Reaction kettle with self-cleaning function

By designing water spray components and driving components in the reactor, the water spray link is driven to move and rotate along the surface of the stirring cavity rod, the problem that high-pressure water gun cannot be fully covered is solved, and a more efficient cleaning effect is achieved.

CN222358468UActive Publication Date: 2025-01-17SHANDONG TIANJING ENG DESIGN CO LTD
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Patent Information

Application Number
CN202420673869.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-03
Publication Date
2025-01-17
Estimated Expiration
2034-04-03

AI Technical Summary

Technical Problem

During the cleaning process of existing reactors, high-pressure water guns cannot fully cover the stirring rod and the agitator, resulting in insufficiency of cleaning.

Method used

A reactor with self-cleaning function is designed, including a water jet assembly and a driving assembly. The water jet assembly drives the water jet connecting rod to move along the surface of the stirring cavity rod through an electric push rod, and the driving assembly causes the water jet connecting rod to rotate and expand. The injection area is adjusted and the nozzle angle is adjusted by adjusting the baffle and spring rod to ensure a wider area of ​​water flow.

Benefits of technology

It improves the cleaning area and efficiency, and can more comprehensively clean the surface of the stirring cavity rod and the reactor barrel, ensuring complete cleaning of scale.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of chemical equipment, in particular to a reaction kettle with a self-cleaning function. Comprising a reaction kettle barrel and a water spraying assembly, a gas inlet is formed in one side of the side wall of the reaction kettle barrel, a liquid inlet is formed in the position, located above the gas inlet, of the side wall of the reaction kettle barrel, an explosion-proof motor is installed at the top of the reaction kettle barrel through a motor base, and the output end of the explosion-proof motor is in transmission connection with a stirring cavity rod; and the stirring cavity rod is rotationally connected in the reaction kettle cylinder. By arranging the water spraying assembly, the first nozzles on the water spraying connecting rod can be driven to be aligned with each group of stirrers for spraying, and meanwhile, the water spraying connecting rod can be driven to move and clean along the surface of the stirring cavity rod under the driving of the electric push rod, so that scale cleaning water flow in the reaction kettle cylinder can cover a wider area; the cleaning area is increased, and the comprehensive spraying efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of chemical equipment, and more specifically, to a reaction kettle with a self-cleaning function. Background Art

[0002] During the reaction process, various reaction products, impurities, solvents, catalysts and other residues may be generated. If these residues are not cleaned in time, they will affect the results of the next reaction. Therefore, it is necessary to remove surface impurities and pollutants through the cleaning function to ensure the purity of the next reaction and the quality of the product. Reactor cleaning is a key step to ensure the effective progress of the reaction process and product quality.

[0003] In the process of cleaning the reactor, the surface of the reactor is often cleaned manually or by equipment by flushing, scraping, etc., but the scale accumulated on the surface of the stirring rod and the stirrer inside the reactor cannot be removed, making the scale difficult to clean. The existing solution is to use a high-pressure water gun to clean the stirring rod and the stirrer, but the high-pressure water gun cannot completely cover the surrounding area of ​​the stirring rod and the stirrer for cleaning, thereby reducing the cleaning efficiency. Utility Model Content

[0004] The utility model provides a reactor with a self-cleaning function to solve the problem that a high-pressure water gun cannot completely cover the stirring rod and the surrounding of the stirrer for cleaning, thereby reducing the cleaning efficiency.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a reactor with a self-cleaning function, comprising a reactor barrel and a water spray assembly, a gas inlet is installed on one side of the side wall of the reactor barrel, a liquid inlet is installed on the side wall of the reactor barrel and above the gas inlet, an explosion-proof motor is installed on the top of the reactor barrel through a motor seat, the output end of the explosion-proof motor is transmission-connected to a stirring cavity rod, the stirring cavity rod is rotatably connected inside the reactor barrel, three groups of agitators are installed below the stirring cavity rod, and the water spray assembly is arranged on the stirring cavity rod for spraying water on the surface of the stirring cavity rod and the agitator.

[0006] Preferably, the water spray assembly includes a movable ring slidably connected to the top of the stirring cavity rod, and limiting grooves are provided at the front and rear ends of the middle part of the stirring cavity rod, an electric push rod is installed inside the limiting groove, the movable end of the electric push rod is fixedly connected to the movable ring, a first connecting plate in a ring array is installed on the outside of the movable ring, a water spray ring is installed on the side of the first connecting plate away from the movable ring, three groups of water spray connecting rods are arranged below the water spray ring, three groups of first nozzles are installed at the front and rear ends of the outer side of the water spray connecting rod, and a driving assembly for driving the water spray connecting rod to rotate is provided on the stirring cavity rod.

[0007] Preferably, the driving assembly includes a driving ring rotatably connected to the top of the moving ring, a driving limit rod is installed on the outer side of the stirring cavity rod, and the driving limit rod is in a spiral structure on the outer side of the stirring cavity rod. A groove matching the driving limit rod is opened on the inner side of the driving ring, and a second connecting plate in a ring array is installed on the outer side of the driving ring. A first gear is installed on the side of the second connecting plate away from the driving ring. The top end of the water spray connecting rod slides through the water spray ring and is installed with a second gear, and the first gear and the second gear are meshed with each other.

[0008] Preferably, a second nozzle is installed at the bottom of the first connecting plate, and the outlet end of the second nozzle is located at a corresponding position along the surface of the stirring cavity rod.

[0009] Preferably, the diameter of the outlet end of the first nozzle is larger than the diameter of the agitator.

[0010] Preferably, the top of the internal outlet end of the first nozzle located at the bottom is rotatably connected to an adjusting baffle, the outer side of the first nozzle is rotatably connected to a telescopic block fixedly connected to the adjusting baffle, a fixed seat is installed on the outer side of the first nozzle, and the telescopic block is rotatably connected to a moving block on the side close to the water spray connecting rod, a spring rod that slides through the inside of the fixed seat is installed below the moving block, and a pressure block seat is installed below the spring rod.

[0011] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0012] 1. The present invention can drive the first nozzle on the water spray connecting rod to spray at each group of agitators by arranging a water spray assembly. At the same time, the water spray connecting rod can be driven by the electric push rod to move along the surface of the stirring cavity rod for cleaning, which can ensure that the scale cleaning water flow in the reactor barrel covers a wider area, increase the cleaning area, and improve the overall spraying efficiency of the present invention.

[0013] 2. The present invention sets a driving assembly, and the rotational movement of the water spray connecting rod will cause the first nozzle to rotate inside the reactor barrel, thereby expanding the spraying area. This design can improve the cleaning effect by increasing the spraying area, because the rotational movement of the water spray connecting rod makes the water spray cover a wider range, and can more comprehensively clean the surface of the stirring cavity rod and the reactor barrel.

[0014] 3. The present invention arranges an adjusting baffle, a telescopic block, a fixed seat, a moving block, a spring rod and a pressure block seat, which cooperate with each other. The contact force between the pressure block seat and the reaction kettle barrel is transmitted to the adjusting baffle, so that the adjusting baffle changes the spray angle of the outlet end of the first nozzle, so that the first nozzle can spray along the bottom wall of the reaction kettle barrel when discharging water, which is convenient for cleaning the scaling of the reaction kettle barrel. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the stirring cavity rod and the stirrer of the utility model;

[0017] Figure 3 This is a schematic diagram of the water spray assembly of the utility model;

[0018] Figure 4 for Figure 3 A partial enlarged view of middle A;

[0019] Figure 5 This is a schematic diagram of the first nozzle of the utility model structure;

[0020] Figure 6 It is a cross-sectional view of the first nozzle of the utility model.

[0021] In the figure:

[0022] Reactor cylinder; 11. Gas inlet; 12. Liquid inlet; 13. Explosion-proof motor; 14. Stirring cavity rod; 15. Agitator;

[0023] Water spray assembly; 21, moving ring; 22, limiting groove; 23, electric push rod; 24, first connecting plate; 25, water spray ring; 26, water spray connecting rod; 27, first nozzle; 271, second nozzle; 210, driving assembly; 211, driving ring; 212, driving limiting rod; 213, second connecting plate; 214, first gear; 215, second gear; 221, adjusting baffle; 222, telescopic block; 223, fixed seat; 224, moving block; 225, spring rod; 226, pressure block seat. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention. Example 1

[0025] like Figure 1-Figure 4 As shown, the utility model provides a reactor with a self-cleaning function, comprising a reactor barrel 1 and a water spray assembly 2. A gas inlet 11 is installed on one side of the side wall of the reactor barrel 1, a liquid inlet 12 is installed on the side wall of the reactor barrel 1 and above the gas inlet 11, and an explosion-proof motor 13 is installed on the top of the reactor barrel 1 through a motor seat. The explosion-proof motor 13 is electrically connected through an external terminal, and the output end of the explosion-proof motor 13 is transmission-connected to a stirring cavity rod 14, which is rotatably connected inside the reactor barrel 1, and three groups of stirrers 15 are installed below the stirring cavity rod 14. The water spray assembly 2 is arranged on the stirring cavity rod 14, and is used to spray water on the surface of the stirring cavity rod 14 and the stirrer 15. The water spray assembly 2 includes a moving ring 21 slidably connected to the top of the stirring cavity rod 14, and a limiting groove 22 is provided at the front and rear ends of the middle part of the stirring cavity rod 14. An electric push rod 23 is installed inside the limiting groove 22. The electric push rod 23 is electrically connected through an external terminal, and the moving end of the electric push rod 23 is fixedly connected to the moving ring 21. A first connecting plate 24 in a ring array is installed on the outside of the moving ring 21, and a water spray ring 25 is installed on the side of the first connecting plate 24 away from the moving ring 21. A water tank connected to an external water pipe is provided inside the water spray ring 25, and a water pump is installed inside the water tank. Three groups of water spray connecting rods 26 are arranged below the water spray ring 25, and a rotator is provided on the top of the water spray connecting rod 26, and the rotator is connected to the water tank. Three groups of first nozzles 27 are installed on the front and rear ends of the outer side of the water spray connecting rod 26, and the first nozzle 27 is a square structure.

[0026] When it is necessary to clean the scale inside the reactor barrel 1, the movable ring 21 is driven to move downward by starting the electric push rod 23. At the same time, the stirring cavity rod 14 can be driven to rotate by the explosion-proof motor 13. The water pump inside the water tank is turned on, so that the water inside the water spray ring 25 enters through the water spray connecting rod 26, and then the water is sprayed through the first nozzle 27. The first nozzle 27 on the water spray connecting rod 26 can simultaneously spray the stirring cavity rod 14 and the outer surface of the agitator 15, and can also spray the inner wall of the reactor barrel 1. This design can ensure that the scale cleaning water flow covers a wider area, increase the cleaning area, and improve the overall spraying efficiency of the present invention.

[0027] like Figure 3 and Figure 4As shown, a driving assembly 210 for driving the water spraying connecting rod 26 to rotate is provided on the stirring cavity rod 14, and the driving assembly 210 includes a driving ring 211 that is rotatably connected to the top of the moving ring 21, and a driving limit rod 212 is installed on the outside of the stirring cavity rod 14, and the driving limit rod 212 is in a spiral structure on the outside of the stirring cavity rod 14. A notch that matches the driving limit rod 212 is provided on the inside of the driving ring 211, and a second connecting plate 213 in an annular array is installed on the outside of the driving ring 211, and a first gear 214 is installed on the side of the second connecting plate 213 away from the driving ring 211. The top of the water spraying connecting rod 26 slides through the water spraying ring 25 and is installed with a second gear 215, and the first gear 214 and the second gear 215 are meshed.

[0028] When the moving ring 21 moves downward, the notch inside the driving ring 211 is matched with the driving limit rod 212, so that the driving ring 211 rotates on the moving ring 21. This rotational movement is transmitted to the first gear 214 through the second connecting plate 213, thereby driving the first gear 214 to rotate. Then, the meshing action between the first gear 214 and the second gear 215 will cause the water spray connecting rod 26 to rotate accordingly. The rotational movement of the water spray connecting rod 26 will cause the first nozzle 27 to rotate inside the reactor barrel 1, thereby expanding the spraying area. This design can improve the cleaning effect by increasing the spraying area, because the rotational movement of the water spray connecting rod 26 makes the water spray cover a wider range, and can more comprehensively clean the surface of the stirring cavity rod 14 and the reactor barrel 1.

[0029] like Figure 3 As shown, a second nozzle 271 is installed at the bottom of the first connecting plate 24, the first connecting plate 24 is connected to the water tank inside the water spray ring 25, the outlet end of the second nozzle 271 is at a corresponding position along the surface of the stirring cavity rod 14, the second nozzle 271 is connected to the water tank, and the second nozzle 271 is a pointed structure.

[0030] The function of the second nozzle 271 is to provide additional spray force during the cleaning process. By aiming the outlet end of the nozzle at the surface of the mixing cavity rod, the water spray can directly impact the dirt or sediment on the mixing cavity rod to enhance the cleaning effect. This can ensure that the surface of the mixing cavity rod is thoroughly cleaned and improve the cleaning quality and efficiency of the equipment.

[0031] like Figure 3 and Figure 5 As shown, the diameter of the outlet end of the first nozzle 27 is larger than the diameter of the agitator 15 .

[0032] Since the diameter of the outlet end of the first nozzle 27 is larger than the diameter of the agitator 15, this means that during the cleaning process, the water flow sprayed by the first nozzle 27 can cover the area around the agitator 15 more widely, thereby further improving the cleaning effect. Example 2

[0033] like Figure 3 , Figure 5 and Figure 6 As shown, the top of the internal outlet end of the first nozzle 27 located at the bottom is rotatably connected to an adjusting baffle 221, the outer side of the first nozzle 27 is rotatably connected to a telescopic block 222 fixedly connected to the adjusting baffle 221, a fixed seat 223 is installed on the outer side of the first nozzle 27, the telescopic block 222 is rotatably connected to the side close to the water spray connecting rod 26 with a moving block 224, a spring rod 225 that slides through the inside of the fixed seat 223 is installed below the moving block 224, and a pressure block seat 226 is installed below the spring rod 225.

[0034] When the water spray connecting rod 26 moves downward, the pressure block seat 226 will contact the bottom wall of the reactor tube 1, and the contact force will be transmitted to the spring rod 225. At this time, the spring inside the spring rod 225 enters a compressed state, so that the moving block 224 drives the telescopic block 222 to rotate, and the telescopic block 222 will extend. The telescopic block 222 can drive the adjusting baffle 221 inside the first nozzle 27 to rotate a certain angle, so that the adjusting baffle 221 changes the injection angle of the outlet end of the first nozzle 27, so that the first nozzle 27 can spray along the bottom wall of the reactor tube 1 when discharging water, which is convenient for cleaning the scaling of the reactor tube 1.

[0035] The working principle is as follows: when the reactor with self-cleaning function is used, when it is necessary to clean the scale inside the reactor barrel 1, the moving ring 21 is driven to move downward by starting the electric push rod 23, and the stirring cavity rod 14 can also be driven to rotate by the explosion-proof motor 13, and the water pump inside the water tank is turned on, so that the water inside the water spray ring 25 enters through the water spray connecting rod 26, and then the water is sprayed through the first nozzle 27. The first nozzle 27 on the water spray connecting rod 26 can simultaneously spray the stirring cavity rod 14 and the outer surface of the agitator 15, and can also spray the inner wall of the reactor barrel 1. When the moving ring 21 moves downward, the notch inside the driving ring 211 is adapted to the driving limit rod 212, so that the driving ring 211 rotates on the moving ring 21. This rotational movement is transmitted to the first gear 214 through the second connecting plate 213, thereby driving the first gear 214 to rotate, and then, the meshing action between the first gear 214 and the second gear 215 will cause the water spray connecting rod 26 to rotate. The rotational movement of the water spray connecting rod 26 will cause the first nozzle 27 to rotate inside the reactor tube 1. When the water spray connecting rod 26 moves downward, the pressure block seat 226 will contact the bottom wall of the reactor tube 1, and the contact force will be transmitted to the spring rod 225. At this time, the spring inside the spring rod 225 enters a compressed state, so that the moving block 224 drives the telescopic block 222 to rotate, and the telescopic block 222 will extend. The telescopic block 222 can drive the adjusting baffle 221 inside the first nozzle 27 to rotate a certain angle, so that the adjusting baffle 221 changes the injection angle of the outlet end of the first nozzle 27, so that the first nozzle 27 can spray along the bottom wall of the reactor tube 1 when discharging water.

[0036] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A reactor with a self-cleaning function, comprising a reactor barrel (1) and a water spray assembly (2), Features: A gas inlet (11) is installed on one side of the side wall of the reactor barrel (1), a liquid inlet (12) is installed on the side wall of the reactor barrel (1) and above the gas inlet (11), an explosion-proof motor (13) is installed on the top of the reactor barrel (1) via a motor seat, an output end of the explosion-proof motor (13) is drivingly connected to a stirring cavity rod (14), the stirring cavity rod (14) is rotatably connected inside the reactor barrel (1), and three groups of stirrers (15) are installed below the stirring cavity rod (14); The water spray assembly (2) is arranged on the stirring cavity rod (14) and is used to spray water on the surfaces of the stirring cavity rod (14) and the stirrer (15).

2. The reactor with self-cleaning function according to claim 1, characterized in that: The water spray assembly (2) comprises a moving ring (21) slidably connected to the top of the stirring cavity rod (14); a limiting groove (22) is provided at the front and rear ends of the middle part of the stirring cavity rod (14); an electric push rod (23) is installed inside the limiting groove (22); the moving end of the electric push rod (23) is fixedly connected to the moving ring (21); a first connecting plate (24) in an annular array is installed outside the moving ring (21); a water spray ring (25) is installed on the side of the first connecting plate (24) away from the moving ring (21); three groups of water spray connecting rods (26) are arranged below the water spray ring (25); three groups of first nozzles (27) are installed at the front and rear ends of the outer side of the water spray connecting rod (26); and a driving assembly (210) for driving the water spray connecting rod (26) to rotate is arranged on the stirring cavity rod (14).

3. The reactor with self-cleaning function according to claim 2, characterized in that: The driving assembly (210) comprises a driving ring (211) rotatably connected to the top of the moving ring (21); a driving limit rod (212) is mounted on the outer side of the stirring cavity rod (14); the driving limit rod (212) is in a spiral structure on the outer side of the stirring cavity rod (14); a notch matching the driving limit rod (212) is provided on the inner side of the driving ring (211); a second connecting plate (213) in a ring array is mounted on the outer side of the driving ring (211); a first gear (214) is mounted on a side of the second connecting plate (213) away from the driving ring (211); a second gear (215) is mounted on the top end of the water spray connecting rod (26) after sliding through the water spray ring (25); the first gear (214) and the second gear (215) are meshed.

4. The reactor with self-cleaning function according to claim 2, characterized in that: A second nozzle (271) is installed at the bottom of the first connecting plate (24), and an outlet end of the second nozzle (271) is located at a corresponding position along the surface of the stirring cavity rod (14).

5. The reactor with self-cleaning function according to claim 2, characterized in that: The diameter of the outlet end of the first nozzle (27) is larger than the diameter of the agitator (15).

6. The reactor with self-cleaning function according to claim 5, characterized in that: The top of the outlet end of the first nozzle (27) located at the bottom is rotatably connected to an adjusting baffle (221); the outer side of the first nozzle (27) is rotatably connected to a telescopic block (222) fixedly connected to the adjusting baffle (221); a fixed seat (223) is installed on the outer side of the first nozzle (27); a moving block (224) is rotatably connected to the side of the telescopic block (222) close to the water spray connecting rod (26); a spring rod (225) sliding through the interior of the fixed seat (223) is installed below the moving block (224); and a pressure block seat (226) is installed below the spring rod (225).