Self-adaptive counterweight adjusting mechanism
By designing an adaptive counterweight adjustment mechanism including a fixed base, a balance adjustment mechanism, a telescopic adjustment component and a compression component, the left and right offset problem caused by the swing of the connecting rod during the counterweight adjustment of the hydraulic cylinder, the hydraulic cylinder expansion and contraction are solved, and the correction of offset and the safety of the arm tower crane are improved.
Patent Information
- Application Number
- CN202421351859.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-13
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-06-13
Smart Images

Figure CN222596659U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of counterweight adjustment, in particular to an adaptive counterweight adjustment mechanism. Background Art
[0002] The background of the adaptive counterweight adjustment mechanism can be traced back to the continuous pursuit of mechanical system performance optimization and automated control. With the continuous development of industrial technology and the increase in demand, traditional mechanical systems often cannot meet the requirements of precise control and stable operation in complex working environments. Therefore, people began to explore the use of advanced sensor technology and intelligent control systems to achieve automatic adjustment and optimization. In the past, the adjustment of mechanical systems often relied on static settings or manual operations. This method has problems such as low efficiency, slow response speed and high operator skill requirements. With the advancement of computer science and electronic technology, the adaptive counterweight adjustment mechanism has been applied and developed.
[0003] After searching, the patent number "CN216807895U" mentioned in the text that "the utility model relates to an adaptive counterweight adjustment mechanism for a boom tower crane, including a connecting rod mechanism, a hydraulic cylinder, and a counterweight block. The connecting rod mechanism includes a first connecting rod and a second connecting rod. The first connecting rod is hinged to the balance arm of the boom tower crane, the bottom end of the first connecting rod is connected to the counterweight block, the top end of the first connecting rod is hinged to the second connecting rod, and the other end of the second connecting rod is hinged to the telescopic rod end on the hydraulic cylinder. The utility model controls the extension and retraction of the hydraulic cylinder to make the connecting rod mechanism swing back and forth, so that the counterweight block is close to or away from the base, thereby When in use, the extension and retraction of the hydraulic cylinder is controlled to make the connecting rod mechanism swing back and forth, so that the counterweight block is close to or away from the base, thereby adjusting the ground pressure ratio of the foundation to be within a suitable and safe range and improving the safety of the whole machine. However, in the process of adjusting the counterweight block back and forth, the extension and retraction of the hydraulic cylinder drive the connecting rod mechanism to swing back and forth. In the process of swinging, it is inevitable that there will be a slight deviation to the left and right. After long-term use, the left and right deviations will become larger and larger, which will bring the risk of collapse to the boom tower crane.
[0004] Therefore, we provide an adaptive weight adjustment mechanism to solve the above problems. Utility Model Content
[0005] The purpose of the utility model is to provide an adaptive counterweight adjustment mechanism to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an adaptive counterweight adjustment mechanism, comprising a fixed base and a balance adjustment mechanism, wherein the balance adjustment mechanism is arranged on the surface of the fixed base;
[0007] The balance adjustment mechanism includes a fixing component, a supporting component, a balancing component, a telescopic adjustment component, a compression component and a connecting component. The left and right sides of the fixed base are fixedly connected with the fixing components, the upper side of the fixed base is fixedly connected with the supporting component, the front end of the supporting component is provided with a balancing component, the lower end of the fixed component is fixedly connected with the telescopic adjustment component, the lower end of the telescopic adjustment component is fixedly connected with the compression component, and the lower end of the fixed base is fixedly connected with the connecting component.
[0008] Preferably, the fixing assembly comprises a fixing ring and a hydraulic cylinder, the fixing ring is fixedly connected to the right side of the fixing base, and the hydraulic cylinder is fixedly connected to the upper side of the fixing ring.
[0009] Preferably, the support assembly includes a support base, a support shaft and a support platform, the upper end of the fixed base is fixedly connected to the support base, the upper side of the support base is fixedly connected to the support shaft, and the upper side of the support shaft is fixedly connected to the support platform.
[0010] Preferably, the balancing assembly includes a protective shell, a spirit level and a level tube; the front end of the support base is provided with a protective shell, the interior of the protective shell is clamped with a spirit level, and the internal pipe of the spirit level is connected to the level tube.
[0011] Preferably, the telescopic adjustment assembly includes an adjustment shell, a first telescopic rod and a second telescopic rod, the lower end of the hydraulic cylinder is fixedly connected to the adjustment shell, the lower end of the adjustment shell is slidably connected to the first telescopic rod, and the lower side of the first telescopic rod is sleeved with the second telescopic rod.
[0012] Preferably, the compression assembly includes a compression rod, a balancing block and a pressure base, the lower end of the second telescopic rod is fixedly connected to the compression rod, both sides of the compression rod are fixedly connected to the balancing blocks, and the lower end of the compression rod is clamped with the pressure base.
[0013] Preferably, the connecting assembly includes a fixed rod, a buffer rod, a gyro ball, a pressure rod and a pressure spring, the lower side of the fixed base is fixedly connected to the fixed rod, the lower end of the fixed rod is fixedly connected to the buffer rod, the lower end of the buffer rod is slidably connected to the gyro ball, pressure rods are arranged on both sides of the buffer rod, and the surface of the pressure rod is sleeved with a pressure spring.
[0014] Preferably, the lower end of the pressure rod is sleeved with a weight pressure assembly, and the weight pressure assembly includes a balancing base, a connecting block and a counterweight block. The lower end of the pressure rod is fixedly connected to the balancing base, the lower end of the balancing base is fixedly connected to the connecting block, and the lower end of the connecting block is fixedly connected to the counterweight block.
[0015] Compared with the prior art, the beneficial effects of the utility model are:
[0016] 1. Through the setting of the balance adjustment mechanism, when in use, the fixed components are evenly installed at both ends of the fixed base, and their weights are consistent, which can maintain the balance of the fixed base. Corresponding adjustment components are arranged on both sides of the lower end of the fixed base. When adjusting the counterweight, the first telescopic rod on one side of the left or right side can be controlled to push the second telescopic rod downward, so that the counterweight block at the lower end is subjected to downward force. At this point, the counterweight adjustment device will move in the direction of the corresponding weight increase, ensuring that slight deviations to the left and right are always corrected during use, making it safer and more convenient to use.
[0017] 2. Through the setting of the heavy pressure assembly, when in use, a connecting block is welded at the lower end of the balancing base, and the connecting blocks are evenly distributed on both sides of the balancing base, corresponding to the compression assembly at the upper end. When the compression assembly is pressed down, the corresponding lower counterweight block will also sink accordingly, causing the entire device to shift in the downward pressing direction, thereby completing the adjustment of the counterweight. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of the overall appearance structure of the utility model;
[0019] Figure 2 This is a schematic diagram of the overall appearance of the utility model;
[0020] Figure 3 For the utility model Figure 2 A schematic diagram of the enlarged structure at point A;
[0021] Figure 4 For the utility model Figure 2 Schematic diagram of the enlarged structure at B.
[0022] Numbers in the figure: 1. fixed base; 2. balance adjustment mechanism; 21. fixed component; 211. fixed ring; 212. hydraulic cylinder; 22. support component; 221. support base; 222. support shaft; 223. support platform; 23. balance component; 231. protective shell; 232. spirit level; 233. level tube; 24. telescopic adjustment component; 241. adjustment shell; 242. first telescopic rod; 243. second telescopic rod; 25. compression component; 251. compression rod; 252. balance block; 253. pressure base; 26. connecting component; 261. fixed rod; 262. buffer rod; 263. gyro ball; 264. pressure rod; 265. pressure spring; 3. heavy pressure component; 31. balance base; 32. connecting block; 33. counterweight block. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] Embodiment 1
[0025] See also Figure 1-4 As shown, the utility model provides a technical solution: an adaptive counterweight adjustment mechanism, comprising a fixed base 1 and a balance adjustment mechanism 2, and the balance adjustment mechanism 2 is arranged on the surface of the fixed base 1;
[0026] The balancing adjustment mechanism 2 includes a fixing component 21, a supporting component 22, a balancing component 23, a telescopic adjustment component 24, a compression component 25 and a connecting component 26. The fixing components 21 are fixedly connected to the left and right sides of the fixed base 1, the supporting component 22 is fixedly connected to the upper side of the fixed base 1, the balancing component 23 is arranged at the front end of the supporting component 22, the telescopic adjustment component 24 is fixedly connected to the lower end of the fixing component 21, the compression component 25 is fixedly connected to the lower end of the telescopic adjustment component 24, and the connecting component 26 is fixedly connected to the lower end of the fixed base 1.
[0027] Furthermore, the fixing assembly 21 includes a fixing ring 211 and a hydraulic cylinder 212. The fixing ring 211 is fixedly connected to the right side of the fixing base 1, and the hydraulic cylinder 212 is fixedly connected to the upper side of the fixing ring 211. The fixing assembly 21 is evenly installed at both ends of the fixing base 1, and its weight is consistent, which can maintain the balance of the fixing base 1, and the hydraulic cylinder 212 passes through the fixing base 1 and is connected to the adjusting shell 241 at the lower end.
[0028] Furthermore, the support assembly 22 includes a support base 221, a support shaft 222 and a support platform 223. The upper end of the fixed base 1 is fixedly connected to the support base 221, the upper side of the support base 221 is fixedly connected to the support shaft 222, and the upper side of the support shaft 222 is fixedly connected to the support platform 223. When in use, objects that need to be counterweighted can be placed on the surface of the support platform 223 and fixed to the upper end of the support base 221 through the support shaft 222, ensuring that the object can be adjusted left and right during use.
[0029] Furthermore, the balancing component 23 includes a protective shell 231, a spirit level 232 and a horizontal tube 233. The front end of the supporting base 221 is provided with the protective shell 231, the interior of the protective shell 231 is clamped with the spirit level 232, and the internal pipe of the spirit level 232 is connected to the horizontal tube 233. The balancing component 23 can detect the left and right offset angles of the device through the user's visual observation. The internal horizontal tube 233 is filled with liquid, and the interior of the horizontal tube 233 is in a vacuum state, which can ensure the accuracy of the horizontal measurement.
[0030] Furthermore, the telescopic adjustment component 24 includes an adjustment shell 241, a first telescopic rod 242 and a second telescopic rod 243. The lower end of the hydraulic cylinder 212 is fixedly connected to the adjustment shell 241, and the lower end of the adjustment shell 241 is slidably connected to the first telescopic rod 242. The lower side of the first telescopic rod 242 is sleeved with the second telescopic rod 243. Corresponding adjustment components are provided on both sides of the lower end of the fixed base 1. When adjusting the counterweight, the first telescopic rod 242 on one side of the left or right side can be controlled to push the second telescopic rod 243 downward, so that the counterweight block 33 at the lower end is subjected to downward force. At this point, the counterweight adjustment device will move in the direction of the corresponding weight increase.
[0031] Furthermore, the compression assembly 25 includes a compression rod 251, a balancing block 252 and a pressure base 253. The lower end of the second telescopic rod 243 is fixedly connected to the compression rod 251, and the two sides of the compression rod 251 are fixedly connected to the balancing blocks 252. The lower end of the compression rod 251 is clamped with the pressure base 253. The compression assembly 25 moves downward through the downward pressure of the second telescopic rod 243, so that the balancing base 31 is offset toward the force-bearing position, and the lower end of the compression rod 251 is installed with a pressure base 253, which can ensure that it will not be damaged by the pressure of the compression rod 251 during long-term use.
[0032] Furthermore, the connecting component 26 includes a fixed rod 261, a buffer rod 262, a gyro ball 263, a pressure rod 264 and a pressure spring 265. The fixed base 1 is fixedly connected to the lower side of the fixed base 1, the lower end of the fixed rod 261 is fixedly connected to the buffer rod 262, the lower end of the buffer rod 262 is slidably connected to the gyro ball 263, pressure rods 264 are arranged on both sides of the buffer rod 262, the surface of the pressure rod 264 is sleeved with a pressure spring 265, the fixed base 1 is connected to the balancing base 31 through the connecting component 26, and the gyro ball 263 is installed at the lower end of the connecting component 26, the balancing base 31 can be offset left and right on the surface of the gyro ball 263, and pressure rods 264 sleeved with pressure springs 265 are arranged around the gyro ball 263. When the balancing base 31 deviates to a certain position, it can be returned to its original position by the pressure spring 265 and the pressure rod 264 to ensure the balance of the balancing base 31.
[0033] Embodiment 2
[0034] See also Figure 2 As shown, in contrast to Example 1, as another implementation of the utility model, the lower end of the pressure rod 264 is sleeved with a weight-pressing assembly 3, and the weight-pressing assembly 3 includes a balancing base 31, a connecting block 32 and a counterweight block 33. The lower end of the pressure rod 264 is fixedly connected to the balancing base 31, the lower end of the balancing base 31 is fixedly connected to the connecting block 32, and the lower end of the connecting block 32 is fixedly connected to the counterweight block 33. A connecting block 32 is welded to the lower end of the balancing base 31, and the connecting blocks 32 are evenly distributed on both sides of the balancing base 31, corresponding to the compression assembly 25 at the upper end. When the compression assembly 25 is pressed downward, the corresponding lower end counterweight block 33 will also sink accordingly, causing the entire device to shift in the downward pressing direction, thereby completing the adjustment of the counterweight.
[0035] Working principle: First, an adaptive counterweight adjustment mechanism is installed at the designated use position. When in use, the first step is to place the object to be counterweighted on the surface of the support platform 223 and fix it to the upper end of the support base 221 through the support shaft 222 to ensure that the object can be adjusted left and right during use. In the second step, the fixing components 21 are evenly installed at both ends of the fixed base 1, and their weights are consistent, which can keep the fixed base 1 balanced. Corresponding adjustment components are provided on both sides of the lower end of the fixed base 1. When adjusting the counterweight, the first telescopic rod 242 on one side of the left or right side can be controlled to push the second telescopic rod 243 downward. The counterweight block 33 at the lower end is subjected to downward force. At this point, the counterweight adjustment device will move in the direction of the corresponding weight increase. In the third step, the fixed base 1 is connected to the balancing base 31 through the connecting component 26, and a gyro ball 263 is installed at the lower end of the connecting component 26. The balancing base 31 can be offset left and right on the surface of the gyro ball 263, and a pressure rod 264 with a pressure spring 265 is arranged around the gyro ball 263. When the balancing base 31 deviates to a certain position, it can be returned to its original position by the pressure spring 265 and the pressure rod 264 to ensure the balance of the balancing base 31. In this way, the use process of an adaptive counterweight adjustment mechanism is completed.
[0036] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An adaptive counterweight adjustment mechanism, comprising a fixed base (1) and a balance adjustment mechanism (2), characterized in that: A balance adjustment mechanism (2) is provided on the surface of the fixed base (1); The balance adjustment mechanism (2) comprises a fixing component (21), a supporting component (22), a balancing component (23), a telescopic adjustment component (24), a compression component (25) and a connecting component (26); the fixing components (21) are fixedly connected to the left and right sides of the fixing base (1); the supporting component (22) is fixedly connected to the upper side of the fixing base (1); the balancing component (23) is arranged at the front end of the supporting component (22); the telescopic adjustment component (24) is fixedly connected to the lower end of the fixing component (21); the compression component (25) is fixedly connected to the lower end of the telescopic adjustment component (24); and the connecting component (26) is fixedly connected to the lower end of the fixing base (1).
2. The adaptive weight adjustment mechanism according to claim 1, characterized in that: The fixing assembly (21) comprises a fixing ring (211) and a hydraulic cylinder (212); the fixing ring (211) is fixedly connected to the right side of the fixing base (1); and the hydraulic cylinder (212) is fixedly connected to the upper side of the fixing ring (211).
3. The adaptive weight adjustment mechanism according to claim 1, characterized in that: The support assembly (22) comprises a support base (221), a support shaft (222) and a support platform (223); the upper end of the fixed base (1) is fixedly connected to the support base (221); the upper side of the support base (221) is fixedly connected to the support shaft (222); and the upper side of the support shaft (222) is fixedly connected to the support platform (223).
4. The adaptive weight adjustment mechanism according to claim 3, characterized in that: The balancing assembly (23) comprises a protective shell (231), a level (232) and a level tube (233); the front end of the support base (221) is provided with the protective shell (231); the interior of the protective shell (231) is clamped with the level (232); and the internal pipe of the level (232) is connected to the level tube (233).
5. The adaptive weight adjustment mechanism according to claim 2, characterized in that: The telescopic adjustment assembly (24) comprises an adjustment shell (241), a first telescopic rod (242) and a second telescopic rod (243); the lower end of the hydraulic cylinder (212) is fixedly connected to the adjustment shell (241); the lower end of the adjustment shell (241) is slidably connected to the first telescopic rod (242); and the lower side of the first telescopic rod (242) is sleeved with the second telescopic rod (243).
6. The adaptive weight adjustment mechanism according to claim 5, characterized in that: The compression assembly (25) comprises a compression rod (251), a balancing block (252) and a pressure base (253); the lower end of the second telescopic rod (243) is fixedly connected to the compression rod (251); both sides of the compression rod (251) are fixedly connected to the balancing blocks (252); and the lower end of the compression rod (251) is clamped to the pressure base (253).
7. The adaptive weight adjustment mechanism according to claim 1, characterized in that: The connecting assembly (26) comprises a fixed rod (261), a buffer rod (262), a gyro ball (263), a pressure rod (264) and a pressure spring (265); the lower side of the fixed base (1) is fixedly connected to the fixed rod (261); the lower end of the fixed rod (261) is fixedly connected to the buffer rod (262); the lower end of the buffer rod (262) is slidably connected to the gyro ball (263); pressure rods (264) are arranged on both sides of the buffer rod (262); and the surface of the pressure rod (264) is sleeved with a pressure spring (265).
8. The adaptive weight adjustment mechanism according to claim 7, characterized in that: The lower end of the pressure rod (264) is sleeved with a weight pressure assembly (3), and the weight pressure assembly (3) comprises a balancing base (31), a connecting block (32) and a counterweight block (33). The lower end of the pressure rod (264) is fixedly connected to the balancing base (31), the lower end of the balancing base (31) is fixedly connected to the connecting block (32), and the lower end of the connecting block (32) is fixedly connected to the counterweight block (33).
Citation Information
Patent Citations
Self-adaptive counterweight adjusting mechanism of movable arm tower crane
CN216807895U