Photovoltaic module glass feeding device

Abstract

The utility model discloses a photovoltaic module glass feeding device. The feeding station is arranged on one side of the rack and used for jointly placing photovoltaic module glass and pallets, the conveying line is used for conveying the photovoltaic module glass, the partition paper placing position is arranged on the outer side of the feeding station, and the pallet placing station is arranged on the inner side of the feeding station and used for stacking the pallets in a concentrated mode. The first carrying mechanism is arranged above the feeding station and the pallet placing station and is used for carrying pallets; the second carrying mechanism is arranged above the feeding station and the partition paper placing station and is used for carrying glass partition paper; and the two manipulators are arranged on two sides of the conveying line and are used for carrying photovoltaic module glass. The problem that the production takt of a production line is affected due to the fact that time for manually taking the pallets for multiple times is long is solved, the pallets can be automatically and intensively placed, the operation process of intensively placing the pallets is simple, the operation time is short, manpower is saved, and the production efficiency of the production line is improved.

Description

[Technical field]

[0001] The utility model belongs to the technical field of photovoltaic component production, in particular to a photovoltaic component glass feeding device. [Background technology]

[0002] Photovoltaic module glass is placed on a pallet and then placed together on a feeding station. After the transport mechanism transports all the photovoltaic module glass to the production station, it is necessary to remove the pallet from the feeding position and then replace the new photovoltaic module glass and the pallet that supports the photovoltaic module glass. As the production line rhythm and production line output increase, multiple feeding stations will be set up, so the number of loading times becomes more frequent, resulting in the number of times the pallet is manually removed becoming more frequent. Manual pallet removal is not only labor-intensive, but the long time for manual pallet removal will lead to a longer loading time, which will affect the production rhythm of the production line and result in low production efficiency.

[0003] Therefore, it is necessary to provide a photovoltaic module glass feeding device to solve the above technical problems. [Utility Model Content]

[0004] The main purpose of the utility model is to provide a photovoltaic module glass loading device, which solves the problem of long time of manual multiple pallet removal affecting the production rhythm of the production line, and can automatically place the pallets in a centralized manner. The operation process of centralized placement of pallets is simple and the operation time is short, which not only saves manpower but also improves the production efficiency of the production line.

[0005] The utility model achieves the above-mentioned purpose through the following technical scheme: a photovoltaic module glass loading device, which includes a frame, a feeding station arranged on one side of the frame and used to place photovoltaic module glass and pallets together, a conveyor line arranged on the other side of the frame and used to convey photovoltaic module glass, a paper separator placement position arranged on the outside of the feeding station, a pallet placement station arranged on the inside of the feeding station and used to stack pallets collectively, a first conveying mechanism arranged above the feeding station and the pallet placement station and used to convey the pallet on the feeding station to the pallet placement station, a second conveying mechanism arranged above the feeding station and the paper separator placement position and used to convey the glass paper separator on the feeding station to the paper separator placement position, and two manipulators arranged on both sides of the conveyor line and used to convey the photovoltaic module glass on the feeding station to the conveyor line.

[0006] Furthermore, the feeding station includes a first enclosure and a second enclosure arranged relatively parallel on both sides, and a limit lever clamped on the first enclosure and the second enclosure to limit the forward movement of the pallet. The first enclosure, the second enclosure and the limit lever together form a accommodating cavity for placing the pallet and the photovoltaic glass assembly.

[0007] Furthermore, the second enclosure is provided with a limiting component for limiting one side of the pallet, and the first enclosure is provided with a pushing and positioning component for pushing the other side of the pallet opposite to the limiting component for positioning.

[0008] Furthermore, the limiting assembly includes a movable plate clamped on the second enclosure and a positioning plate fixed on the movable plate and extending into the accommodating cavity to hold and position one side of the pallet; the pushing positioning assembly includes a first driving member, and a pushing positioning plate driven by the first driving member to extend into the accommodating cavity to push the pallet toward the positioning plate and hold and position the pallet on the other opposite side of the pallet.

[0009] Furthermore, the first enclosure and the second enclosure are both configured as a first serrated structure at one end close to the limit lever to facilitate adaptation to pallets of different lengths; and a second serrated structure is provided on the movable plate to facilitate adaptation to pallets of different widths.

[0010] Furthermore, the first transport mechanism includes a first XZ-axis driving module, a first transport frame driven by the first XZ-axis driving module to perform XZ-direction transport, and a first gripper module fixed below the first transport frame.

[0011] Furthermore, the first XZ axis driving module includes a second driving member, a support frame driven by the second driving member to move in the X direction, and a third driving member fixed on the support frame, and the first transport frame is fixed to the output end of the third driving member and is driven by the third driving member to move in the Z direction.

[0012] Furthermore, the first gripper module includes a gripper frame fixed at the end of the first transport frame, a plurality of hooking components fixed on the sides of the gripper frame and hooking the two sides of the pallet, a plurality of pressing components fixed on the lower end of the gripper frame and pressing the upper surface of the pallet, and a sensor component fixed on the gripper frame and detecting whether the pallet is placed in place.

[0013] Furthermore, the hooking assembly includes a fourth driving member and a positioning hook driven by the fourth driving member to move left or right so as to extend into a groove on the side of the pallet and hook the pallet; the pressing assembly includes a fifth driving member and a pressing block driven by the fifth driving member to press the surface of the pallet.

[0014] Furthermore, the second transport mechanism includes a second XZ-axis driving module, a second transport frame driven by the second XZ-axis driving module to perform XZ-direction transport, and a second gripper module fixed below the second transport frame.

[0015] Compared with the prior art, the beneficial effect of the photovoltaic module glass loading device of the utility model is that: it includes two feeding stations and a pallet placement station arranged side by side between the two feeding stations. When all the photovoltaic module glasses are transported to the conveyor line and only the pallets are left, the first transport mechanism transports the pallets on the feeding station to the pallet placement station for stacking and centralized placement. When the pallets on the pallet placement station reach the maximum placement amount, the pallets are taken away at one time. The operation process of centralized placement of pallets is simple and the operation time is short, which avoids the long time of manual multiple pallet removal and affects the production rhythm of the production line. It not only has high production efficiency and fast loading rhythm, but also has a high degree of automation, thus saving manpower. Before the pallet is transported, a limit lever, a limit assembly and a push positioning assembly are provided to position the pallet, which can ensure that when the pallets are centrally stacked, the edges of the pallets are stacked neatly and will not collapse. Therefore, the loading device provided in this solution solves the problem of manual multiple pallet removal taking a long time and affecting the production rhythm of the production line. It can automatically place the pallets in a centralized manner. The operation process of centralized placement of pallets is simple and the operation time is short, which not only saves manpower but also improves the production efficiency of the production line.

Brief Description of the Drawings

[0016] Figure 1 This is a schematic diagram of the three-dimensional structure of the feeding device in the embodiment of the utility model;

[0017] Figure 2 This is a schematic diagram of the top view of the feeding device of an embodiment of the utility model;

[0018] Figure 3 This is a schematic diagram of the three-dimensional structure of the feeding device in the embodiment of the utility model;

[0019] Figure 4 This is a schematic diagram of the top view of the feeding device of an embodiment of the utility model;

[0020] Figure 5 This is a schematic diagram of the three-dimensional structure of the feeding station in the embodiment of the utility model;

[0021] Figure 6 This is a schematic diagram of the top view of the feeding station structure of the embodiment of the utility model;

[0022] Figure 7 This is a schematic diagram of the three-dimensional structure of the first XZ transport mechanism of the utility model embodiment;

[0023] Figure 8 This is a front view structural diagram of a hooking assembly according to an embodiment of the utility model;

[0024] The numbers in the figure represent:

[0025] 100-loading device, 200-pallet;

[0026] 1- rack;

[0027] 2-feeding station, 21-first enclosure, 211-pushing positioning assembly, 2111-first driving member, 2112-pushing positioning plate, 212-first sawtooth structure, 22-second enclosure, 221-limiting assembly, 2211-moving plate, 2212-positioning plate, 2213-second sawtooth structure, 23-limiting lever, 24-accommodating chamber;

[0028] 3-Pallet placement station;

[0029] 4-first transport mechanism, 41-first XZ axis drive module, 411-second drive member, 412-support frame, 413-third drive member, 42-first transport frame, 43-first gripper module, 431-gripper frame, 432-hooking assembly, 4321-fourth drive member, 4322-positioning hook, 433-pressing assembly, 4331-fifth drive member, 4332-pressing block, 434-sensor assembly;

[0030] 5-paper placement position; 6-second transport mechanism, 61-second XZ axis drive module, 62-second transport frame, 63-second gripper module;

[0031] 7-Conveyor line; 8-Manipulator. [Specific implementation method]

[0032] Please refer to Figure 1-Figure 8 , the present embodiment is a photovoltaic module glass loading device, the loading device 100 includes a frame 1, two feeding stations 2 arranged on one side of the frame 1 and used for placing photovoltaic module glass and a pallet 200 together, a conveyor line 7 arranged on the other side of the frame 1 for conveying photovoltaic module glass, a paper spacer placement position 5 arranged outside the two feeding stations 2, a pallet placement station 3 arranged between the two feeding stations 2 and used for collectively stacking the pallets 200, a first conveying mechanism 4 arranged above the feeding station 2 and the pallet placement station 3 and used for conveying the pallet 200 on the feeding station 2 to the pallet placement station 3, a second conveying mechanism 6 arranged above the feeding station 2 and the paper spacer placement position 5 and used for conveying the glass spacer on the feeding device 2 to the paper spacer placement position, and two manipulators 8 arranged on both sides of the conveyor line 7 and used for conveying the photovoltaic module glass on the feeding station 2 to the conveyor line 7.

[0033] The photovoltaic module glass is placed on the pallet 200, and the photovoltaic module glass and the pallet 200 are transported to the feeding station 2 together. After the second transport mechanism 6 transports the spacer paper on the glass to the spacer paper placement position 5, the robot 8 transports the photovoltaic module glass to the conveyor line 7. When only the pallet 200 is left on the feeding station 2, the feeding station 2 positions the pallet 200, and the first transport mechanism 4 transports the pallet 200 on the feeding station 2 to the pallet placement station 3 for stacking and centralized placement. When the pallets 200 on the pallet placement station 3 reach the maximum placement capacity, the pallets 200 can be taken away at one time. The centralized placement of the pallets 200 takes a short time and the operation process is simple. It can also improve the degree of automation and save manpower.

[0034] In this embodiment, two manipulators 8 are provided corresponding to the feeding stations 2, which can improve the production rhythm and improve the production efficiency.

[0035] The feeding station 2 includes a first enclosure 21 and a second enclosure 22 which are arranged relatively parallel on both sides along the loading direction, and a limit lever 23 which is clamped on the first enclosure 21 and the second enclosure 22 and limits the forward movement of one end of the stack 200. The first enclosure 21, the second enclosure 22 and the limit lever 23 together form a accommodating cavity 24 for placing the stack 200 and the photovoltaic glass assembly. The opposite end of the limit lever 23 is the feeding port for the stack 200 and the photovoltaic assembly glass.

[0036] A limiting assembly 221 for limiting one side of the pallet 200 is disposed above the second enclosure 22 , and a pushing and positioning assembly 211 for pushing the other side of the pallet 200 opposite to the limiting assembly 221 for positioning is disposed above the first enclosure 21 .

[0037] The limiting assembly 221 includes a movable plate 2211 clamped on the second enclosure 22 and a positioning plate 2212 fixed on the movable plate 2211 and extending into the accommodating cavity 24 to hold and position one side of the pallet 200. There are several movable plates 2211, and the positioning plates 2212 are fixed at the end of the movable plate 2211 at the same time. The positioning plate 2212 is fixed by multiple movable plates 2211 to ensure accuracy and stability during positioning.

[0038] The pushing positioning assembly 211 includes a first driving member 2111, and a pushing positioning plate 2112 driven by the first driving member 2111 to extend into the accommodating cavity 24 to push the stack 200 toward the positioning plate 2212 and to be positioned on the other opposite side of the stack 200. There are a plurality of first driving members 2111, and the pushing positioning plates 2112 are simultaneously fixed to the output ends of a plurality of first driving members 2111. The plurality of first driving members 2111 simultaneously drive the pushing positioning plates 2112 to be held against the side of the stack 200, thereby ensuring accuracy and stability during positioning.

[0039] When the pallet 200 and the photovoltaic module glass on the pallet 200 are placed in the accommodating chamber 24 through the feed port, the limit lever 23 is pressed and limited against the front end of the pallet 200, and the limit assembly 221 is pressed against the side of the pallet 200, and the robot moves the photovoltaic module glass to the conveyor line 7. When the photovoltaic module glass on the feeding station 2 is moved away and only the pallet 200 is left, the first driving member 2111 of the pushing positioning assembly 211 drives the pushing positioning plate 2112 to extend into the accommodating chamber 24 and push one side of the pallet 200 so that the other opposite side of the pallet 20 is pressed against the positioning plate 2212, thereby realizing the positioning of the pallet 200. Then the first conveying mechanism 4 conveys the pallet 200 to the pallet placing station 3. Before the pallet 200 is conveyed to the pallet placing station 3, the pallet 200 is positioned first, which can ensure that when the pallets 200 are stacked together, the edges of the pallets 200 are stacked neatly and will not collapse.

[0040] The first enclosure 21 and the second enclosure 22 are both configured with a first serrated structure 212 at one end close to the limiting lever 23, and the limiting lever 23 can be clamped at different positions of the first serrated structure 212 of the first enclosure 21 and the second enclosure 22 according to pallets 200 of different lengths; a second serrated structure 2213 is provided on the movable plate 2211, and the movable plate 2211 can be installed on the second enclosure 22 using different positions of the second serrated structure 2213 according to pallets 200 of different widths; the first serrated structure 212 and the second serrated structure 2213 are configured to adapt to pallets of different sizes, and have good adaptability and high flexibility.

[0041] The first transport mechanism 4 includes a first XZ axis driving module 41 , a first transport frame 42 driven by the first XZ axis driving module 41 to transport in the XZ direction, and a first gripper module 43 fixed below the first transport frame 42 .

[0042] The first XZ axis driving module 41 includes a second driving member 411, a support frame 412 driven by the second driving member 411 to move in the X direction, and a third driving member 413 fixed on the support frame 412. The first transport frame 42 is fixed to the output end of the third driving member 413 and is driven by the third driving member 413 to move in the Z direction.

[0043] The first gripper module 43 includes a gripper frame 431 fixed at the end of the first transport frame 42, a plurality of hooking components 432 fixed on the sides of the gripper frame 431 and hooking the two sides of the pallet 200, a plurality of pressing components 433 fixed on the lower end of the gripper frame 431 and pressing the upper surface of the pallet 200, and a sensor component 434 fixed on the gripper frame 431 and detecting whether the pallet 200 is in place.

[0044] The hooking assembly 432 includes a fourth driving member 4321 and a positioning hook 4322 which is driven by the fourth driving member 4321 to move leftward or rightward so as to extend into a groove on the side of the pallet 200 and hook the pallet 200 .

[0045] The pressing assembly 433 includes a fifth driving member 4331 and a pressing block 4332 driven by the fifth driving member 4331 to press the upper surface of the pallet 200 . The setting of the pressing assembly 433 can prevent the pallet 200 from shaking during the transportation process.

[0046] The second transport mechanism 6 includes a second XZ axis driving module 61 , a second transport frame 62 driven by the second XZ axis driving module 61 to transport in the XZ direction, and a second gripper module 63 fixed below the second transport frame 62 .

[0047] When the feeding device 100 provided in the present solution is used, the photovoltaic module glass is placed on the pallet 200, the limit lever 23 is used to hold and limit the front end of the pallet 200, and the limit assembly 221 is used to limit the side of the pallet 200. After the second transport mechanism 6 transports the spacer paper on the glass to the spacer paper placement position 5, the manipulator 8 transports the photovoltaic module glass to the conveyor line 7. When the photovoltaic module glass on the feeding station 2 is transported and only the pallet 200 is left, the first driving member 2111 of the push positioning assembly 211 drives the push positioning plate 2112 to extend into the accommodating cavity 24 and push one side of the pallet 200 to make the stack 200 The other opposite side of the plate 20 is abutted against the positioning plate 2212, thereby realizing the positioning of the pallet 200. Then the first XZ-axis driving module 41 drives the first gripper module 43 to reach the top of the pallet 200. Several fourth driving members 4321 simultaneously drive several positioning hooks 4322 to hook the side of the pallet 200. Several fifth driving members 4331 simultaneously drive several clamping blocks 4332 to clamp the upper surface of 200. The first XZ-axis driving module 41 drives the first gripper module 43 to move the pallet 200 to the pallet placement station 3. The sensor assembly 434 detects whether the pallet 200 is placed in place.

[0048] The present scheme provides a photovoltaic module glass loading device, which includes two feeding stations 2 and a pallet placement station 3 arranged side by side between the two feeding stations 2. When all the photovoltaic module glasses are transported to the conveyor line 7 and only the pallet 200 is left, the first transport mechanism 4 transports the pallet 200 on the feeding station 2 to the pallet placement station 3 for stacking and centralized placement. When the pallet 200 on the pallet placement station 3 reaches the maximum placement amount, the pallet 200 is taken away at once. The operation process of centralized placement of the pallet 200 is simple and the operation time is short, which avoids the long time of manually taking out the pallet 200 many times and affecting the production rhythm of the production line. It not only has high production efficiency and fast loading rhythm, but also has a high degree of automation, thereby saving manpower. Before the pallet 200 is transported, a limit lever 23, a limit assembly 221 and a push positioning assembly 211 are provided to position the pallet 200, which can ensure that when the pallet 200 is centralized and stacked, the edges of the pallet 200 are stacked neatly and will not collapse. Therefore, the loading device 100 provided in this solution solves the problem of manually taking out the pallets 200 for a long time multiple times and affecting the production rhythm of the production line. It can automatically place the pallets 200 in a centralized manner. The operation process of centralized placement of the pallets 200 is simple and the operation time is short, which not only saves manpower but also improves the production efficiency of the production line.

[0049] The above are only some embodiments of the present invention. For those skilled in the art, several modifications and improvements can be made without departing from the inventive concept of the present invention, which all belong to the protection scope of the present invention.

Claims

1. A photovoltaic module glass feeding device, characterized in that: It includes a frame, a feeding station arranged on one side of the frame and used for placing photovoltaic module glass and pallets together, a conveyor line arranged on the other side of the frame and used for conveying photovoltaic module glass, a paper separator placement position arranged outside the feeding station, a pallet placement station arranged inside the feeding station and used for collectively stacking pallets, a first conveying mechanism arranged above the feeding station and the pallet placement station and used for conveying the pallet on the feeding station to the pallet placement station, a second conveying mechanism arranged above the feeding station and the paper separator placement position and used for conveying the glass paper separator on the feeding station to the paper separator placement position, and two manipulators arranged on both sides of the conveyor line and used for conveying the photovoltaic module glass on the feeding station to the conveyor line.

2. A photovoltaic module glass feeding device as claimed in claim 1, characterized in that: The feeding station includes a first enclosure and a second enclosure that are arranged relatively parallel on both sides, and a limit lever that is clamped on the first enclosure and the second enclosure and limits the forward movement of the pallet. The first enclosure, the second enclosure and the limit lever together form a accommodating cavity for placing the pallet and the photovoltaic glass assembly.

3. A photovoltaic module glass feeding device as claimed in claim 2, characterized in that: The second enclosure is provided with a limiting assembly for limiting one side of the pallet, and the first enclosure is provided with a pushing and positioning assembly for pushing the other side of the pallet opposite to the limiting assembly for positioning.

4. A photovoltaic module glass feeding device as claimed in claim 3, characterized in that: The limiting assembly includes a movable plate clamped on the second enclosure and a positioning plate fixed on the movable plate and extending into the accommodating cavity to hold and position one side of the pallet; the pushing positioning assembly includes a first driving member, and a pushing positioning plate driven by the first driving member to extend into the accommodating cavity to push the pallet toward the positioning plate and hold and position it on the other opposite side of the pallet.

5. A photovoltaic module glass feeding device as claimed in claim 4, characterized in that: The first enclosure and the second enclosure are both configured as a first sawtooth structure at one end close to the limit lever to facilitate adapting to pallets of different lengths; and the movable plate is provided with a second sawtooth structure to facilitate adapting to pallets of different widths.

6. A photovoltaic module glass feeding device as claimed in claim 1, characterized in that: The first transport mechanism includes a first XZ axis driving module, a first transport frame driven by the first XZ axis driving module to carry out XZ direction transport, and a first gripper module fixed below the first transport frame.

7. A photovoltaic module glass feeding device as claimed in claim 6, characterized in that: The first XZ axis driving module includes a second driving member, a support frame driven by the second driving member to move in the X direction, and a third driving member fixed on the support frame. The first transport frame is fixed to the output end of the third driving member and is driven by the third driving member to move in the Z direction.

8. A photovoltaic module glass feeding device as claimed in claim 6, characterized in that: The first gripper module includes a gripper frame fixed at the end of the first transport frame, a plurality of hooking components fixed on the side of the gripper frame and hooking the two sides of the pallet, a plurality of pressing components fixed on the lower end of the gripper frame and pressing the upper surface of the pallet, and a sensor component fixed on the gripper frame and detecting whether the pallet is in place.

9. A photovoltaic module glass feeding device as claimed in claim 8, characterized in that: The hooking assembly includes a fourth driving member and a positioning hook driven by the fourth driving member to move leftward or rightward so as to extend into a groove on the side of the pallet and hook the pallet; the pressing assembly includes a fifth driving member and a pressing block driven by the fifth driving member to press the surface of the pallet.

10. The photovoltaic module glass feeding device according to claim 1, characterized in that: The second transport mechanism includes a second XZ axis driving module, a second transport frame driven by the second XZ axis driving module to carry out XZ direction transport, and a second gripper module fixed below the second transport frame.

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