Efficient anti-static rib fabric
By using conductive plus elastic yarn and polyester low elastic wire in ribbed fabric, an efficient anti-static ribbed fabric is formed, which solves the problem of electrostatic discharge of clothes cuffs, necklines and hem in dry environments, and achieves efficient release of static electricity and fabrics Anti-electric shock protection.
Patent Information
- Application Number
- CN202421109950.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-21
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2034-05-21
AI Technical Summary
In dry environments, the cuffs, necklines and hem of clothes are prone to electrostatic discharge, resulting in electric shock. The existing anti-static measures are of limited effect, especially when forgetting to wear anti-static bracelets.
Combining conductive plus elastic yarn with polyester low elastic wire to form an efficient anti-static rib fabric. The conductive plus elastic yarn is completely covered on the side of the polyester low elastic wire, and is fed into a circle to knit the weft knitting machine, and only the conductive plus is revealed on the surface. The yarn is elasticized and the porous carbon black or metal oxide conductive fiber is produced by composite spinning technology. It has low resistivity and significant conductive effect.
It effectively avoids electrostatic discharge, improves electrostatic release efficiency, ensures the strength and conductivity of the fabric, avoids the risk of electric shock caused by forgetting to wear anti-static bracelets, and is suitable for anti-static electricity in key parts of clothes.
Smart Images

Figure CN222349255U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of antistatic textiles, in particular to a ribbed elastic fabric used for antistatic cuffs, collars and hems of clothes in a dry environment. Background Art
[0002] Most people have experienced static electricity in their bodies, which has caused an unpleasant electric shock feeling to a greater or lesser extent. When the human body wears chemical fiber clothes, and in dry winter and indoors, all kinds of clothes will generate static electricity to a greater or lesser extent. When static electricity accumulates to a certain amount, it will be discharged through a certain outlet. For example, when you touch the door handle, the discharge will produce an electric shock feeling, and when you take off your clothes, there will be obvious spark-like discharge. In life, if you are not careful, static electricity will visit, which will make people feel scared. Therefore, it is necessary to release static electricity in time without causing serious discharge consequences.
[0003] There are several ways to achieve this effect: one is to wear clothes containing anti-static fibers to eliminate static electricity at any time; the second is to increase the humidity in a dry environment; the third is to wear an anti-static bracelet. Even so, static electricity can still be discharged through the palm of the hand and cause electric shock.
[0004] The cuffs, collars and hems of clothes are mostly made of rib knitted fabrics, which have good shedding, curling and extensibility, and also have great elasticity. Rib knitted fabrics are knitted fabrics formed by a yarn in longitudinal rows of coils on the front and back sides in sequence. When making rib fabrics, chemical fiber DTY filaments or cotton yarns or polyester-cotton blended yarns are generally used. In order to improve the elasticity, elastic yarns are usually added, such as spandex elastic yarns, polyester elastic yarns or nylon elastic yarns. Among them, polyester or nylon elastic yarns are self-curling elastic yarns made by composite spinning of two raw materials with different properties.
[0005] Rib fabrics can be used for collars, cuffs, trouser legs, hems, socks, close-fitting or tight-fitting stretch shirts, etc. Rib fabrics can be woven on rib machines, double-sided jacquard machines, double-sided multi-needle machines, and flat knitting machines. Among them, flat knitting machines are used for sheet-shaped rib fabrics, and circular knitting machines are used for cylindrical rib fabrics. Summary of the invention
[0006] In order to solve the problem of electric shock caused by accidental discharge of a large amount of static electricity through the palms and other parts of the body, a highly efficient anti-static rib fabric is provided.
[0007] In order to achieve the above technical objectives and meet the above technical requirements, the technical solution adopted by the utility model is: a high-efficiency anti-static rib fabric, characterized in that it includes a conductive elastic yarn as a face yarn and a polyester low-elastic yarn as a bottom yarn, the conductive elastic yarn is completely covered on one side of the polyester low-elastic yarn, the conductive elastic yarn and the polyester low-elastic yarn are fed together into a weft knitting machine to form a loop and woven into a rib fabric, and only the conductive elastic yarn is exposed on the surface of the rib fabric.
[0008] Preferably, the fiber density of the conductive elastic yarn is less than 50% of the fiber density of the polyester low-elastic yarn.
[0009] Preferably, the content of the conductive elastic yarn in the fabric is 25%-35%.
[0010] Preferably, the content of the conductive elastic yarn in the fabric is 30%.
[0011] Preferably, the conductive stretch yarn is a porous carbon black conductive POY yarn produced by a composite spinning process, and the conductive DTY yarn is produced by a stretching process, and its resistivity is less than 20Ω.cm. POY: pre-oriented yarn, DTY: stretched textured yarn.
[0012] Preferably, the conductive stretch yarn is a porous metal oxide type white conductive POY yarn produced by a composite spinning process, and the conductive DTY yarn obtained by the stretching process has a resistivity of less than 2000Ω.cm.
[0013] Preferably, the conductive stretch yarn is a conductive DTY composite yarn obtained by blending polyester-based or nylon-based POY filaments and conductive POY filament networks and then stretching them.
[0014] Preferably: the high-efficiency antistatic rib fabric is mainly used for clothes to prevent static electricity and electric shock, and the rib fabric is the cuff of clothes to prevent static electricity and electric shock.
[0015] Preferably, the ribbed fabric is a collar of clothes that prevents static electricity and electric shock.
[0016] Preferably: the ribbed fabric is a hem of clothes that prevents static electric shock.
[0017] In the above scheme, the strength of the conductive elastic yarn is below 3cN / dtex, the strength of the polyester low-elastic yarn is above 4.5cN / dtex, and the content of the conductive elastic yarn in the fabric is about one third, which not only ensures the transverse and longitudinal strength of the fabric, but also ensures the conductive effect of the fabric.
[0018] The high-efficiency antistatic ribbed fabric also includes a coloring process according to the fabric color tone requirements.
[0019] Compared with the traditional structure, the utility model has the following beneficial effects:
[0020] 1. In dry winter or heated indoors, even clothes made of natural fibers such as wool and cotton will generate a lot of static electricity when the humidity is very low, and it is inevitable that discharge will occur through the palms and other parts to cause electric shock. The use of the utility model can more conveniently avoid electric shock at all times, which is convenient and practical.
[0021] 2. The ribbed fabric of the utility model adopts high molecular conductive fiber, especially elastic yarn, which is similar to the common clothing fiber material and will not produce strange feeling. Wearing the clothes can protect against electric shock. Compared with the anti-static bracelet, electric shock will not occur due to forgetting to wear it.
[0022] 3. The utility model adopts carbon black organic conductive fiber obtained by composite spinning, which has the characteristics of corona discharge and can discharge by non-contact discharge; at the same time, the high content of conductive fiber greatly improves the discharge efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a schematic diagram of the structure of the utility model;
[0024] In the picture: 1. Conductive stretch yarn, 2. Polyester low stretch yarn. DETAILED DESCRIPTION
[0025] The utility model is further described below.
[0026] Embodiment 1: The veil is made of polyester 50D / 24F carbon black conductive elastic yarn 1 and 125D / 72f polyester low-elastic yarn 2 as the base yarn. The conductive elastic yarn 1 is completely covered on one side of the polyester low-elastic yarn 2. The conductive elastic yarn 1 and the polyester low-elastic yarn 2 are fed into a weft knitting machine together to be woven into a rib fabric. Only the conductive elastic yarn 1 is exposed on the surface of the rib fabric.
[0027] Example 2: The face veil is made of polyester 50D / 24F metal oxide type white conductive elastic yarn 1 and 125D / 72f polyester low-elastic yarn 2 as the base yarn. The conductive elastic yarn 1 is completely covered on one side of the polyester low-elastic yarn 2. The conductive elastic yarn 1 and the polyester low-elastic yarn 2 are fed together into a weft knitting machine to be woven into a white dyeable rib fabric, and only the conductive elastic yarn 1 is exposed on the surface of the rib fabric.
[0028] Example 3: The face veil is made of polyester (20+50) carbon black composite conductive elastic yarn 1 and 125D / 72f polyester low-elastic yarn 2 as the base yarn. The conductive elastic yarn 1 is completely covered on one side of the polyester low-elastic yarn 2. The conductive elastic yarn 1 and the polyester low-elastic yarn 2 are fed together into a weft knitting machine to be woven into a rib fabric. Only the conductive elastic yarn 1 is exposed on the surface of the rib fabric.
[0029] The manufacturing process of polyester (20+50) carbon black composite conductive elastic yarn is as follows:
[0030] Preparation of POY raw yarn: 22dtex / 3f POY polyester conductive filament, elongation 115%; 50D / 48f polyester POY filament, elongation 125%. The two POY raw yarns are interlaced and combined on the empty bag machine, and the combined yarn is stretched by the texturing machine to obtain a composite conductive stretched yarn. The texturing process is a machine speed of 500m / min, a first hot box temperature of 195℃, a second hot box temperature of 145℃, and an inlet and outlet friction disc speed ratio D / Y of 1.68.
[0031] Example 4: The ribbed conductive fabric obtained in Example 1 was used as the hem of a winter cotton coat, and the static electricity residue was measured with a Faraday cylinder. The static electricity half-life was 1S, indicating that the static electricity residue could be eliminated quickly.
[0032] Example 5: The cylindrical ribbed conductive fabric obtained in Example 2 was used as the cuffs of a medium-thick stand-up collar jacket. The static electricity residue was measured using a Faraday cylinder. The static electricity half-life was 3S, indicating that the static electricity residue could be eliminated quickly.
[0033] The above embodiments of the present invention are merely examples to clearly illustrate the present invention, but are not intended to limit the protection scope of the present invention. All equivalent technical solutions also belong to the scope of the present invention. The patent protection scope of the present invention should be defined by the claims.
Claims
1. A highly efficient antistatic rib fabric, characterized in that: The invention comprises a conductive elastic yarn (1) as a surface yarn and a polyester low-elastic yarn (2) as a bottom yarn, wherein the conductive elastic yarn (1) completely covers one side of the polyester low-elastic yarn (2), and the conductive elastic yarn (1) and the polyester low-elastic yarn (2) are fed together into a weft knitting machine to form a loop and knit into a rib fabric, wherein only the conductive elastic yarn (1) is exposed on the surface of the rib fabric.
2. The high-efficiency antistatic rib fabric according to claim 1, characterized in that: The fiber density of the conductive elastic yarn (1) is less than 50% of the fiber density of the polyester low-elastic yarn (2).
3. The high-efficiency antistatic rib fabric according to claim 1 is characterized in that: The content of the conductive elastic yarn (1) in the fabric is 25%-35%.
4. The high-efficiency antistatic rib fabric according to claim 3 is characterized in that: The content of the conductive elastic yarn (1) in the fabric is 30%.
5. The high-efficiency antistatic rib fabric according to any one of claims 1 to 4, characterized in that: The conductive stretch yarn (1) is a porous carbon black conductive POY yarn produced by a composite spinning process, and the conductive DTY yarn is obtained by a stretching process, and its resistivity is less than 20Ω.cm.
6. The high-efficiency antistatic rib fabric according to any one of claims 1 to 4, characterized in that: The conductive stretch yarn (1) is a porous metal oxide type white conductive POY yarn produced by a composite spinning process, and the conductive DTY yarn is produced by a stretching process, and its resistivity is less than 2000Ω.cm.
7. The high-efficiency antistatic rib fabric according to any one of claims 1 to 4, characterized in that: The conductive stretch yarn (1) is a conductive DTY composite yarn obtained by blending polyester-based or nylon-based POY filaments and conductive POY filament networks and then stretching them.
8. The high-efficiency antistatic rib fabric according to claim 1, characterized in that: The ribbed fabric is for clothing cuffs that prevent static electric shock.
9. The high-efficiency antistatic rib fabric according to claim 1, characterized in that: The ribbed fabric is for the collar of clothes that prevents static electric shock.
10. The high-efficiency antistatic rib fabric according to claim 1, characterized in that: The ribbed fabric is anti-static and shock-resistant for the garment hem.