Automatic collecting and recording device for leaked oil of product
By designing an automatic collection and recording device for oil leakage in product, the difficulty in cleaning oil pollution in production line caused by oil leakage during assembly of automobile parts is solved, and automatic cleaning and oil volume inspection are realized, ensuring product quality.
Patent Information
- Application Number
- CN202420974195.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-06
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-05-06
AI Technical Summary
During the assembly process of key components such as automobile transfers, gearboxes, transmissions, etc., the product is prone to oil leakage problems, which leads to difficulty in cleaning oil pollution in the production line and the product oil volume cannot meet the quality standards.
Design a product oil leakage automatic collection and recording device, including a conveying station, a collection device, a sealing assembly, an oil suction assembly and a weighing assembly. The device transfers the product to the collection device through a conveying station, automatically collects oil leakage using sealing components and oil suction components, and performs oil weighing and recording through the weighing components.
It realizes automatic cleaning of oil leakage for product and automatic weighing and recording of oil quantity to ensure that the oil quantity of product meets quality standards and avoids the problem of difficulty in cleaning oil pollution in the production line.
Smart Images
Figure CN222438948U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of automobile assembly, and in particular relates to an automatic collection and recording device for oil leakage of a product. Background Art
[0002] In the field of functional testing of key parts such as automobile transfer cases, reduction boxes, and transmissions before assembly, the products tested have characteristics such as high speed and easy dripping. When the product leaks oil, it will make it difficult to clean the oil pollution on the production line and the oil volume of the product cannot meet the quality standards.
[0003] In particular, it solves the problem of oil leakage during the circulation of products in automated production lines. Summary of the invention
[0004] In view of the shortcomings of the above background technology, the purpose of the utility model is to provide an automatic collection and recording device for product oil leakage, which automatically collects product oil leakage and evaluates the product oil leakage amount at the same time, automatically identifies whether the product oil amount meets the quality standards, and ensures the quality of product shipment.
[0005] In order to solve the above technical problems, the purpose of the utility model is achieved as follows:
[0006] An automatic collection and recording device for oil leakage of a product, comprising a conveying station, the conveying station comprising a conveying frame, and the product is transported to the top of the collection device through the conveying frame;
[0007] The collecting device comprises an oil tank, which is located below the oil outlet of the product; a first oil nozzle is connected to the side wall of the oil tank;
[0008] The sealing assembly also includes an oil cover plate, the head of which is moved to the opening of the oil tank to cover and seal it; a first air hole is opened on the oil cover plate, the first air hole is connected to the compressor through a pipeline, and the compressed air generated by the compressor is injected into the oil tank;
[0009] It also includes an oil suction assembly; the oil suction assembly includes a first oil extraction nozzle installed on one side of the first docking oil nozzle, the first oil extraction nozzle is connected to the first oil injection nozzle through an oil pipe, a second oil injection nozzle is arranged on one side of the first oil injection nozzle, and the second oil injection nozzle is connected to the vacuum oil pump through the oil pipe;
[0010] It also includes a weighing component; the weighing component includes an electronic scale, an oil pot is placed on the electronic scale, and an oil filling hole is provided on the top of the oil pot; a moving component is provided on one side of the oil pot, and the moving component grabs the oil pot and moves it to the first oil filling nozzle or the second oil filling nozzle.
[0011] On the basis of the above scheme and as a preferred scheme of the above scheme: a pallet is placed on the conveyor frame, and the product is placed on the pallet; the oil tank is installed on the pallet, the interior of the oil tank is in an inverted cone shape, and a first oil outlet hole is opened on the bottom side wall of the oil tank, and the first oil outlet hole is communicated with the bottom of the oil tank, and the first oil outlet hole is connected to the first docking oil nozzle through a travel switch; the oil suction assembly includes a first translation cylinder, the outer end of the piston rod of the first translation cylinder is fixed with the first oil suction nozzle, and a second translation cylinder is installed on one side of the first translation cylinder, and a switch block is fixed to the outer end of the piston rod of the second translation cylinder.
[0012] On the basis of the above scheme and as a preferred scheme of the above scheme: a first lifting cylinder is installed at the tail of the oil cover plate, and the first lifting cylinder is installed on the first slide rail.
[0013] On the basis of the above scheme and as a preferred scheme of the above scheme: an elastic sealing ring is fixed on the lower surface of the head of the oil cover plate, and the sealing ring is in contact with the oil groove.
[0014] On the basis of the above scheme and as a preferred scheme of the above scheme: the oil suction assembly also includes a second lifting cylinder, the top of the piston rod of the second lifting cylinder is fixed to the first clamping block, the first clamping block is provided with two first mounting holes, the first oiling nozzle and the second oiling nozzle are respectively embedded in the first mounting holes and fixed.
[0015] On the basis of the above scheme and as a preferred scheme of the above scheme: the moving assembly includes a second slide rail, the slider of the second slide rail is connected to the piston rod of the third translation cylinder; the third lifting cylinder is fixed on the slider of the second slide rail, and the first double-rod cylinder is installed on the piston rod of the third lifting cylinder, and the two ends of the first double-rod cylinder are respectively connected with clamps, and the two clamps are located on both sides of the oil pot.
[0016] On the basis of the above solution and as a preferred solution of the above solution: the inner surface of the clamping jaw is recessed to form an arc-shaped notch.
[0017] Compared with the prior art, the utility model has the following outstanding and beneficial technical effects:
[0018] Compared with the prior art, the utility model provides an automatic collection and recording device for oil leakage of a product. When a product leaks oil, the oil drips into the oil tank and is collected; the first docking oil nozzle is docked with the first oil extraction nozzle, the oil pot is docked with the first oil filling nozzle, compressed air blows the oil in the oil tank into the oil pot, and the oil pot is moved to an electronic scale for weighing and recording; the oil pot is moved to the bottom of the second lifting cylinder, the second oil filling nozzle is docked with the oil pot, the vacuum oil pump is operated, and the oil in the oil pot is discharged.
[0019] The automatic oil leakage collection and recording device can avoid oil pollution on the production line and effectively clean up oil leakage from the product automatically. At the same time, it can ensure that the oil volume of the product meets the quality standards through automatic weighing, recording and judgment of the oil leakage. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0021] Figure 2 It is a schematic diagram of the overall explosion structure of the utility model.
[0022] Figure 3 It is a schematic diagram of the overall top view structure of the utility model.
[0023] Figure 4 It is a schematic diagram of the oil tank structure of the utility model.
[0024] Figure 5 It is a schematic diagram of the sealing component structure of the utility model.
[0025] Figure 6 It is a partial structural schematic diagram of the oil absorption component of the utility model.
[0026] Figure 7 It is a partial structural schematic diagram of the oil absorption component of the utility model.
[0027] Figure 8 It is a schematic diagram of the structure of the mobile component of the utility model.
[0028] Figure numerals: conveying station 01; conveying rack 010; tray 0100; product 011; collecting device 02; oil tank 020; first docking oil nozzle 021; sealing assembly 03; oil cover plate 030; first air hole 0300; first lifting cylinder 031; first slide rail 0310; sealing ring 032; oil suction assembly 04; first oil suction nozzle 040; first translation cylinder 0400; second translation cylinder 0401; switch block 0402; first oil injection nozzle 041; second oil injection nozzle 042; vacuum oil pump 043; second lifting cylinder 044; first clamping block 0440; weighing assembly 05; electronic scale 050; oil pot 051; oil injection hole 0510; moving assembly 06; second slide rail 060; third lifting cylinder 061; first double-rod cylinder 062; clamping claw 063; DETAILED DESCRIPTION
[0029] The present invention will be further described below with reference to specific embodiments of the invention;
[0030] This embodiment provides an automatic collection and recording device for oil leakage of products, including a conveying station 01, the conveying station 01 includes a conveying rack 010, and the product 011 is transferred to the top of the collection device 02 through the conveying rack 010; the conveying rack 010 is used to transport the product 011 to a designated location for oil leakage collection and recording;
[0031] The collecting device 02 includes an oil tank 020, which is located below the oil outlet of the product 011; the oil tank 020 is used to collect leaked oil; the side wall of the oil tank 020 is connected to a first docking oil nozzle 021; the first docking oil nozzle 021 is used to connect the oil outlet;
[0032] The sealing assembly 03 is also included. The sealing assembly 03 includes an oil cover plate 030. The oil cover plate 030 is in the shape of a long strip. The head of the oil cover plate 030 moves to the opening of the oil tank 020 to cover and seal it. The oil cover plate 030 covers the top opening of the oil tank 020 to form a closed chamber. The oil cover plate 030 is provided with a first air hole 0300. The first air hole 0300 is connected to the compressor through a pipeline, and the compressed air generated by the compressor is injected into the oil tank 020.
[0033] It also includes an oil suction assembly 04; the oil suction assembly 04 includes a first oil extraction nozzle 040 installed on one side of the first docking oil nozzle 021; the first oil extraction nozzle 040 and the first docking oil nozzle 021 can be spliced and plugged with each other; the first oil extraction nozzle 040 is connected to the first oil injection nozzle 041 through an oil pipe, a second oil injection nozzle 042 is provided on one side of the first oil injection nozzle 041, and the second oil injection nozzle 042 is connected to the vacuum oil pump 043 through an oil pipe;
[0034] It also includes a weighing component 05; the weighing component 05 includes an electronic scale 050, which is used to weigh the weight and upload it to an external device for automatic recording; an oil pot 051 is placed on the electronic scale 050, and an oil filling hole 0510 is provided on the top of the oil pot 051; the oil pot 051 is used to hold leaking oil; a moving component 06 is provided on one side of the oil pot 051, and the moving component 06 grabs the oil pot 051 and moves it to the first oil filling nozzle 041 or the second oil filling nozzle 042.
[0035] As described above, when product 011 leaks oil, the oil will automatically drip into the oil tank 020, and product 011 follows the tray 0100 to the designated position of the automatic oil extraction station. The first oil extraction nozzle 040 extends out to connect with the first oil extraction nozzle 040 to connect with the oil tank 020, and the oil pot 051 moves to the first oil filling nozzle 041 to connect, and the oil cover plate 030 moves to the oil tank 020, and the oil cover plate 030 presses the oil tank 020, and compressed air is injected into the oil tank 020 through the first air hole 0300, completing the automatic oil extraction process from the oil tank 020 to the oil pot 051; the oil pot 051 moves to the electronic scale 050 to complete the weighing, and the weighing data is automatically recorded; the oil pot 051 moves to the second oil filling nozzle 042 to connect, and the vacuum oil pump 043 works, and the waste oil is discharged into the waste oil barrel.
[0036] Furthermore, a tray 0100 is placed on the conveyor rack 010 , and the product 011 is placed on the tray 0100 ;
[0037] The oil tank 020 is installed on the tray 0100. The interior of the oil tank 020 is in an inverted cone shape. A first oil outlet hole is opened on the bottom side wall of the oil tank 020. The first oil outlet hole is communicated with the bottom of the oil tank 020. The first oil outlet hole is connected to the first docking oil nozzle 021 through a travel switch.
[0038] When product 011 leaks oil, the oil will automatically drip into the oil tank 020 of tray 0100, and product 011 follows tray 0100 to the designated position of the automatic oil pumping station;
[0039] The oil suction assembly 04 includes a first translation cylinder 0400, the outer end of the piston rod of the first translation cylinder 0400 is fixed to the first oil suction nozzle 040, a second translation cylinder 0401 is installed on one side of the first translation cylinder 0400, and the outer end of the piston rod of the second translation cylinder 0401 is fixed to the switch block 0402.
[0040] As described above, the first translation cylinder 0400 extends to drive the first oil pumping nozzle 040 to move forward, and connects with the first oil pumping nozzle 040; the second translation cylinder 0401 extends to drive the switch block 0402 to touch the travel switch passage;
[0041] Furthermore, a first lifting cylinder 031 is installed at the tail of the oil cover plate 030 , and the first lifting cylinder 031 is installed on the first slide rail 0310 .
[0042] As described above, the slider on the first slide rail 0310 drives the oil cover plate 030 to move forward, and the first lifting cylinder 031 drives the oil cover plate 030 to move up and down, thereby pressing the oil tank 020 .
[0043] Furthermore, an elastic sealing ring 032 is fixed to the lower surface of the head of the oil cover plate 030 , and the sealing ring 032 fits with the oil groove 020 .
[0044] As mentioned above, the sealing ring 032 is made of rubber, which has elasticity and sealing properties. The bolts pass through the sealing ring 032 and are connected to the oil cover plate 030. The oil cover plate 030 covers the oil tank 020, and the sealing ring 032 is clamped at the opening of the oil tank 020 to achieve sealing.
[0045] Furthermore, the oil suction assembly 04 also includes a second lifting cylinder 044, the top of the piston rod of the second lifting cylinder 044 is fixed to the first clamping block 0440, and the first clamping block 0440 is provided with two first mounting holes, and the first oiling nozzle 041 and the second oiling nozzle 042 are respectively embedded in the first mounting holes and fixed.
[0046] As described above, the second lifting cylinder 044 drives the first oiling nozzle 041 and the second oiling nozzle 042 to be inserted into the oiling hole 0510 of the oil pot 051;
[0047] Furthermore, the moving component 06 includes a second slide rail 060, and the slider of the second slide rail 060 is connected to the piston rod of the third translation cylinder; the third lifting cylinder 061 is fixed on the slider of the second slide rail 060, and the first double-rod cylinder 062 is installed on the piston rod of the third lifting cylinder 061, and the two ends of the first double-rod cylinder 062 are respectively connected to clamps 063, and the two clamps 063 are located on both sides of the oil pot 051.
[0048] As described above, the third lifting cylinder 061 drives the oil pot 051 to move up and down, and the oil filling hole 0510 of the oil pot 051 is connected with the first oil filling nozzle 041 or the second oil filling nozzle 042; the second slide rail 060 drives the oil pot 051 to move parallel; the first double-rod cylinder 062 drives the two clamps 063 to move closer or farther.
[0049] The third lifting cylinder 061 descends, the first double-rod cylinder 062 is released, the oil pot 051 is in a free state on the high-precision electronic scale 050 and weighing is completed, and the weighing data is automatically recorded;
[0050] The second slide rail 060 cooperates with the third lifting cylinder 061 to make the oil pot 051 reach the oil discharge position, the second lifting cylinder 044 works to complete the docking of the second oil injection nozzle 042 with the oil pot 051, the vacuum oil pump 043 works, and the waste oil is discharged into the waste oil barrel.
[0051] Furthermore, the inner surface of the clamping jaw 063 is recessed to form an arc-shaped notch.
[0052] As described above, the convenient clamping claw 063 can firmly clamp the oil pot 051 and it is not easy to fall off.
[0053] In the description of the present utility model, it should be understood that the terms "upper", "lower", "top", "bottom", "inside", "outside", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, or are the orientations or positional relationships in which the utility model product is conventionally placed when in use, or are the orientations or positional relationships conventionally understood by those skilled in the art. They are only for the convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present utility model.
[0054] In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. In the present utility model, unless otherwise clearly specified and limited, the terms "install", "set", "connect", "fix", "screw" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection or an electrical connection;
[0055] The above embodiments are only preferred embodiments of the present invention and are not intended to limit the protection scope of the present invention. Therefore, any equivalent changes made based on the structure, shape, and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. A product oil leakage automatic collection and recording device, characterized by: It includes a conveying station, which includes a conveying frame, and the product is transferred to the top of the collecting device through the conveying frame; The collecting device comprises an oil tank, which is located below the oil outlet of the product; a first oil nozzle is connected to the side wall of the oil tank; The sealing assembly also includes an oil cover plate, the head of which is moved to the opening of the oil tank to cover and seal it; a first air hole is opened on the oil cover plate, the first air hole is connected to the compressor through a pipeline, and the compressed air generated by the compressor is injected into the oil tank; It also includes an oil suction assembly; the oil suction assembly includes a first oil extraction nozzle installed on one side of the first docking oil nozzle, the first oil extraction nozzle is connected to the first oil injection nozzle through an oil pipe, a second oil injection nozzle is arranged on one side of the first oil injection nozzle, and the second oil injection nozzle is connected to a vacuum oil pump through an oil pipe; It also includes a weighing component; the weighing component includes an electronic scale, an oil pot is placed on the electronic scale, and an oil filling hole is provided on the top of the oil pot; a moving component is provided on one side of the oil pot, and the moving component grabs the oil pot and moves it to the first oil filling nozzle or the second oil filling nozzle.
2. The automatic collection and recording device for oil leakage according to claim 1 is characterized in that: A pallet is placed on the conveyor rack, and the product is placed on the pallet; The oil tank is installed on the tray, the interior of the oil tank is in an inverted cone shape, a first oil outlet hole is opened on the bottom side wall of the oil tank, the first oil outlet hole is communicated with the bottom of the oil tank, and the first oil outlet hole is connected to the first docking oil nozzle through a travel switch; The oil suction assembly comprises a first translation cylinder, the outer end of the piston rod of the first translation cylinder is fixed with a first oil suction nozzle, a second translation cylinder is installed on one side of the first translation cylinder, the outer end of the piston rod of the second translation cylinder is fixed with a switch block.
3. The automatic collection and recording device for oil leakage according to claim 1 is characterized in that: A first lifting cylinder is installed at the tail of the oil cover plate, and the first lifting cylinder is installed on the first slide rail.
4. The automatic collection and recording device for oil leakage according to claim 3 is characterized by: An elastic sealing ring is fixed on the lower surface of the head of the oil cover plate, and the sealing ring fits with the oil groove.
5. The automatic collection and recording device for oil leakage of products according to claim 1 is characterized by: The oil suction assembly also includes a second lifting cylinder, the top of the piston rod of the second lifting cylinder is fixed to the first clamping block, the first clamping block is provided with two first mounting holes, the first oil injection nozzle and the second oil injection nozzle are respectively embedded in the first mounting holes and fixed.
6. The automatic collection and recording device for oil leakage of products according to claim 1 is characterized by: The moving assembly includes a second slide rail, the slider of the second slide rail is connected to the piston rod of the third translation cylinder; the third lifting cylinder is fixed on the slider of the second slide rail, the first double-rod cylinder is installed on the piston rod of the third lifting cylinder, and the two ends of the first double-rod cylinder are respectively connected with clamps, and the two clamps are located on both sides of the oil pot.
7. The automatic collection and recording device for oil leakage of products according to claim 6 is characterized by: The inner surface of the clamping jaw is recessed to form an arc-shaped notch.