equipment all adopt the conventional models in the existing technology, and the circuit connection adopts the conventional connection method in the existing technology, which will not be described in detail here.
[0027] The above are only preferred specific implementation methods of the utility model, but the protection scope of the utility model is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the utility model, who makes equivalent replacements or changes based on the technical scheme and utility model concept of the utility model, should be covered by the protection scope of the utility model.
Claims
1. A device for preventing blocking of a hopper of a paver, comprising a support (1), a storage hopper (2), a feed rack (3), a feed box (4), a conveyor belt (5), a roller (6), a reducer (7) and a motor (8), wherein the storage hopper (2) is mounted on the support (1), the feed rack (3) is placed at the upper opening of the storage hopper (2), the feed box (4) is located at the upper end of the feed rack (3), the conveyor belt (5) is mounted at the lower end of the feed box (4) via a roller (6), one of the rollers (6) is connected to a motor (8) via a reducer (7) and can drive the conveyor belt (5) to transport materials, Features: A rotating roller (10) is installed at the lower end of the feed rack (3), and a transmission shaft (12) is provided at one end of the rotating roller (10). The transmission shaft (12) and the roller (6) are connected via a transmission belt (9). A plurality of arc-shaped pieces (11) are provided on the side wall of the rotating roller (10), and the arc-shaped pieces (11) drive the material at the outlet of the feed rack (3) to move; A support frame (13) is mounted at the upper opening of the storage hopper (2), and an assembly rod (16) is inserted into the center of the support frame (13). The lower end of the assembly rod (16) is connected to an anti-blocking drill bit (17). The upper end of the assembly rod (16) is connected to a limit head (14). A return spring (15) is provided between the limit head (14) and the support frame (13). The rotating roller (10) drives the arc-shaped sheet (11) to squeeze the limit head (14) so that the anti-blocking drill bit (17) moves downward.
2. The anti-blocking device for a paver hopper according to claim 1, Features: The assembly rod (16) and the anti-blocking drill bit (17) are placed at the center of the storage hopper (2); the support frame (13) is divided into a disc portion and a straight bar portion; the straight bar portion is symmetrically arranged on the disc portion; and the support frame (13) is fixed to the storage hopper (2) by bolts.
3. The anti-blocking device for a paver hopper according to claim 2, Features: The lower end of the assembly rod (16) is a stud portion, the upper end of the assembly rod (16) is a threaded hole, a plurality of assembly rods (16) are assembled via the stud portion and the threaded hole, and the anti-blocking drill bit (17) and the assembly rod (16) are connected via the stud portion and the threaded hole.
4. The anti-blocking device for a paver hopper according to claim 3, Features: The limit head (14) is threadedly mounted on the upper end of the assembly rod (16); the upper end of the return spring (15) is welded and fixed to the limit head (14); and the lower end of the return spring (15) is fixed to the support frame (13) by bolts.
5. The anti-blocking device for a paver hopper according to claim 4, Features: The transmission shaft (12) is located at both ends of the rotating roller (10), and the transmission shaft (12) is mounted on the feed frame (3) via bearings.
6. The anti-blocking device for a paver hopper according to claim 5, Features: The transmission belt (9) is a chain, and the transmission belt (9) is adapted to the gears on the roller (6) and the transmission shaft (12).
