Composite board made of bagasse

By installing reinforced strips on the sugar cane base plate and designing protective outer plates and waterproof plate layers, the problems of low strength and non-waterproofing of sugar cane boards are solved, achieving higher service life and maintenance convenience.

CN222590156UActive Publication Date: 2025-03-11ZHEJIANG IND & TRADE VOCATIONAL & TECH COLLEGE (ZHEJIANG IND & TRADE TECHNICIAN COLLEGE)
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Patent Information

Application Number
CN202420547641.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-21
Publication Date
2025-03-11
Estimated Expiration
2034-03-21

AI Technical Summary

Technical Problem

The existing sugar cane bagasse plates have low strength, are prone to scratches or breaks, and do not have waterproofing effects, resulting in cumbersome maintenance work.

Method used

By opening installation grooves and installing reinforcement strips on the sugar cane base plate, combined with the design of protective outer plate and waterproof plate layer, the overall strength and waterproof and stain-proof performance of the board are improved.

Benefits of technology

It significantly improves the bending strength and overall strength of the board, extends the service life, enhances the waterproof and stain-proof effect, and reduces maintenance costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a composite board made of bagasse, and relates to the technical field of composite board preparation, the composite board comprises a foundation board, a plurality of mounting grooves are formed in the foundation board, reinforcing strips are mounted in the mounting grooves in a matched mode, the mounting grooves are machined through a grooving mechanism, and the grooving mechanism comprises a rack, a plurality of clamping mechanisms and a plurality of clamping mechanisms; the pressing wheels are used for machining the mounting grooves; the driving mechanism is mounted on the rack, and a plurality of pressing wheels are arranged at the lower end of the driving mechanism at intervals; the conveying mechanism is arranged at the lower end of the rack, the conveying mechanism is used for conveying the foundation plate, and a protective outer plate or a waterproof plate layer is arranged on the outer side of the foundation plate. Bagasse is used as a composite plate raw material, so that the problem of subsequent treatment of the bagasse is solved, wood can be replaced to meet the use requirement, and the service life of the bagasse is prolonged. Therefore, the production cost is reduced, the economic benefit is improved, and in addition, the prepared composite board is good in compressive strength.
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Description

Technical Field

[0001] The present application relates to the technical field of composite board preparation, and in particular to a composite board made of bagasse. Background Art

[0002] Sugarcane is a grass plant native to India and is now widely cultivated in tropical and subtropical regions. It is one of the main raw materials for sugar production. When making sugar, the sugarcane is squeezed to obtain sugarcane juice, which is then boiled and processed in other ways to produce sugar. The sugarcane residue after squeezing is treated as garbage. Therefore, a large amount of sugarcane residue not only requires a certain amount of processing costs, but also takes up a lot of space.

[0003] Therefore, after conducting research, technicians found that sugarcane bagasse can be used as a raw material for boards to prepare general boards. However, the strength of the boards currently made from sugarcane bagasse is relatively low. In actual use, such as when used as construction site fencing, not only are they low in strength and easily scratched or broken, but they also have no waterproof effect, making maintenance cumbersome. Therefore, there is a need to further improve the existing boards made from sugarcane bagasse to increase their strength during use. Utility Model Content

[0004] In view of this, the present application provides a composite board made of bagasse, which can improve the strength of the board to solve the technical problem of short service life of existing bagasse boards.

[0005] To achieve the above objectives, the present invention provides the following technical solutions:

[0006] A composite board made of bagasse comprises a base plate. The base plate is provided with a plurality of installation grooves, and reinforcement strips are installed in the installation grooves.

[0007] Furthermore, the installation groove is formed by a slotting mechanism.

[0008] Furthermore, the slotting mechanism includes:

[0009] frame;

[0010] Several pressing wheels for processing the mounting groove;

[0011] A driving mechanism is mounted on the frame, and a plurality of pressing wheels are spaced apart at the lower end of the driving mechanism;

[0012] A conveying mechanism is provided at the lower end of the frame, and is used for conveying the base plate.

[0013] Furthermore, a bearing is provided in the pressure wheel, a rotating shaft is connected in the bearing, and the rotating shaft is connected to the lower end of the driving mechanism.

[0014] Furthermore, the pressure wheel is provided with an outwardly extending flange.

[0015] Furthermore, both sides of the reinforcement strip have a protruding tip, a first arc-shaped portion and a second arc-shaped portion connected in sequence from top to bottom, and the bottom of the reinforcement strip has an arc-shaped protrusion extending downward.

[0016] Furthermore, the mounting groove includes a first through groove and a second through groove connected in sequence from top to bottom, the bottom of the second through groove is connected with a strip groove, the strip groove is formed by pressing the flange, the first arc-shaped portion is adapted to the first through groove, the second arc-shaped portion is adapted to the second through groove, and the arc-shaped protrusion is adapted to the strip groove.

[0017] Furthermore, it also includes a protective outer plate arranged on the outside of the base plate, the protective outer plate includes a protective top plate and a first protective side plate and a second protective side plate respectively connected to the left and right sides of the protective top plate, the protective top plate, the first protective side plate and the second protective side plate are connected to the top and both sides of the base plate.

[0018] Furthermore, it also includes a waterproof board layer arranged on the outside of the base plate, and the waterproof board layer includes a left waterproof board layer, an upper waterproof board layer, a right waterproof board layer and a lower waterproof board layer annularly connected to the outside of the base plate.

[0019] Furthermore, the base plate is made from bagasse.

[0020] It can be seen from the above technical solution that the advantages of the utility model are:

[0021] 1. In this application, the base board is prepared using sugarcane bagasse, which solves the problem that sugarcane bagasse occupies a large area and is time-consuming and labor-intensive to process after sugar production. Using it in board processing can reduce the felling of trees. In addition, the production of sugarcane bagasse as a raw material for boards can also alleviate the demand for other board raw materials, thereby better meeting market needs.

[0022] 2. The composite board produced in this application can be used as a wall panel, as well as a general floor or a fence board on a construction site. It is easy to clean and therefore has a low maintenance cost.

[0023] 3. This application also provides a protective outer plate, which is arranged on the outside of the base plate and can improve the strength of the plate, making the plate harder.

[0024] 4. This application also provides a waterproof board layer, which can improve the overall waterproof and anti-fouling effect of the board, which can not only increase the service life but also facilitate maintenance.

[0025] 5. This application also provides a reinforcement strip, which is set in the installation groove of the base plate, which can improve the overall bending strength of the base plate. The reinforcement strip cooperates with the base plate to improve the overall strength of the composite plate, so that it can be used for a long time on the construction site.

[0026] 6. In the present application, the mounting groove is processed by a slotting mechanism, which is not only simple and reliable in structure, but also can process a mounting groove that matches the reinforcing strip, making the connection between the reinforcing strip and the mounting groove more secure. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] The drawings that constitute a part of this application are used to provide further understanding of this application. The illustrative embodiments of this application and their descriptions are used to explain this application and do not constitute improper limitations on this application.

[0028] Figure 1 This is a structural diagram of the basic board of this application.

[0029] Figure 2 This is a side view of the base plate of this application.

[0030] Figure 3 This is a structural diagram of another embodiment of the base plate of the present application.

[0031] Figure 4 for Figure 3 Schematic diagram of the structure of the connection between the base plate and the slotting mechanism.

[0032] Figure 5 for Figure 4 A partial enlarged view of point A.

[0033] Figure 6 for Figure 3 Partial cross-sectional view of the connection between the base plate and the reinforcement strip.

[0034] Figure 7 This is a structural diagram of the third embodiment of the base plate of the present application.

[0035] Figure 8 for Figure 7 Schematic diagram of the structure of the connection between the base plate and the protective outer plate.

[0036] Figure 9 This is a structural diagram of the fourth embodiment of the base plate of the present application.

[0037] Figure 10 for Figure 9 Schematic diagram of the structure of the connection between the base plate and the waterproof board layer.

[0038] Figure 11 for Figure 10 sectional view of .

[0039] Explanation of the accompanying drawings: base plate 10, mounting groove 11, first through groove 111, second through groove 112, strip groove 113, protective outer plate 12, protective top plate 121, first protective side plate 122, second protective side plate 123, pressure wheel 14, flange 141, rotating shaft 15, bearing 16, reinforcing strip 17, protrusion 171, first arc-shaped portion 172, second arc-shaped portion 173, arc-shaped protrusion 174, waterproof board layer 19, upper waterproof board layer 191, left waterproof board layer 192, right waterproof board layer 193, lower waterproof board layer 194, adhesive board layer 20, grooving mechanism 100, frame 101, cylinder 102, movable plate 103, slide rod 104, connecting frame 105, conveyor belt 106. DETAILED DESCRIPTION

[0040] In order to make the purpose, technical solutions and advantages of this application more clear, the following further describes this application in detail in conjunction with the embodiments and drawings. Here, the illustrative embodiments of this application and their descriptions are used to explain this application, but are not intended to limit this application.

[0041] refer to Figures 1 to 2 ,like Figure 1 and Figure 2 As shown, this embodiment provides a composite board made of bagasse, including a base plate 10. The base plate 10 is prepared from bagasse after sugarcane is squeezed, which is screened, cleaned, crushed, dried, carbonized and formed. This can not only recycle and reuse the bagasse, reduce the waste of space resources, but also reduce the manpower, material and financial resources for processing the bagasse, and alleviate the shortage of wood. The wooden boards made of bagasse are used for construction site fencing, which can increase economic benefits and are very practical.

[0042] Example 2

[0043] refer to Figures 3 to 6 ,like Figure 3 As shown, the base plate 10 made of bagasse has poor overall strength when used for construction site fencing. It can be used for a short period of time, but it is easily damaged in long-term use. Therefore, in order to improve the strength of the above-mentioned plate and achieve long-term use on the construction site, the base plate 10 is improved as follows: a plurality of mounting grooves 11 are opened on the base plate 10, and reinforcement strips 17 are installed in the mounting grooves 11. By providing the reinforcement strips 17 on the base plate 10, the compressive strength of the base plate 10 can be improved, thereby increasing the service life of the plate.

[0044] Preferably, a mounting groove 11 is provided on one side of the base plate 10 so that it can be used in conjunction with other plates.

[0045] Furthermore, mounting grooves 11 are provided on both upper and lower side surfaces of the base plate 10 , so that both upper and lower side surfaces of the base plate 10 have good compressive strength.

[0046] like Figure 4 As shown, the mounting groove 11 is processed by a grooving mechanism 100, and the grooving mechanism 100 includes: a frame 101, a plurality of pressure wheels 14 and a driving mechanism, the pressure wheels 14 are used to process the mounting groove 11; the driving mechanism is installed on the frame 101, and a plurality of pressure wheels 14 are arranged at intervals at the lower end of the driving mechanism; a conveying mechanism, the conveying mechanism is arranged at the lower end of the frame 101, and the conveying mechanism is used to convey the base plate 10.

[0047] Preferably, the conveying mechanism is a conveyor belt 106 rotatably disposed on the frame 101 .

[0048] In an embodiment of the present application, the driving mechanism includes a cylinder 102, a movable plate 103 and a pair of sliding rods 104. The cylinder 102 is installed on the top of the frame 101, the movable plate 103 is connected to the lower end of the cylinder 102, and the pair of sliding rods 104 are symmetrically arranged on both sides of the frame 101, and the movable plate 103 and the pair of sliding rods 104 are slidably connected.

[0049] Preferably, a plurality of connecting frames 105 are provided at intervals on the bottom of the movable plate 103 , and the pressing wheels 14 are installed in corresponding connecting frames 105 .

[0050] like Figure 5 As shown, a bearing 16 is provided in the pressure wheel 14 , a rotating shaft 15 is connected in the bearing 16 , and the rotating shaft 15 is connected to the connecting frame 105 .

[0051] Preferably, the middle portion of the pressing wheel 14 has an annular flange 141 extending outwards to form the strip groove 113 .

[0052] like Figure 6 As shown, the two sides of the reinforcement strip 17 have a protruding tip 171, a first arc-shaped portion 172 and a second arc-shaped portion 173 connected in sequence from top to bottom, and the bottom of the reinforcement strip 17 has an arc-shaped protrusion 174 extending downward.

[0053] like Figure 3 and Figure 6As shown, the mounting groove 11 includes a first through groove 111 and a second through groove 112 connected in sequence from top to bottom, and the bottom of the second through groove 112 is connected with a strip groove 113, and the strip groove 113 is pressed by the flange 141, and the first arc portion 172 is adapted to the first through groove 111, and the second arc portion 173 is adapted to the second through groove 112, and the arc protrusion 174 is adapted to the strip groove 113. By setting the strip groove 113, the arc protrusion 174 can be quickly placed in the strip groove 113 when the reinforcing strip 17 is installed. In addition, the first arc portion 172 and the second arc portion 173 play a guiding role, which can facilitate the installation of the reinforcing strip 17.

[0054] Preferably, the reinforcing strip 17 is set in the installation groove 11 by gluing. The reinforcing strip 17 is made of wooden strips. By setting a structure in which the reinforcing strip 17 is matched with the installation groove 11, the strength of the base plate 10 can be improved and the use of wood can be reduced.

[0055] In an embodiment of the present application, when processing the installation groove 11, the cylinder 102 drives the movable plate 103 and multiple pressure wheels 14 to move down to a suitable height, and the conveyor belt 106 drives the base plate 10 to move forward continuously. When the pressure wheel 14 contacts the base plate 10, the installation groove 11 is formed by rolling and squeezing the base plate 10.

[0056] Example 3

[0057] refer to Figures 7 and 8 ,like Figure 7 and Figure 8 As shown, a protective outer panel 12 is provided on the outer side of the base plate 10, and the protective outer panel 12 includes a first protective side panel 122, a protective top panel 121 and a second protective side panel 123 which are connected in sequence in a "U"-shaped structure. The protective top panel 121, the first protective side panel 122 and the second protective side panel 123 are connected to the top and both sides of the base plate 10, so that both sides of the top of the base plate 10 can be protected. At this time, the panel can be used as a wall panel in general places, and can also be used as a general floor.

[0058] Example 4

[0059] refer to Figures 9 to 11 ,like Figure 9 and Figure 10 As shown, a waterproof board layer 19 is provided on the outside of the base plate 10, and the waterproof board layer 19 includes a left waterproof board layer 192, an upper waterproof board layer 191, a right waterproof board layer 193 and a lower waterproof board layer 194 which are annularly connected end to end to the outside of the base plate 10. The waterproof board layer 19 is used for protection, which can avoid reducing water absorption when used as a fence and increase the service life of the fence. When used as a general board, it is convenient for waterproofing and anti-fouling, and it is easy to clean surface dust.

[0060] like Figure 11 In order to improve the strength, the left waterproof board layer 192, the upper waterproof board layer 191, the right waterproof board layer 193 and the lower waterproof board layer 194 are connected to the base plate 10 with an adhesive board layer 20

[0061] In the embodiment of the present application, in order to further prevent water from entering the board, the surfaces of the left waterproof board layer 192, the upper waterproof board layer 191, the right waterproof board layer 193 and the lower waterproof board layer 194 are all coated with waterproof coating.

[0062] Furthermore, in order to improve the aesthetics and diversity of the composite board, the outer sides of the left waterproof board layer 192, the upper waterproof board layer 191, the right waterproof board layer 193 and the lower waterproof board layer 194 can be painted with different colors and patterns and then coated with waterproof paint.

[0063] The above description is merely a preferred embodiment of the present application and is not intended to limit the present application. Those skilled in the art will appreciate that various modifications and variations of the present embodiment are possible. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present application shall be included within the scope of protection of the present application.

Claims

1. A composite board made of bagasse, characterized in that: It comprises a base plate (10), wherein a plurality of mounting grooves (11) are formed on the base plate (10), and reinforcement strips (17) are mounted in the mounting grooves (11); The invention also comprises a protective outer plate (12) arranged on the outside of the base plate (10), wherein the protective outer plate (12) comprises a protective top plate (121) and a first protective side plate (122) and a second protective side plate (123) respectively connected to the left and right sides of the protective top plate (121), and the protective top plate (121), the first protective side plate (122) and the second protective side plate (123) are connected to the top and both sides of the base plate (10).

2. The composite board made of bagasse according to claim 1, characterized in that: It also includes a waterproof board layer (19) arranged on the outside of the base board (10), the waterproof board layer (19) including a left waterproof board layer (192), an upper waterproof board layer (191), a right waterproof board layer (193), and a lower waterproof board layer (194) annularly connected to the outside of the base board (10).

3. The composite board made of bagasse according to claim 1, characterized in that: The base plate (10) is made from bagasse.