Prefabricated concrete cover plate shaping device easy to assemble and disassemble

By designing a simple installation and dismantling precast concrete cover plate shaping device, the problems of long support period and low reuse rate in the existing technology are solved, and construction efficiency is improved, project cycle shortening and traffic jam reduction are achieved.

CN222431056UActive Publication Date: 2025-02-07SHANXI WUJIAN GRP CO LTD
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Patent Information

Application Number
CN202421215959.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-30
Publication Date
2025-02-07
Estimated Expiration
2034-05-30

AI Technical Summary

Technical Problem

During the construction process of the existing inspection manhole cover plate, the support period is long, the reuse rate is low, and the installation and disassembly are inconvenient, resulting in low construction efficiency and long project cycle.

Method used

A simple installation and disassembly precast concrete cover shaping device is designed, including the left panel, the left outer skeleton, the right outer skeleton, the sleeve, the connecting device, the inner ring panel and the inner skeleton. Through the docking and connection of these components, Form external and internal templates for rapid assembly and disassembly.

Benefits of technology

It improves construction efficiency, shortens project cycle, reduces labor demand, improves the convenience and flexibility of molds, ensures product quality, and reduces traffic jams caused by on-site construction.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a simple mounting and dismounting precast concrete cover plate shaping device, which belongs to the field of manhole cover plate prefabrication and comprises a left panel, a left outer framework, a right panel, a right outer framework, a sleeve, a connecting device, an inner ring panel and an inner framework. When the concrete cover plate is shaped, the left panel and the right panel are combined to form the external template, the inner ring panel and the inner framework form the internal template, and the internal template is arranged in the external template, so that prefabrication of the cover plate can be started, and compared with the prior art, the construction efficiency is improved, the project period is shortened, and the construction cost is reduced. According to the prefabricated cover plate mold, the labor force requirement is lowered, due to the convenience of mold design, production of prefabricated cover plates is more flexible and efficient, the product quality is guaranteed, traffic jam caused by site construction is reduced, and smooth urban traffic and rapid recovery and use of public facilities are facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of prefabrication of inspection well cover plates, in particular to a simple and easy-to-install prefabricated concrete cover plate shaping device. Background Art

[0002] In recent years, with the country's increased investment in infrastructure and the development of urbanization, the country has invested greatly in public facilities. Whether it is a large city, a small or medium-sized city, or an economically developed town, as long as there are public facilities such as tap water, street lights, drainage, telecommunications, gas, power, and fire protection, inspection wells need to be installed. However, most inspection wells are set on the road, so when the inspection well is constructed, it will inevitably affect road traffic. Therefore, in order to prevent road traffic from being affected for a long time, the construction speed of the inspection well cover is particularly important. The on-site pouring period is long, and the advantages of prefabricated covers can be better reflected.

[0003] In the past, manhole covers were usually prefabricated in a prefabrication yard by tying steel bars, supporting formwork, and then pouring concrete. The formwork cycle was long, the reuse rate was low, and installation and removal were inconvenient. Summary of the invention

[0004] The utility model aims to solve the problems raised in the background technology and provides a simple and easy to install and disassemble prefabricated concrete cover plate shaping device.

[0005] The technical solution of the utility model to achieve the above purpose is:

[0006] A simple and easy-to-install precast concrete cover shaping device comprises a left panel, a left exoskeleton, a right panel, a right exoskeleton, a sleeve, a connecting device, an inner ring panel and an inner frame; the left panel, the left exoskeleton, the right panel and the right exoskeleton are all semi-circular ring structures, the left panel is covered and fixed on the inner side of the left exoskeleton, and the right panel is covered and fixed on the inner side of the right exoskeleton; the left exoskeleton and the right exoskeleton are butt-jointed, a sleeve is fixedly connected at each of the two ends of the butt joint of the left exoskeleton, and a sleeve is fixedly connected at each of the two ends of the butt joint of the right exoskeleton, the sleeves at both ends of the left exoskeleton are aligned with the sleeves at both ends of the right exoskeleton, and the connecting device is inserted into the sleeves aligned at the upper and lower ends; the inner ring panel and the inner frame are all circular ring structures, and the inner ring panel is covered and fixed on the outer side of the inner frame.

[0007] Preferably, the connecting device includes an insertion rod, a pressing rod, a spring, a block and a top spring; the insertion rod is inserted into a sleeve arranged in upper and lower alignment, the pressing rod is slidably connected in the insertion rod, the spring is located at the bottom of the insertion rod and one end is fixedly connected to the insertion rod, the other end of the spring is fixedly connected to the pressing rod, the block is located in the insertion rod and is slidably connected to the insertion rod, the top spring is located in the insertion rod and one end is fixedly connected to the insertion rod, and the other end of the top spring is fixedly connected to the block; the inner end of the block is an arc-shaped end, and an inwardly concave arc-shaped groove used in conjunction with the arc-shaped end of the block is provided at a position on the rod wall of the pressing rod immediately above the block.

[0008] Preferably, support rods are fixedly connected inside the inner frame, and the support rods are in a cross shape.

[0009] Preferably, vertical keels are fixedly connected to the left exoskeleton, the right exoskeleton and the inner frame.

[0010] The utility model provides a simple and easy-to-install prefabricated concrete cover plate shaping device. Through its structural design, when shaping the concrete cover plate, after the left panel, the left outer frame, the right panel and the right outer frame are butt-jointed to form a circular ring structure, the connecting device is inserted into the sleeves on the left and right outer frames, so that the left panel and the right panel are tightly connected and it is confirmed that there is no gap, thereby forming an external template; then the internal template composed of the inner circle panel and the inner frame is placed in the external template; after ensuring the correct alignment of the external template and the internal template, a layer of concrete release agent is applied on the surface of the internal and external templates to facilitate demoulding, and then a steel bar grid is placed and tied between the internal and external templates according to design requirements, and then concrete is evenly poured into the mold, and the internal and external templates can be disassembled and taken out after the concrete is solidified, thereby completing the prefabrication of the cover plate; the separated internal and external templates can be cleaned and dried and wait for the next use. Compared with the existing technology, the utility model improves construction efficiency, shortens project cycle, and reduces labor demand. Due to the convenience of mold design, the production of prefabricated cover plates is more flexible and efficient, which not only ensures product quality, but also reduces traffic congestion caused by on-site construction, which is conducive to smooth urban traffic and the rapid resumption of public facilities. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is the structural front view of the utility model;

[0012] Figure 2 It is a top view of the structure of the utility model;

[0013] Figure 3 Is for Figure 1 Schematic diagram of the enlarged internal structure at point A shown.

[0014] In the figure: 1. left panel; 2. left exoskeleton; 3. right panel; 4. sleeve; 5. connecting device; 6. inner circle panel; 7. inner frame; 8. support rod; 9. vertical keel; 10. right exoskeleton; 501. plug rod; 502. pressing rod; 503. spring; 504. block; 505. top spring; 506. arc groove. DETAILED DESCRIPTION

[0015] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0016] In the description of the present invention, it should be noted that the terms "upper / lower end", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0017] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "setting / sleeving", "sleeve connection", "connection", etc. should be understood in a broad sense. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0018] See also Figure 1-3The present embodiment provides a simple and easy-to-install precast concrete cover shaping device, comprising a left panel 1, a left exoskeleton 2, a right panel 3, a right exoskeleton 10, a sleeve 4, a connecting device 5, an inner ring panel 6, and an inner frame 7; the left panel 1, the left exoskeleton 2, the right panel 3, and the right exoskeleton 10 are all semi-circular ring structures, the left panel 1 covers and is fixed to the inner side of the left exoskeleton 2, and the right panel 3 covers and is fixed to the inner side of the right exoskeleton 10; the left exoskeleton 2 and the right exoskeleton 10 are butt-jointed, a sleeve 4 is fixedly connected to each of the two ends of the butt joint of the left exoskeleton 2, and a sleeve 4 is fixedly connected to each of the two ends of the butt joint of the right exoskeleton 10, the sleeves 4 at both ends of the left exoskeleton 2 are aligned with the sleeves 4 at both ends of the right exoskeleton 10, and the connecting device 5 is inserted into the sleeves 4 aligned at the upper and lower ends; the inner ring panel 6 and the inner frame 7 are both circular ring structures, and the inner ring panel 6 covers and is fixed to the outer side of the inner frame 7.

[0019] In the present invention, the connecting device 5 includes an insertion rod 501, a pressing rod 502, a spring 503, a block 504 and a top spring 505; the insertion rod 501 is inserted into the sleeve 4 arranged in an upper and lower alignment, the pressing rod 502 is slidably connected to the insertion rod 501, the spring 503 is located at the bottom of the insertion rod 501 and one end is fixedly connected to the insertion rod 501, the other end of the spring 503 is fixedly connected to the pressing rod 502, the block 504 is located in the insertion rod 501 and is slidably connected to the insertion rod 501, the top spring 505 is located in the insertion rod 501 and one end is fixedly connected to the insertion rod 501, and the other end of the top spring 505 is fixedly connected to the block 504; the inner end of the block 504 is an arc-shaped end, and an inwardly concave arc-shaped groove 506 used in conjunction with the arc-shaped end of the block 504 is provided on the rod wall of the pressing rod 502, adjacent to the position above the block 504, as shown in the figure. Figure 3 During use, when the insertion rod 501 needs to be inserted into the sleeve 4, the pressing rod 502 is pressed, and when the pressing rod 502 moves downward, the arc-shaped slot 506 on the pressing rod 502 moves to the position of the block 504 along with the movement of the pressing rod 502. At this time, the top spring 505 pushes the block 504 to fall into the arc-shaped slot 506 on the pressing rod 502, and the outer end of the block 504 is also received in the insertion rod 501; then The insertion rod 501 is inserted into the sleeve 4. When the insertion rod 501 is inserted to the bottom, the pressing rod 502 is released, and the spring 503 drives the pressing rod 502 to reset upward. When the pressing rod 502 moves upward, the arc-shaped slot 506 on the pressing rod 502 moves upward, and the block 504 is pushed out from the arc-shaped slot 506. At the same time, the outer end of the block 504 is also exposed outside the insertion rod 501, and the insertion of the insertion rod 501 into the sleeve 4 is finally completed. When the insertion rod 501 needs to be pulled out of the sleeve 4, the pressing rod 502 is pressed, and the top spring 505 pushes the block 504 into the arc-shaped slot 506 on the pressing rod 502 during the downward movement of the pressing rod 502, and the insertion rod 501 can be taken out of the sleeve 4.

[0020] In the present invention, a support rod 8 is fixedly connected inside the inner frame 7, and the support rod 8 is cross-shaped and supported inside the inner frame 7. The support rod 8 on the inner frame 7 can enhance the stability of the inner frame 7, so that the inner ring panel 6 will not deform during use.

[0021] In the present invention, vertical keels 9 are fixedly connected to the left exoskeleton 2, the right exoskeleton 10, and the inner frame 7. The left exoskeleton 2, the right exoskeleton 10, and the inner frame 7 are formed into a whole by the vertical keels 9 on the left exoskeleton 2, the right exoskeleton 10, and the inner frame 7, thereby improving the strength of the left exoskeleton 2, the right exoskeleton 10, and the inner frame 7.

[0022] In this embodiment: when the concrete cover is finalized, the utility model is made in advance according to the cover to be customized. After the production is completed, the left panel 1, the left exoskeleton 2, the right panel 3, and the right exoskeleton 10 are docked, and the connecting device 5 is inserted into the sleeve 4 aligned with the left exoskeleton 2 and the right exoskeleton 10, so that the left panel 1 and the right panel 3 are tightly connected and confirmed to have no gaps, forming an external template. The inner circle panel 6 and the inner skeleton 7 form an internal template, and the internal template is placed inside the external template. After ensuring the correct alignment of the external template and the internal template, a layer of concrete release agent is applied to the template surface to facilitate demoulding. Then, according to the design requirements, a steel grid is placed and tied between the external template and the internal template, and then the concrete is evenly poured into the mold. After the concrete solidifies, the external template and the internal template can be taken out to complete the prefabrication of the cover. The separated template can be cleaned and dried and wait for the next use.

[0023] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions. The sentence "includes an element defined by ... does not exclude the existence of other identical elements in the process, method, article or device including the element".

[0024] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A simple and easy-to-install precast concrete cover shaping device, characterized in that: The invention comprises a left panel (1), a left exoskeleton (2), a right panel (3), a right exoskeleton (10), a sleeve (4), a connecting device (5), an inner ring panel (6), and an inner frame (7); the left panel (1), the left exoskeleton (2), the right panel (3), and the right exoskeleton (10) are all semicircular ring structures; the left panel (1) covers and is fixed to the inner side of the left exoskeleton (2); the right panel (3) covers and is fixed to the inner side of the right exoskeleton (10); the left exoskeleton (2) and the right exoskeleton (10) are butt-jointed. The left exoskeleton (2) and the right exoskeleton (10) are connected by a sleeve (4) fixedly connected to each other at both ends of the butt joint. The sleeves (4) at both ends of the left exoskeleton (2) and the sleeves (4) at both ends of the right exoskeleton (10) are aligned with each other at the top and bottom. The connecting device (5) is inserted into the sleeves (4) aligned with each other at the top and bottom. The inner ring panel (6) and the inner frame (7) are both circular ring structures. The inner ring panel (6) covers and is fixed to the outer side surface of the inner frame (7).

2. The simple installation and removal precast concrete cover shaping device according to claim 1 is characterized in that: The connecting device (5) comprises an insert rod (501), a pressing rod (502), a spring (503), a clamping block (504) and a top spring (505); the insert rod (501) is inserted into a sleeve (4) arranged in an upper and lower alignment manner, the pressing rod (502) is slidably connected in the insert rod (501), the spring (503) is located at the bottom of the insert rod (501) and one end of the spring is fixedly connected to the insert rod (501), the other end of the spring (503) is fixedly connected to the pressing rod (502), and the clamping block (504) is fixedly connected to the top spring (505). (504) is located in the insertion rod (501) and is slidably connected to the insertion rod (501), the top spring (505) is located in the insertion rod (501) and one end is fixedly connected to the insertion rod (501), and the other end of the top spring (505) is fixedly connected to the clamping block (504); the inner end of the clamping block (504) is an arc-shaped end, and an inwardly concave arc-shaped groove for use with the arc-shaped end of the clamping block (504) is provided at a position on the rod wall of the pressing rod (502) adjacent to the upper part of the clamping block (504).

3. The simple installation and removal precast concrete cover shaping device according to claim 1 is characterized in that: A support rod (8) is fixedly connected inside the inner frame (7), and the support rod (8) is in a cross shape.

4. The simple installation and removal precast concrete cover shaping device according to claim 1 is characterized in that: The left exoskeleton (2), the right exoskeleton (10) and the inner frame (7) are all fixedly connected with a vertical keel (9).