Glass insulator cementing machine

By designing a glass insulator glue installation machine, using the coordinated settings of components such as cylinder body and return spring, the precise alignment of the positions of glass insulators, steel feet and steel caps is achieved, solving the problem of poor glue installation effect of existing glue installation machines and improving the stability of glue installation.

CN222562365UActive Publication Date: 2025-03-04NANJING ELECTRIC INSULATOR CO LTD
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Patent Information

Application Number
CN202421278645.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-06
Publication Date
2025-03-04
Estimated Expiration
2034-06-06

AI Technical Summary

Technical Problem

When the existing glue installation machines glue glass insulators, steel feet and steel caps, it is inconvenient to align the position, and it is prone to deviations, resulting in poor glue installation effect.

Method used

A glass insulator glue installation machine is designed, which adopts the coordinated configuration of the cylinder, return spring, slide, movable rod, T-shaped insertion rod and slot. The driving component drives the rotating seat to rotate. The rotating seat drives the bearing seat to rotate through the connecting rod to ensure the accuracy of each rotation of the bearing seat, so as to facilitate alignment of the position of the insulator, steel feet and steel cap.

Benefits of technology

By accurately aligning the position, the deviation during the glue assembly process is reduced, the glue assembly stability is improved, and the correct assembly of glass insulators, steel feet and steel caps is ensured.

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Abstract

The utility model discloses a glass insulator cementing machine, which relates to the technical field of glass insulator cementing and comprises a base, a supporting plate is mounted at the right end of the top of the base, fixing plates are mounted at the top and the bottom of the left side of the supporting plate, and electric push rods are mounted on the sides, close to the center of the supporting plate, of the two fixing plates. A first movable seat and a second movable seat are installed at the output ends of the two electric push rods correspondingly, a supporting column is installed at the end, away from the supporting plate, of the top of the base, a shell is installed at the top of the supporting column, a driving assembly is arranged in an inner cavity of the shell, a rotating seat is installed at the top of the driving assembly, and a plurality of connecting rods are connected to the outer side of the rotating seat. According to the utility model, the barrel body, the reset spring, the sliding seat, the movable rod, the T-shaped inserting rod and the inserting groove are arranged in a matched manner, so that the accuracy of each rotation of the bearing seat can be ensured, the positions of an insulator, a steel pin and a steel cap can be conveniently aligned, the deviation in the cementing process is reduced, and the cementing stability is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of glass insulator gluing, in particular to a glass insulator gluing machine. Background Art

[0002] Glass insulators are devices used to support and insulate conductors. They are made of glass. Currently, the most widely used in routes are tempered glass insulators, which are generally made of glass and porcelain, and are one of the key components of high-voltage transmission lines. Their performance directly affects the operating safety of the entire transmission line. Glass insulators are widely used due to their zero-value self-breakage and easy maintenance. In the production process of glass insulators, glass insulators, steel legs and steel caps are assembled with cement to form a whole. The quality of the assembly of glass insulators, steel legs and steel caps is directly related to the performance of the insulators in the transmission and transformation power grid.

[0003] In the process of realizing the utility model, the inventors found that there are at least the following problems in this technology: when the existing binding machine is binding glass insulators, it is not convenient to align the positions of the insulators, steel feet and steel caps, and deviations are likely to occur during the binding process, resulting in poor binding effect. Utility Model Content

[0004] In order to improve the problem that the existing binding machine mentioned above is inconvenient to align the positions of the insulator, steel legs and steel caps when binding glass insulators, and deviations are prone to occur during the binding process, resulting in poor binding effects, the utility model provides a glass insulator binding machine.

[0005] The utility model provides a glass insulator glue assembly machine, which adopts the following technical solutions:

[0006] A glass insulator glue-binding machine comprises a base, a support plate is installed at the right end of the top of the base, a fixed plate is installed at the top and bottom of the left side of the support plate, electric push rods are installed on one side of two groups of the fixed plates close to the center of the support plate, and a first movable seat and a second movable seat are installed at the output ends of the two groups of the electric push rods respectively, a support column is installed at one end of the top of the base away from the support plate, a shell is installed on the top of the support column, a driving assembly is provided in the inner cavity of the shell, a rotating seat is installed on the top of the driving assembly, and a plurality of connecting rods are connected to the outer side of the rotating seat , a bearing seat is installed at one end of several connecting rods away from the rotating seat, a vertical plate is installed at the left end of the top of the base, a locking assembly is arranged between the vertical plate and one of the bearing seats, and the locking assembly includes a cylinder, the cylinder is installed in the inner cavity of the vertical plate, the left side wall of the inner cavity of the cylinder is connected with a return spring, the right end of the return spring is connected with a sliding seat, the end of the sliding seat away from the return spring is connected with a movable rod, the end of the movable rod away from the sliding seat is installed with a T-shaped plug rod, and the outer side of the bearing seat is provided with a slot that is plugged into and matched with the T-shaped plug rod.

[0007] By adopting the above technical scheme, a layer of cement is manually coated on the inside and the outer side of the upper end of the glass insulator to be assembled, and then the glass insulator filled with cement is placed on the top of the bearing seat, and then the copper cap is placed on the bottom of the second movable seat, and the copper foot is placed on the top of the first movable seat, and then the T-shaped rod is pulled to the left, and the T-shaped rod drives the sliding seat to move to the left through the movable rod and compresses the reset spring until the T-shaped rod is separated from the slot, thereby releasing the fixing effect of the T-shaped rod on the bearing seat, and then the rotating seat is driven to rotate through the driving assembly, and the rotation of the rotating seat drives the bearing seat to rotate through the connecting rod. When the bearing seat rotates to 90°, the T-shaped rod is released, and under the elastic force of the reset spring, the T-shaped rod moves to the right and is inserted into the slot, and one of the bearing seats is locked. This can ensure the accuracy of each rotation of the bearing seat, thereby facilitating the alignment of the positions of the insulator, steel foot and steel cap, reducing deviations during the gluing process, and improving the gluing stability.

[0008] Optionally, the driving assembly includes a driving motor, which is mounted on the inner bottom wall of the shell, and the driving motor is mounted on the right end of the inner bottom wall of the shell. A driving shaft is installed at the power output end of the driving motor, a driving gear is installed on the top of the driving shaft, and the left end of the driving gear is meshed and connected with a driven gear. The inner cavity of the driven gear is sleeved with a driven shaft, the top of the driven shaft extends out of the shell and is fixedly connected to the bottom of the rotating seat, and the bottom of the driven shaft is connected to the inner bottom wall of the shell through a bearing.

[0009] By adopting the above technical solution, when the driving motor is working, it drives the driving gear to rotate through the driving shaft, the driving gear drives the driven gear to rotate, and then drives the driven shaft to rotate, the driven shaft drives the rotating seat to rotate, and thus can drive the bearing seat to rotate.

[0010] Optionally, a sliding assembly is provided at the bottom of the rotating seat and the top of the shell, and the sliding assembly includes a slide plate, which is installed at the bottom of the rotating seat, and an annular slide rail is provided at the top of the shell, and the slide plate is slidably connected to the annular slide rail.

[0011] By adopting the above technical solution, when the rotating seat rotates, it can drive the annular slide rail to slide in the slide plate, thereby making the rotating seat more stable during the rotation process and avoiding shaking as much as possible.

[0012] Optionally, a limiting assembly is arranged between the first movable seat, the second movable seat and the support plate, and the limiting assembly includes two groups of limiting blocks, the two groups of limiting blocks are respectively installed on the right ends of the first movable seat and the second movable seat, and a limiting groove is opened on the left side of the support plate, and the limiting groove is slidably connected to the limiting block.

[0013] By adopting the above technical solution, when the first movable seat and the second movable seat move, they can drive the limiting block to slide in the limiting groove, thereby making the first movable seat and the second movable seat more stable during the movement.

[0014] Optionally, a first reserved groove is provided at the top of the first movable seat, and a clamping assembly is provided at the bottom of the second movable seat.

[0015] By adopting the above technical solution, the steel foot can be placed through the first reserved groove, and the steel cap can be placed through the clamping assembly.

[0016] Optionally, the clamping assembly includes a second reserved groove, which is opened in the inner cavity of the second movable seat, and mounting plates are installed at both ends of the inner cavity of the second reserved groove, and positioning springs are installed on one side of the two groups of mounting plates close to the center of the second reserved groove, and clamping blocks are installed on one end of the two groups of positioning springs facing away from the mounting plate.

[0017] By adopting the above technical solution, the spacing between the clamping blocks can be easily adjusted through the elastic force of the positioning spring, so that the steel cap can be clamped and fixed, making the steel cap more tightly connected to the second movable seat.

[0018] Optionally, one end of the two groups of clamping blocks facing away from the positioning spring is connected to a rubber pad.

[0019] By adopting the above technical solution, the friction between the rubber pad and the steel cap is increased, so that the steel cap is clamped more firmly.

[0020] Optionally, there are four bearing seats, which are arranged in a ring shape about the center of the rotating seat, each of the four bearing seats has a groove on its top, and each of the four bearing seats has a reserved hole on its bottom.

[0021] By adopting the above technical solution, a plurality of glass insulators can be placed simultaneously through the groove, and the provision of the reserved holes facilitates the steel legs to pass through the bottom of the bearing seat.

[0022] In summary, the present invention has at least one of the following beneficial effects:

[0023] By coordinating the cylinder, reset spring, slide seat, movable rod, T-shaped rod and slot, the accuracy of each rotation of the bearing seat can be guaranteed, so that the position of the insulator, steel foot and steel cap can be easily aligned, the deviation in the gluing process can be reduced, and the gluing stability can be improved.

[0024] Through the coordinated arrangement of the clamping block, the positioning spring, the second reserved groove and the mounting plate, the steel cap can be clamped and fixed, so that the steel cap is more firmly inserted into the second movable seat and the falling situation is avoided as much as possible. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0026] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0027] Figure 2 For the utility model Figure 1 Schematic diagram of the structure at A in the middle;

[0028] Figure 3 For the utility model Figure 1 Schematic diagram of the structure at B in the middle;

[0029] Figure 4 It is a schematic diagram of the top view structure of the rotating seat of the utility model.

[0030] In the figure: 1, housing; 2, support column; 3, driving assembly; 301, driven gear; 302, driven shaft; 303, driving gear; 304, driving shaft; 305, driving motor; 4, base; 5, limit assembly; 501, limit groove; 502, limit block; 6, first movable seat; 7, first reserved groove; 8, support plate; 9, bearing seat; 10, second movable seat; 11, electric push rod; 12, fixed plate; 13, rotating seat; 14, sliding assembly; 1401, slide plate; 1402, annular slide rail; 15, connecting rod; 16, groove; 17, vertical plate; 18, rubber pad; 19, clamping assembly; 1901, clamping block; 1902, positioning spring; 1903, second reserved groove; 1904, mounting plate; 20, locking assembly; 2001, cylinder; 2002, return spring; 2003, slide seat; 2004, movable rod; 2005, T-shaped plug rod; 2006, slot; 21, reserved hole. DETAILED DESCRIPTION

[0031] The following is combined with Figure 1-4 The utility model is described in further detail.

[0032] Please refer to the attached figure in the instruction manual Figure 1 The utility model provides an embodiment: a glass insulator glue binding machine, including a base 4, a support plate 8 is vertically installed at the right end of the top of the base 4, a fixed plate 12 is fixedly installed at the top and bottom of the left side of the support plate 8, two sets of fixed plates 12 are installed on the side close to the center of the support plate 8, and the output ends of the two sets of electric push rods 11 are respectively installed with a first movable seat 6 and a second movable seat 10, and a limiting component 5 is arranged between the first movable seat 6 and the second movable seat 10 and the support plate 8, and the limiting component 5 includes two sets of limiting blocks 502, and the two sets of limiting blocks 502 are respectively installed at the right ends of the first movable seat 6 and the second movable seat 10, and a limiting groove 501 is provided on the left side of the support plate 8, and the limiting groove 501 is slidably connected with the limiting block 502. When the first movable seat 6 and the second movable seat 10 are moving, they can drive the limiting block 502 to slide in the limiting groove 501, thereby making the first movable seat 6 and the second movable seat 10 more stable during the movement.

[0033] Please refer to the attached figure in the instruction manual Figure 1 and Figure 2, a first reserved groove 7 is provided on the top of the first movable seat 6, and a clamping assembly 19 is provided on the bottom of the second movable seat 10. The steel foot can be placed through the first reserved groove 7, and the steel cap can be placed through the clamping assembly 19. The clamping assembly 19 includes a second reserved groove 1903, and the second reserved groove 1903 is provided in the inner cavity of the second movable seat 10. Both ends of the inner cavity of the second reserved groove 1903 are installed with mounting plates 1904. The two sets of mounting plates 1904 are installed with positioning springs 1902 on one side close to the center of the second reserved groove 1903, and the two sets of positioning springs 1902 are installed with clamping blocks 1901 on one end away from the mounting plates 1904. Through the elastic force of the positioning springs 1902, it is convenient to adjust the spacing between the clamping blocks 1901, so that the steel cap can be clamped and fixed, so that the steel cap is more tightly connected to the second movable seat 10. The ends of the two groups of clamping blocks 1901 that are away from the positioning spring 1902 are fixedly connected with rubber pads 18. The friction between the rubber pads 18 and the steel cap is increased, so that the steel cap is clamped more firmly.

[0034] Please refer to the attached figure in the instruction manual Figure 1 A support column 2 is vertically mounted on one end of the top of the base 4 away from the support plate 8, a housing 1 is fixedly mounted on the top of the support column 2, a driving assembly 3 is arranged in the inner cavity of the housing 1, a rotating seat 13 is mounted on the top of the driving assembly 3, a sliding assembly 14 is arranged at the bottom of the rotating seat 13 and the top of the housing 1, the sliding assembly 14 includes a slide plate 1401, the slide plate 1401 is mounted on the bottom of the rotating seat 13, an annular slide rail 1402 is arranged on the top of the housing 1, and the slide plate 1401 is slidably connected with the annular slide rail 1402. When the rotating seat 13 rotates, it can drive the annular slide rail 1402 to slide in the slide plate 1401, thereby making the rotating seat 13 more stable during the rotation process, and avoiding shaking as much as possible.

[0035] Please refer to the attached figure in the instruction manual Figure 1 and Figure 4, a plurality of connecting rods 15 are fixedly connected to the outer side of the rotating seat 13, and a bearing seat 9 is installed at one end of the plurality of connecting rods 15 away from the rotating seat 13. The driving assembly 3 includes a driving motor 305, and the driving motor 305 is installed on the inner bottom wall of the shell 1. The driving motor 305 is installed at the right end of the inner bottom wall of the shell 1. A driving shaft 304 is installed at the power output end of the driving motor 305, and a driving gear 303 is installed on the top of the driving shaft 304. The left end of the driving gear 303 is meshed and connected with a driven gear 301. The inner cavity of the driven gear 301 is fixedly sleeved with a driven shaft 302. The top of the driven shaft 302 extends out of the shell 1 and is fixedly connected to the bottom of the rotating seat 13. The bottom of the driven shaft 302 is rotatably connected to the inner bottom wall of the shell 1 through a bearing. When the driving motor 305 is working, it drives the driving gear 303 to rotate through the driving shaft 304. The driving gear 303 drives the driven gear 301 to rotate, and then drives the driven shaft 302 to rotate. The driven shaft 302 drives the rotating seat 13 to rotate, thereby driving the supporting seat 9 to rotate.

[0036] Please refer to the attached figure in the instruction manual Figure 1 and Figure 4 There are four bearing seats 9, which are arranged in a ring shape about the center of the rotating seat 13. The tops of the four bearing seats 9 are provided with grooves 16, and the bottoms of the four bearing seats 9 are provided with reserved holes 21. Therefore, multiple glass insulators can be placed at the same time through the grooves 16, and the provision of the reserved holes 21 facilitates the steel legs to pass through the bottom of the bearing seats 9.

[0037] Please refer to the attached figure in the instruction manual Figure 1 and Figure 3 A vertical plate 17 is installed at the left end of the top of the base 4, and a locking assembly 20 is arranged between the vertical plate 17 and one of the bearing seats 9. The locking assembly 20 includes a cylinder 2001, and the cylinder 2001 is installed in the inner cavity of the vertical plate 17. The left side wall of the inner cavity of the cylinder 2001 is connected with a return spring 2002, and the right end of the return spring 2002 is connected with a slide seat 2003. The slide seat 2003 is slidably connected to the cylinder 2001, and the end of the slide seat 2003 away from the return spring 2002 is fixedly connected with a movable rod 2004, and the end of the movable rod 2004 away from the slide seat 2003 is fixedly installed with a T-shaped plug rod 2005, and the outer side of the bearing seat 9 is provided with a slot 2006 for plugging with the T-shaped plug rod 2005.

[0038] Working principle: When in use, a layer of cement is manually coated on the inside and the outer side of the upper end of the glass insulator to be assembled, and then the glass insulator filled with cement is placed in the groove 16 at the top of the bearing seat 9, and then the copper cap is placed inside the second movable seat 10, and it is clamped and fixed by the clamping assembly 19, and the copper foot is placed in the first reserved groove 7 on the top of the first movable seat 6, and then the T-shaped rod 2005 is pulled to the left, and the T-shaped rod 2005 drives the slide 2003 to move to the left through the movable rod 2004 and compresses the reset spring 2002 until the T-shaped rod 2005 is separated from the slot 2006, thereby releasing the fixing effect of the T-shaped rod 2005 on the bearing seat 9.

[0039] Then, the driving motor 305 is started. When the driving motor 305 is working, it drives the driving gear 303 to rotate through the driving shaft 304. The driving gear 303 rotates to drive the driven gear 301 to rotate. The driven gear 301 rotates to drive the driven shaft 302 to rotate, which can drive the rotating seat 13 to rotate. The rotating seat 13 rotates to drive the supporting seat 9 to rotate through the connecting rod 15. When the supporting seat 9 rotates to 90°, the T-shaped plug 2005 is released. Under the elastic force of the reset spring 2002, the T-shaped plug 2005 moves to the right and is inserted into the slot 2006. One of the supporting seats 9 is locked again to ensure the accuracy of each rotation of the supporting seat 9, so that the positions of the insulator, steel foot and steel cap can be easily aligned, the deviation during the gluing process can be reduced, and the gluing stability can be improved.

[0040] At this time, the steel foot, steel cap and glass insulator are on the same axis. Then the electric push rod 11 is controlled to extend, and the extension of the electric push rod 11 drives the first movable seat 6 and the second movable seat 10 to move and approach each other, thereby making the steel foot, steel cap and glass insulator approach each other and combine, and are glued together under the action of cement.

[0041] The above are all preferred embodiments of the present utility model, and are not intended to limit the protection scope of the present utility model. Therefore, any equivalent changes made based on the structure, shape, and principle of the present utility model should be included in the protection scope of the present utility model.

Claims

1. A glass insulator gluing machine, comprising a base (4), characterized in that: A support plate (8) is installed at the right end of the top of the base (4), and a fixing plate (12) is installed at the top and bottom of the left side of the support plate (8). Electric push rods (11) are installed on one side of the two sets of fixing plates (12) close to the center of the support plate (8), and the output ends of the two sets of electric push rods (11) are respectively installed with a first movable seat (6) and a second movable seat (10). A support column (2) is installed at one end of the top of the base (4) away from the support plate (8), and the top of the support column (2) A shell (1) is installed, the inner cavity of the shell (1) is provided with a driving assembly (3), a rotating seat (13) is installed on the top of the driving assembly (3), a plurality of connecting rods (15) are connected to the outer side of the rotating seat (13), a bearing seat (9) is installed on one end of the plurality of connecting rods (15) away from the rotating seat (13), a vertical plate (17) is installed on the left end of the top of the base (4), and a locking assembly (20) is provided between the vertical plate (17) and one of the bearing seats (9); The locking assembly (20) comprises a cylinder (2001), wherein the cylinder (2001) is mounted in the inner cavity of the vertical plate (17), a return spring (2002) is connected to the left side wall of the inner cavity of the cylinder (2001), a slide seat (2003) is connected to the right end of the return spring (2002), a movable rod (2004) is connected to the end of the slide seat (2003) away from the return spring (2002), a T-shaped plug rod (2005) is mounted on the end of the movable rod (2004) away from the slide seat (2003), and a slot (2006) for plugging with the T-shaped plug rod (2005) is provided on the outer side of the bearing seat (9).

2. The glass insulator gluing machine according to claim 1, characterized in that: The driving assembly (3) comprises a driving motor (305), wherein the driving motor (305) is mounted on the inner bottom wall of the housing (1), and the driving motor (305) is mounted on the right end of the inner bottom wall of the housing (1). A driving shaft (304) is mounted on the power output end of the driving motor (305), and a driving gear (303) is mounted on the top of the driving shaft (304). The left end of the driving gear (303) is meshedly connected with a driven gear (301), and the inner cavity of the driven gear (301) is sleeved with a driven shaft (302), the top of the driven shaft (302) protrudes from the housing (1) and is fixedly connected to the bottom of the rotating seat (13), and the bottom of the driven shaft (302) is connected to the inner bottom wall of the housing (1) via a bearing.

3. The glass insulator gluing machine according to claim 1, characterized in that: A sliding assembly (14) is provided at the bottom of the rotating seat (13) and the top of the shell (1), the sliding assembly (14) comprising a slide plate (1401), the slide plate (1401) being mounted at the bottom of the rotating seat (13), and an annular slide rail (1402) being provided at the top of the shell (1), the slide plate (1401) being slidably connected to the annular slide rail (1402).

4. The glass insulator gluing machine according to claim 1, characterized in that: A limiting assembly (5) is arranged between the first movable seat (6) and the second movable seat (10) and the support plate (8), and the limiting assembly (5) comprises two groups of limiting blocks (502). The two groups of limiting blocks (502) are respectively mounted on the right ends of the first movable seat (6) and the second movable seat (10). A limiting groove (501) is provided on the left side of the support plate (8), and the limiting groove (501) is slidably connected to the limiting block (502).

5. The glass insulator gluing machine according to claim 1, characterized in that: A first reserved groove (7) is provided on the top of the first movable seat (6), and a clamping assembly (19) is provided on the bottom of the second movable seat (10).

6. The glass insulator gluing machine according to claim 5, characterized in that: The clamping assembly (19) comprises a second reserved groove (1903), wherein the second reserved groove (1903) is provided in the inner cavity of the second movable seat (10), and mounting plates (1904) are installed at both ends of the inner cavity of the second reserved groove (1903), and positioning springs (1902) are installed on one side of the two groups of mounting plates (1904) close to the center of the second reserved groove (1903), and clamping blocks (1901) are installed on one end of the two groups of positioning springs (1902) facing away from the mounting plate (1904).

7. The glass insulator gluing machine according to claim 6, characterized in that: The ends of the two groups of clamping blocks (1901) facing away from the positioning spring (1902) are both connected to a rubber pad (18).

8. The glass insulator gluing machine according to claim 1, characterized in that: There are four supporting seats (9), which are arranged in a ring shape about the center of the rotating seat (13), the tops of the four supporting seats (9) are each provided with a groove (16), and the bottoms of the four supporting seats (9) are each provided with a reserved hole (21).