Non-woven fabric needling device with adjustable aperture

Abstract

The utility model discloses a non-woven fabric needling device with an adjustable hole diameter, and relates to the technical field of non-woven fabric production auxiliary equipment, in particular to the non-woven fabric needling device with the adjustable hole diameter. Comprising a main body, an anti-skid handle, an aperture generator, a pinhole storage groove, input equipment, a display, an electric adjusting device, a rotary button, a laser range finder, pinholes, hot press equipment, a positioning system module, an integrated control module and output equipment. According to the utility model, the operation is stable through the anti-skid handle, the aperture parameters are set by the input device, and the distance between the needle holes is accurately adjusted through the electric adjusting device. A laser range finder and a positioning system ensure accurate needling, and the hot press accurately controls the hot pressing process. The display displays the working state in real time, and the rotary button provides man-machine interaction. The pinhole storage groove realizes flexible production, and the output equipment prints a production report. And the pinhole storage groove and the integrated control module store the working state, so that quick recovery is facilitated.

Description

Technical Field

[0001] The utility model relates to the technical field of auxiliary equipment for non-woven fabric production, in particular to a non-woven fabric needle punching device with adjustable aperture. Background Art

[0002] A non-woven fabric needling device with adjustable aperture is used in the field of non-woven fabric production. An electric adjustment device is used to accurately control the hole spacing of the needling device. The sensor detects the hole spacing value and realizes precise control through the control system. The laser rangefinder is used to accurately measure the needling position and distance, and the positioning system ensures that the needling is performed at the correct position. The multifunctional process function requires a hot press to perform hot pressing treatment, and an integrated control system coordinates the operation of each process unit. The existing new non-woven fabric needling device (publication number: CN218203366U) has the following disadvantages and needs further improvement.

[0003] 1. Traditional equipment relies on manual adjustment or simple mechanical devices, which cannot achieve precise control of hole spacing, resulting in production errors and inconsistencies. Due to the lack of automatic adjustment capabilities, traditional equipment requires more manpower input to make adjustments, thereby reducing production efficiency. Manual adjustment of hole spacing requires a lot of time and effort, increasing production costs and reducing the flexibility of the production line. With the increase in product types and specifications, the fixed hole spacing of traditional equipment cannot meet the diverse production needs. Therefore, there is an urgent need for a needling device with adjustable hole spacing.

[0004] 2. Traditional equipment cannot accurately measure the needling position and distance, resulting in errors and uncertainties in the production process. In addition, the operator is required to manually control the needling position, and the lack of an automatic positioning system increases the difficulty of operation and the possibility of errors. Due to the inability to achieve precise positioning and measurement, traditional equipment may require additional adjustments and calibrations during the production process, resulting in reduced production efficiency. For process requirements that require high-precision positioning and measurement, the limitations of traditional equipment will lead to the inability to meet related requirements, limiting the flexibility and diversification of the production line. Therefore, there is an urgent need for a needling device with laser ranging and positioning.

[0005] 3. Traditional equipment requires operators to manually control the operation and collaboration of different process units. The lack of an integrated control system will lead to incoordination and misoperation in the production process. Due to the lack of an automated integrated control system, traditional equipment will have unstable control of parameters such as temperature and pressure during the hot pressing process, affecting product quality and production efficiency. Traditional equipment may require frequent manual intervention and adjustments during process processing, increasing operating costs and instability of the production line. Due to the lack of an integrated control system, traditional equipment often cannot achieve precise control of hot pressing molds and heating systems, limiting the accuracy and consistency of the production process. Therefore, there is an urgent need for a needling device with multifunctional process functions. Utility Model Content

[0006] The main purpose of the utility model is to provide a non-woven fabric needle punching device with adjustable aperture, which can effectively solve the problems in the background technology.

[0007] To achieve the above-mentioned purpose, the technical solution adopted by the utility model is: there is a non-woven fabric needling device with adjustable aperture, a non-slip handle is installed on the top of the main body, an output device is installed on the top of the main body, an aperture generator is installed on the top of the output device, a pinhole storage slot is installed on the top of the output device, an input device is installed on the top of the output device, a display is installed on the top of the output device, an electric adjustment device is installed on the top of the output device, a rotary button is installed on the top of the output device, a laser rangefinder is installed on the top of the main body, a pinhole is installed below the aperture generator, a hot press device is installed below the aperture generator, a positioning system module is installed inside the main body, and an integrated control module is installed inside the main body.

[0008] Preferably, the exterior of the main body adopts a rounded corner design.

[0009] Preferably, the electric adjustment device and the rotary button can interact with each other.

[0010] Preferably, the exterior of the rotary button is designed to increase friction.

[0011] Preferably, a base is installed below the main body.

[0012] Preferably, the pinhole storage slot can slide laterally.

[0013] Compared with the prior art, the utility model has the following beneficial effects:

[0014] 1. The utility model can achieve precise control of the hole spacing by adding an electric adjustment device and a pinhole storage slot, eliminating the errors and inconsistencies caused by the traditional equipment relying on manual adjustment, and improving the accuracy and stability of the production line. Due to the automatic adjustment capability, the equipment does not require a large amount of manpower for adjustment, saving time and energy, improving production efficiency and reducing production costs. The electric adjustment device makes the hole spacing adjustment faster and more flexible, which can adapt to the production needs of different product types and specifications, and improves the flexibility and diversification of the production line. Through the pinhole storage slot, different aperture settings can be easily stored, and fast switching and adjustment can be achieved, further improving production efficiency and operational convenience.

[0015] 2. The utility model can accurately measure the needling position and distance by adding a laser rangefinder and a positioning system module, achieve high-precision positioning, eliminate the errors and uncertainties caused by the inability of traditional equipment to accurately measure, and improve the quality and stability of the production line. The positioning system module can automatically control the needling position, reduce the need for manual control by the operator, reduce the difficulty of operation and the possibility of errors, and improve the operating efficiency and accuracy of the production line. Devices with laser ranging and positioning functions can reduce the need for additional adjustments and calibrations during the production process, improve production efficiency and reduce production costs. The addition of the laser ranging and positioning system enables the equipment to adapt to the high-precision positioning and measurement requirements of different products, improve the flexibility and diversification of the production line, and meet the production needs of different process requirements.

[0016] 3. The utility model can realize automatic control and collaboration of different process units by adding hot press equipment and integrated control modules, reduce the manual intervention of operators, improve the overall operation efficiency and stability of the production line, and avoid incoordination and misoperation. The addition of hot press equipment can achieve stable control of parameters such as temperature and pressure, ensure the accuracy and stability of parameter control in the hot pressing process, improve product quality and optimize production efficiency. The introduction of the integrated control module reduces the frequency of manual intervention and adjustment, reduces operating costs, reduces the instability of the production line, and improves production efficiency and reliability. The integrated control module can achieve precise control of the hot pressing mold and heating system, improve the accuracy and consistency of the production process, and ensure the quality stability and consistency of the product. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the structure of the aperture generator of the utility model;

[0019] Figure 3 This is a cross-sectional view of part A of the utility model;

[0020] Figure 4 This is the PLC circuit diagram of the utility model.

[0021] In the figure: 1. main body; 2. non-slip handle; 3. aperture generator; 4. pinhole storage slot; 5. input device; 6. display; 7. electric adjustment device; 8. rotary button; 9. laser rangefinder; 10. pinhole; 11. hot press equipment; 12. positioning system module; 13. integrated control module; 14. output device. DETAILED DESCRIPTION

[0022] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0023] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0024] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0025] Example

[0026] See also Figure 1-4 , the utility model provides a technical solution:

[0027] A non-woven fabric needling device with adjustable aperture, wherein a non-slip handle 2 is installed above the main body 1, an output device 14 is installed above the main body 1, an aperture generator 3 is installed above the output device 14, a pinhole storage slot 4 is installed above the output device 14, an input device 5 is installed above the output device 14, a display 6 is installed above the output device 14, an electric adjustment device 7 is installed above the output device 14, a rotary button 8 is installed above the output device 14, a laser rangefinder 9 is installed above the main body 1, a pinhole 10 is installed below the aperture generator 3, a hot press device 11 is installed below the aperture generator 3, a positioning system module 12 is installed inside the main body 1, and an integrated control module 13 is installed inside the main body 1.

[0028] In this embodiment, first, the operator operates the main part firmly through the non-slip handle to ensure the stable operation of the entire device. Then, the required aperture parameters are set through the input device, and these parameters will be directly transmitted to the aperture generator and the pinhole storage slot. The aperture generator adjusts the size of the pinhole according to the input parameters, and the pinhole storage slot is responsible for storing different aperture settings for easy and quick switching. The electric adjustment device automatically and accurately adjusts the distance between the pinholes according to the set parameters, eliminating the error of traditional manual adjustment and ensuring the accuracy and stability of the production line. In the adjustment process, the laser rangefinder and the positioning system module play a key role. The laser rangefinder measures the acupuncture position and distance in real time to ensure that each acupuncture is accurate. The positioning system module automatically controls the position of the acupuncture according to the distance measurement results, greatly reducing the need for manual control by the operator and improving the operating efficiency and accuracy of the production line. When the acupuncture process is completed, the hot press equipment starts to work. By integrating the control module, the hot press equipment can accurately control parameters such as temperature and pressure to ensure the accuracy and stability of the hot pressing process. The integrated control module not only coordinates the work of the hot pressing mold and the heating system, but also monitors the operating status of the entire production line to ensure automated control and collaboration between various process units. During the entire working process, the display shows the current working status, parameter settings and any possible error information in real time, which is convenient for the operator to monitor and adjust. The rotary button provides an interface for human-computer interaction, through which the operator can fine-tune parameters or switch modes. The pinhole storage slot is responsible for storing and managing pinholes of different specifications to ensure flexibility and diversity in the production process. When production is completed or needs to be adjusted, the output device will print out relevant production reports or data for the operator to analyze and record. At the same time, the pinhole storage slot and the integrated control module will also save the current working status and parameter settings, which is convenient for quick recovery during the next production.

[0029] The following is the pin layout of the PLC editable logic controller of the utility model: the power line pin, video signal line pin and control signal line pin of the display are directly connected to the corresponding interface of the PLC to ensure real-time update and accurate display of the displayed content. The power line pin and control signal line pin of the electric adjustment device are connected to the output module of the PLC, and the PLC drives the electric adjustment device to make precise adjustments by sending control signals. The data output line pin of the laser rangefinder is connected to the input module of the PLC, and the ranging data is transmitted in real time for processing by the PLC. The power line pin, control signal line pin and sensor line pin of the heat press are also connected to the input and output module of the PLC, and the PLC controls the operating parameters of the heat press according to the process requirements. The data output line pin of the positioning system module is also connected to the PLC to provide position information for accurate control of the acupuncture position.

[0030] The following is a comparison of parameters between the utility model and traditional equipment:

[0031] parameter Traditional equipment The utility model Adjusting the aperture accuracy 0.005mm 0.1mm Acupuncture position error ±1 ±5 Hot pressing pressure control accuracy 0.01MPa / Failure rate 0.5％ 5％

[0032] The circuit structure part of the patent drawings disclosed by the utility model is a relatively well-known universal circuit in the industry. It is a universal circuit of basic physical science that does not infringe on the intellectual property rights of others. The disclosed related circuit diagrams are not included in the protection scope of the utility model, nor will they be structurally protected in the claims. The purpose of the circuit part described in the utility model is to disclose the operating principles of all its components to the public more thoroughly, so that the public can more easily retrieve related products and analyze the structure when producing and processing similar products, so as to protect the structure that should be protected in the claims of this patent. Disclosing the circuit structure does not mean that the utility model waives the right to re-develop a new generation of version circuits. In the later product development, consideration will also be given to adding new circuit structure parts.

[0033] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A nonwoven fabric needle punching device with adjustable aperture, comprising a main body (1), characterized in that: An anti-slip handle (2) is installed on the top of the main body (1), an output device (14) is installed on the top of the main body (1), an aperture generator (3) is installed on the top of the output device (14), a pinhole storage slot (4) is installed on the top of the output device (14), an input device (5) is installed on the top of the output device (14), a display (6) is installed on the top of the output device (14), an electric adjustment device (7) is installed on the top of the output device (14), a rotary button (8) is installed on the top of the output device (14), a laser rangefinder (9) is installed on the top of the main body (1), a pinhole (10) is installed below the aperture generator (3), a hot press device (11) is installed below the aperture generator (3), a positioning system module (12) is installed inside the main body (1), and an integrated control module (13) is installed inside the main body (1).

2. A nonwoven fabric needle punching device with adjustable aperture according to claim 1, characterized in that: The exterior of the main body (1) adopts a rounded corner design.

3. A nonwoven fabric needle punching device with adjustable aperture according to claim 1, characterized in that: The electric adjustment device (7) and the rotary button (8) can interact with each other.

4. A nonwoven fabric needle punching device with adjustable aperture according to claim 1, characterized in that: The exterior of the rotating button (8) is designed to increase friction.

5. The nonwoven fabric needle punching device with adjustable aperture according to claim 1, characterized in that: A base is installed below the main body (1).

6. A nonwoven fabric needle punching device with adjustable aperture according to claim 1, characterized in that: The pinhole storage slot (4) can slide laterally.

Images