Ultrahigh-temperature sterile treatment equipment for clear fruit juice
By using spiral blades and annular cleaning nozzles in the ultra-high temperature sterile treatment equipment for juice clearing, the problem of residue accumulation in the equipment is solved, and the heating and sterilization efficiency and production quality are improved.
Patent Information
- Application Number
- CN202420712675.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-08
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-04-08
AI Technical Summary
After use, the existing ultra-high temperature sterile treatment equipment for juice clearing will accumulate juice residues in the equipment tank for a long time, which will affect subsequent processing and lead to poor production quality.
A device including sterile treatment outer tank, heating plate, sterile treatment inner tank, motor, drive shaft, spiral blades, cleaning nozzles and water pipes was designed. The juice was evenly mixed through the spiral blades and the ring cleaning nozzles and nozzles were used to clean them thoroughly. Inside the tank to avoid residue accumulation.
The heating and sterilization efficiency of ultra-high temperature and sterilization treatment of juice clearing juice is improved, and the internal tank is completely cleaned to avoid residue accumulation, improving the quality of juice processing and production.
Smart Images

Figure CN222236562U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of fruit juice production equipment, in particular to ultra-high temperature aseptic processing equipment for fruit juice. Background Art
[0002] Ultra-high temperature aseptic treatment of fruit juice refers to a sterilization process in which the heating temperature is set to 135-150℃ and the heating time is 2-8s. After heating, the product reaches the commercial sterility requirements. Its basic principles include the principle of thermal death of microorganisms and how to maximize the original flavor and quality of food. Because the sensitivity of microorganisms to high temperatures is far greater than the sensitivity of most food ingredients to high temperatures, ultra-high temperature short-time sterilization can effectively kill microorganisms in a very short time and better maintain the quality of food.
[0003] After the existing ultra-high temperature aseptic processing equipment for juice clear juice is used, there will be juice clear juice residue in the equipment tank. Long-term accumulation will have a certain impact on the subsequent juice clear juice processing work, which is not conducive to improving the production quality of juice processing operations. Utility Model Content
[0004] In view of the shortcomings of the prior art, the utility model provides an ultra-high temperature aseptic processing equipment for fruit juice to solve the problem raised in the above background technology that after use, the existing ultra-high temperature aseptic processing equipment for fruit juice will have fruit juice residue in the equipment tank, and the long-term accumulation will have a certain impact on the subsequent fruit juice processing work, which is not conducive to improving the production quality of the fruit juice processing operation.
[0005] To achieve the above objectives, the utility model is implemented through the following technical solutions: an ultra-high temperature aseptic processing equipment for fruit juice, comprising an aseptic processing outer tank, an inner surface of the aseptic processing outer tank is fixedly connected with a heat preservation layer, an inner surface of the heat preservation layer is fixedly connected with a heating plate, an inner surface of the heating plate is fixedly connected with an aseptic processing inner tank, a cover plate is provided at the upper end of the aseptic processing inner tank, a motor is fixedly installed on the upper end of the cover plate, an output end of the motor extends to the inner side of the aseptic processing inner tank and a transmission shaft is fixedly installed, a spiral blade is fixedly installed on the surface of the transmission shaft, a connecting ring is fixedly installed on the upper side of the outer surface of the aseptic processing outer tank, a distribution pipe is fixedly installed on the upper end of the connecting ring, a cleaning nozzle is fixedly installed on the surface of the distribution pipe, and an external water pipe is fixedly connected to the surface of the distribution pipe between the cleaning nozzles.
[0006] Preferably, a mounting frame is fixedly mounted on the lower side of the outer surface of the aseptic processing outer tank, and a support pad is fixedly mounted on the lower end of the mounting frame.
[0007] Preferably, the insulation layer is made of polyurethane foam, and the heating plate is designed as a ring structure.
[0008] Preferably, the lower end of the aseptic processing inner tank is fixedly connected to the aseptic processing outer tank, and a control panel is fixedly mounted on the front end of the outer surface of the aseptic processing outer tank.
[0009] Preferably, the aseptic processing inner tank is detachably connected to the cover plate, and the output end of the motor is rotatably connected to the cover plate.
[0010] Preferably, the cleaning nozzles are distributed in a circular array, and connecting pipes are fixedly installed on the cleaning nozzles. One end of the connecting pipe away from the cleaning nozzles extends to the inner side of the aseptic processing inner tank where a nozzle is fixedly installed.
[0011] Preferably, a feed opening is fixedly mounted on the lower end of the aseptic processing inner tank, and a feed opening is fixedly mounted on the upper end of the cover plate located on the side of the motor.
[0012] Beneficial Effects
[0013] The utility model provides an ultra-high temperature aseptic processing device for fruit juice. Compared with the prior art, it has the following beneficial effects:
[0014] 1. The ultra-high temperature aseptic processing equipment for fruit juice first adds fruit juice from the loading port, controls the heating plate through the control panel to perform heating and sterilization operations, uses the insulation layer to block heat on one side, so that the heat energy can be efficiently and fully transferred to the aseptic processing inner tank, cooperates with the motor to drive the transmission shaft to rotate, so that the spiral blade drives the fruit juice to move and mix evenly, which is convenient for accelerating the uniform heating of the fruit juice, and is beneficial to improving the heating and sterilization efficiency of the ultra-high temperature aseptic processing equipment for fruit juice.
[0015] 2. After completing the heating sterilization and feeding work, the ultra-high temperature aseptic processing equipment for juice clear juice drives clean water into the distribution pipe through an external water pipe, and uses the cleaning nozzle to drive the clean water to spray from the nozzle into the aseptic processing inner tank. The cleaning nozzle and the nozzle are distributed in a circular array, which is convenient for comprehensive and dead-angle cleaning of the aseptic processing inner tank, avoiding the accumulation of juice clear juice residues, and is conducive to improving the production quality of juice processing operations. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0017] Figure 2 This is a schematic diagram of the spiral blade structure of the utility model;
[0018] Figure 3 This is a schematic diagram of the cleaning nozzle structure of the utility model;
[0019] Figure 4 It is a structural schematic diagram of the utility model.
[0020] In the figure: 1. Aseptic treatment outer tank; 2. Insulation layer; 3. Heating plate; 4. Aseptic treatment inner tank; 5. Cover plate; 6. Motor; 7. Drive shaft; 8. Spiral blade; 9. Connecting ring; 10. Distribution pipe; 11. Cleaning nozzle; 12. Mounting frame; 13. Support pad; 14. Control panel; 15. Connecting pipe; 16. Nozzle; 17. Feeding port; 18. Feeding port; 19. External water pipe. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] See also Figure 1-4 The utility model provides a technical solution: an ultra-high temperature aseptic processing equipment for fruit juice, comprising an aseptic processing outer tank 1, an inner surface of the aseptic processing outer tank 1 is fixedly connected with a heat preservation layer 2, an inner surface of the heat preservation layer 2 is fixedly connected with a heating plate 3, an inner surface of the heating plate 3 is fixedly connected with an aseptic processing inner tank 4, a cover plate 5 is arranged at the upper end of the aseptic processing inner tank 4, a motor 6 is fixedly installed at the upper end of the cover plate 5, an output end of the motor 6 extends to the inner side of the aseptic processing inner tank 4 and a transmission shaft 7 is fixedly installed, a spiral blade 8 is fixedly installed on the surface of the transmission shaft 7, a mounting frame 12 is fixedly installed on the lower side of the outer surface of the aseptic processing outer tank 1, a support pad 13 is fixedly installed on the lower end of the mounting frame 12, the heat preservation layer 2 is made of polyurethane foam, and the heat preservation layer 2 is made of polyurethane foam. The hot plate 3 is designed as a ring structure, the lower end of the aseptic treatment inner tank 4 is fixedly connected to the aseptic treatment outer tank 1, the front end of the outer surface of the aseptic treatment outer tank 1 is fixedly installed with a control panel 14, the aseptic treatment inner tank 4 is detachably connected to the cover plate 5, the output end of the motor 6 is rotatably connected to the cover plate 5, firstly, juice is added from the feeding port 18, and the heating plate 3 is controlled by the control panel 14 to perform heating and sterilization operations, and the heat insulation layer 2 is used to block heat on one side, so that the heat energy can be efficiently and fully transferred to the aseptic treatment inner tank 4, and the motor 6 drives the transmission shaft 7 to rotate, so that the spiral blade 8 drives the juice to move and mix evenly, which is convenient for accelerating the uniform heating of the juice, and is conducive to improving the heating and sterilization efficiency of the ultra-high temperature aseptic treatment equipment for juice.
[0023] A connecting ring 9 is fixedly installed on the upper side of the outer surface of the aseptic treatment outer tank 1, a distribution pipe 10 is fixedly installed on the upper end of the connecting ring 9, a cleaning nozzle 11 is fixedly installed on the surface of the distribution pipe 10, and an external water pipe 19 is fixedly connected between the cleaning nozzles 11 on the surface of the distribution pipe 10. The cleaning nozzles 11 are distributed in a ring array, and a connecting pipe 15 is fixedly installed on the cleaning nozzles 11. One end of the connecting pipe 15 away from the cleaning nozzle 11 extends to the inner side of the aseptic treatment inner tank 4 and a nozzle 16 is fixedly installed. The lower end of the aseptic treatment inner tank 4 A discharge port 17 is fixedly installed, and a feed port 18 is fixedly installed on the upper end of the cover plate 5, which is located on the side of the motor 6. After completing the heating sterilization and discharge work, clean water is driven into the distribution pipe 10 through the external water pipe 19, and the cleaning nozzle 11 is used to drive the clean water to be sprayed from the nozzle 16 to the inside of the aseptic treatment inner tank 4. The cleaning nozzle 11 and the nozzle 16 are distributed in a circular array, which is convenient for comprehensive and dead-angle cleaning of the aseptic treatment inner tank 4, avoiding the accumulation of juice residues, and is beneficial to improving the production quality of juice processing operations.
[0024] During operation, first add fruit juice from the loading port 18, control the heating plate 3 through the control panel 14 to perform heating and sterilization operations, use the thermal insulation layer 2 to block heat on one side, so that the heat energy can be efficiently and fully transferred to the aseptic treatment inner tank 4, cooperate with the motor 6 to drive the transmission shaft 7 to rotate, so that the spiral blades 8 drive the fruit juice to move and mix evenly, so as to accelerate the uniform heating of the fruit juice. After completing the heating and sterilization and feeding work, drive the clean water into the distribution pipe 10 through the external water pipe 19, and use the cleaning nozzle 11 to drive the clean water to spray from the nozzle 16 into the aseptic treatment inner tank 4. The cleaning nozzle 11 and the nozzle 16 are distributed in a circular array, which is convenient for comprehensive and dead-angle cleaning of the aseptic treatment inner tank 4 to avoid the accumulation of fruit juice residues.
[0025] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.
Claims
1. An ultra-high temperature aseptic treatment device for fruit juice, comprising an aseptic treatment outer tank (1), characterized in that: The inner surface of the aseptic treatment outer tank (1) is fixedly connected to a heat preservation layer (2), the inner surface of the heat preservation layer (2) is fixedly connected to a heating plate (3), the inner surface of the heating plate (3) is fixedly connected to an aseptic treatment inner tank (4), the upper end of the aseptic treatment inner tank (4) is provided with a cover plate (5), the upper end of the cover plate (5) is fixedly mounted with a motor (6), the output end of the motor (6) extends to the inner side of the aseptic treatment inner tank (4) and is fixedly mounted with a transmission shaft (7), the surface of the transmission shaft (7) is fixedly mounted with a spiral blade (8), the upper side of the outer surface of the aseptic treatment outer tank (1) is fixedly mounted with a connecting ring (9), the upper end of the connecting ring (9) is fixedly mounted with a distribution pipe (10), the surface of the distribution pipe (10) is fixedly mounted with a cleaning nozzle (11), and the surface of the distribution pipe (10) is located between the cleaning nozzles (11) and is fixedly connected with an external water pipe (19).
2. The ultra-high temperature aseptic processing equipment for fruit juice according to claim 1, characterized in that: A mounting frame (12) is fixedly mounted on the lower side of the outer surface of the aseptic processing outer tank (1), and a support pad (13) is fixedly mounted on the lower end of the mounting frame (12).
3. The ultra-high temperature aseptic processing equipment for fruit juice according to claim 1, characterized in that: The thermal insulation layer (2) is made of polyurethane foam material, and the heating plate (3) is designed as a ring structure.
4. The ultra-high temperature aseptic processing equipment for fruit juice according to claim 1, characterized in that: The lower end of the aseptic processing inner tank (4) is fixedly connected to the aseptic processing outer tank (1), and a control panel (14) is fixedly mounted on the front end of the outer surface of the aseptic processing outer tank (1).
5. The ultra-high temperature aseptic processing equipment for fruit juice according to claim 4, characterized in that: The aseptic processing inner tank (4) is detachably connected to the cover plate (5), and the output end of the motor (6) is rotatably connected to the cover plate (5).
6. The ultra-high temperature aseptic processing equipment for fruit juice according to claim 1, characterized in that: The cleaning nozzles (11) are distributed in a circular array, and a connecting pipe (15) is fixedly mounted on the cleaning nozzles (11). One end of the connecting pipe (15) away from the cleaning nozzles (11) extends to the inner side of the aseptic treatment inner tank (4) and a nozzle (16) is fixedly mounted thereon.
7. The ultra-high temperature aseptic processing equipment for fruit juice according to claim 1, characterized in that: A feeding port (17) is fixedly mounted on the lower end of the aseptic processing inner tank (4), and a feeding port (18) is fixedly mounted on the upper end of the cover plate (5) located on the side of the motor (6).