Screw dismounting mechanism

By designing a screw removal mechanism for rubber sand test molds, the problem of difficulty in dismantling existing rubber sand test molds is solved, rapid automatic disassembly is achieved, and operating efficiency and test pieces are improved.

CN222608676UActive Publication Date: 2025-03-14ZHEJIANG BONYEAR TECH
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Patent Information

Application Number
CN202420899203.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-28
Publication Date
2025-03-14
Estimated Expiration
2034-04-28

AI Technical Summary

Technical Problem

The existing rubber sand test mold structure is an overall structure, which is difficult to disassemble. The operator often uses a reverse method during the sampling process, which affects the quality and user experience of the test piece.

Method used

A screw removal mechanism is designed, and fast separation and automatic disassembly can be achieved by setting a locking member between the mold test base and the upper mold of the rubber sand test mold, and the locking member is automatically removed by a screw removal machine.

Benefits of technology

It realizes rapid disassembly and automated operation of rubber sand test molds, reduces the labor intensity of operators, improves disassembly efficiency and the integrity of the test pieces, and enhances the user experience.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a screw dismounting mechanism which is used for dismounting a mortar test mold, the mortar test mold comprises a test mold base and an upper mold, the test mold base is provided with a base main body, one end of the base main body is provided with a baffle block, the other end of the base main body is provided with a connecting seat, the connecting seat is provided with a connecting hole, and the upper mold is arranged on the base main body. A locking piece is arranged in the connecting hole in a penetrating manner to fix the upper die between the stop block and the connecting seat; the screw dismounting mechanism comprises a screw dismounting machine and a screw dismounting machine base, and the screw dismounting machine is detachably installed on the screw dismounting machine base. The screw dismounting mechanism is ingenious in structure, rapid separation between the glue film base and the upper mold in the glue sand test mold can be achieved, the dismounting speed is increased, meanwhile, a test piece can be jacked without reversely buckling the upper mold, the integrity of the test piece is guaranteed, meanwhile, the use experience of a user is enhanced, and the practicability is high. And popularization and application of the screw dismounting mechanism in the technical field of cement production detection are facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of cement production detection, in particular to a screw removing mechanism. Background Art

[0002] Cement is a common building material that is made from limestone, clay and other materials that have been calcined and ground. Cement is widely used in the construction industry to make concrete, mortar and other building structures. It has good adhesion and durability, and can solidify and harden to form a strong structure. The main components of cement are limestone and clay, which are calcined at high temperatures to form clinker. The clinker is ground into a fine powder together with an appropriate amount of gypsum to form the final cement product. There are many varieties of cement, the most common ones are Portland cement, sulphoaluminate cement and ordinary Portland cement. Cement is widely used in construction. It can be used to build various projects such as houses, bridges, roads, tunnels, etc. Cement can be mixed with sand, gravel and water to form concrete, which is used to cast structures such as foundations, columns, beams and floor slabs. Cement can also be used with mortar for bricklaying, plastering and repair work.

[0003] Cement raw meal is a material that is ground to a certain fineness by mixing lime raw materials, clay raw materials and a small amount of correction raw materials (sometimes mineralizers, crystal seeds, etc. are added, and coal is added during vertical kiln production) in proportion. In the cement production process, it is necessary to control the products of each link to ensure that the quality of the final cement product meets the requirements. The higher the decomposition rate of cement raw meal, the higher the heat exchange efficiency of the kiln tail preheater and the better the working condition of the decomposition furnace. Therefore, the decomposition rate of raw meal entering the kiln is an important indicator for evaluating the working effect of the pre-decomposition furnace system, and it is also an important parameter for production control. Therefore, obtaining hot raw meal is the primary link of analysis and control.

[0004] The mortar test mold is a mold used to prepare cement mortar specimens. In cement engineering, in order to test the performance of cement mortar, it is often necessary to prepare standardized specimens for experiments. The molds used to prepare these cement mortar specimens are called mortar test molds. These molds are usually made of metal or plastic and have specific sizes and shapes to ensure that the prepared cement mortar specimens meet the requirements of standard specifications. Since existing mortar test molds are usually integral structures, the various components are usually connected by fastening bolts or fastening screws, which makes disassembly difficult, and operators often use the inverted method to remove the specimens during the sampling process, which often affects the quality of the specimens and thus affects the user experience. Utility Model Content

[0005] In order to overcome the defects in the above-mentioned prior art, the utility model aims to provide a screw removing mechanism, which has an ingenious structure and can realize the rapid separation between the film base and the upper mold in the mortar test mold, thereby improving the disassembly rate and achieving the top removal of the test piece without turning the upper mold upside down, thereby ensuring the integrity of the test piece and enhancing the user experience, which is conducive to the promotion and application of the above-mentioned screw removing mechanism in the field of cement production and testing technology.

[0006] In order to achieve the above-mentioned purpose of the utility model, the utility model adopts the following technical scheme: a screw removing mechanism for disassembling a mortar test mold, the mortar test mold comprising a test mold base and an upper mold, the test mold base having a base body, one end of the base body having a stopper, the other end of the base body having a connecting seat, the connecting seat having a connecting hole, the upper mold being installed on the base body, and the upper mold being fixed between the stopper and the connecting seat by passing the locking piece through the connecting hole; the screw removing mechanism comprising a screw removing machine and a screw removing machine base, the screw removing machine being detachably installed on the screw removing machine base.

[0007] As a preferred solution of the utility model, the base of the screw remover is adapted to the bottom of the screw remover and has a base connecting hole one and a base connecting hole two, the base connecting hole two is arranged on the inner side of the base connecting hole one, a connecting piece is passed through the base connecting hole one for connecting the base of the screw remover and the substrate, and a connecting piece is passed through the base connecting hole two for connecting the base of the screw remover and the screw remover.

[0008] As a preferred solution of the utility model, the first base connection hole and the second base connection hole are both countersunk screw holes.

[0009] As a preferred solution of the utility model, the screw remover includes a linear module, a connecting slider, a driving motor, a transmission shaft and a screwdriver head, the connecting slider is installed on the linear module, the driving motor is installed on the connecting slider, the transmission shaft is installed at the output end of the driving motor and is used to connect the driving motor and the screwdriver head, and the screwdriver head is adapted to the locking piece and is used to remove the locking piece.

[0010] As a preferred solution of the utility model, a protective sleeve is provided outside the screwdriver head, and the central axis of the protective sleeve and the central axis of the screwdriver head are located in the same straight line.

[0011] As a preferred solution of the utility model, a support seat is installed between the connecting slider and the driving motor.

[0012] As a preferred solution of the utility model, the support seat includes a main support base plate, on which support plate 1 and support plate 2 for supporting the transmission shaft are installed, and support plate 1, support plate 2 and the main support base plate are arranged perpendicular to each other.

[0013] As a preferred solution of the utility model, the support plate 1 is arranged close to one end of the transmission shaft, and the support plate 2 is arranged close to the other end of the transmission shaft.

[0014] As a preferred solution of the present invention, the main supporting base plate and the connecting slider are detachably connected.

[0015] As a preferred solution of the utility model, a triangular reinforcing plate is provided on one side of the support plate.

[0016] Compared with the prior art, the beneficial effects of the utility model are: a screw removing mechanism in the utility model has an ingenious structure, and can automatically disassemble the mortar test mold by setting a screw removing machine, without the need for manual disassembly, thereby reducing the labor intensity of the operator while improving the disassembly efficiency, enhancing the user experience, and being conducive to the promotion and application of the above-mentioned screw removing mechanism in the market.

[0017] Furthermore, the utility model provides a base connecting hole 1 and a base connecting hole 2 on the base of the screw remover, and inserts locking screws or locking bolts and other connecting parts into the base connecting hole 1 and the base connecting hole 2 to connect the base of the screw remover and realize the fixed connection between the base of the screw remover and the bottom substrate, thereby ensuring the stability of the screw remover during operation and the disassembly efficiency. The detachable manner makes it easy for users to select bases of screw removers of different heights and specifications according to the position of the locking parts in the mortar test mold, thereby expanding the overall application range of the screw remover mechanism and reducing the user's usage cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a structural schematic diagram of a screw removal mechanism in an embodiment;

[0019] Figure 2 It is a structural schematic diagram of a screw removing machine in a screw removing mechanism in an embodiment;

[0020] Figure 3 It is a structural schematic diagram of a screw removing machine base in a screw removing mechanism in an embodiment;

[0021] Figure 4 is a structural schematic diagram of a support seat in a screw removal mechanism in an embodiment;

[0022] Figure 5 is a schematic diagram of the installation of a screw removal mechanism in an embodiment;

[0023] Figure 6 It is a structural schematic diagram of the mortar test mold in the embodiment;

[0024] Figure 7 Schematic diagram of the structure of the test mold base in the embodiment.

[0025] Figure numerals: 1. Screw remover; 1-1. Linear module; 1-3. Connecting slider; 1-4. Driving motor; 1-5. Transmission shaft; 1-6. Screwdriver head; 1-7. Protective sleeve; 1-8. Support seat; 1-8-1. Main supporting base plate; 1-8-2. Support plate one; 1-8-3. Support plate two; 1-8-4. Reinforcement plate; 2. Screw remover base; 2-1. Base connecting hole one; 2-2. Base connecting hole two; 3. Glue test mold; 3-1. Test mold base; 3-1-1. Base body; 3-1-2. Block; 3-1-3. Connecting seat; 3-1-4. Connecting hole; 3-2. Upper mold; 3-3. Locking piece; 4. Base plate. DETAILED DESCRIPTION

[0026] In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model is described below by specific embodiments shown in the accompanying drawings. However, it should be understood that these descriptions are only exemplary and are not intended to limit the scope of the utility model. In addition, in the following description, the description of well-known structures and technologies is omitted to avoid unnecessary confusion of the concept of the utility model.

[0027] In the description of the present invention, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the present invention.

[0028] The embodiments of the utility model are described in detail below with reference to the accompanying drawings.

[0029] Since the existing mortar test mold is usually an integral structure, the various components are usually connected by fastening bolts or fastening screws, which makes disassembly difficult. In addition, operators often use the inverted method to take out the test piece during the sampling process, which often affects the quality of the test piece and thus affects the user experience.

[0030] In order to solve the above technical problems, Figures 1 to 7As shown, a screw removal mechanism in this embodiment is mainly used to disassemble the mortar test mold 3. Specifically, the mortar test mold 3 includes a test mold base 3-1 and an upper mold 3-2, that is, the test mold base 3-1 and the upper mold 3-2 are separated. In order to adapt to the above-mentioned screw removal mechanism, the above-mentioned trial mold base 3-1 in this embodiment has a base body 3-1-1, one end of the above-mentioned base body 3-1-1 has a stopper 3-1-2, the other end of the above-mentioned base body 3-1-1 has a connecting seat 3-1-3, the above-mentioned connecting seat 1-3 is provided with a connecting hole 3-1-4, the above-mentioned upper mold 3-2 is installed on the above-mentioned base body 3-1-1, and the above-mentioned upper mold 3-2 is fixed between the above-mentioned stopper 3-1-2 and the above-mentioned connecting seat 3-1-3 by passing the above-mentioned locking member 3-3 through the above-mentioned connecting hole 3-1-4, that is, the above-mentioned trial mold base 3-1 and the upper mold 3-2 are connected by only one locking member 3-3, specifically, the above-mentioned locking member 3-3 can be a locking bolt, and the above-mentioned connecting hole 3-1-4 is a threaded hole, the threaded hole can be tightly matched with the locking bolt to provide a firm connection, thereby ensuring the safety and stability between the connecting seat 3-1-3 and the locking member 3-3. The threaded connection is convenient for disassembly and replacement, which is beneficial for future maintenance and repair work, and is convenient for disassembly and assembly of the upper mold 3-2, reducing the difficulty of disassembly and assembly. The threaded hole can be adjusted as needed, so that the position and angle of the locking bolt can be flexibly changed according to the position of the upper mold 3-2, thereby improving applicability and adjustability. The screw removal mechanism in this embodiment includes a screw removal machine 1 and a screw removal machine base 2. In order to facilitate the replacement or maintenance of the screw removal base 2, the screw removal machine 1 is installed on the screw removal machine base 2 in a detachable manner such as bolt connection or clamping.

[0031] In order to ensure the stability of the screw remover 1 during operation, the structure and shape of the screw remover base 2 are adapted to the structural shape of the bottom of the screw remover 1, that is, the bottom of the screw remover 1 can be arranged to fit the upper surface of the screw remover base 2, and then a base connection hole 2-1 and a base connection hole 2-2 are provided on the screw remover base 2, and a locking bolt is passed through the base connection hole 2-1 to realize the fixed connection between the screw remover base 2 and the screw remover 1, and a locking bolt is passed through the base connection hole 2-1 to realize the connection between the screw remover base 2 and the bottom substrate 4, and many other devices are also installed on the substrate 4 to realize automatic mold removal. For ease of operation, the base connection hole 2-2 is located inside the base connection hole 2-1, that is, after the screw remover 1 is installed on the screw remover base 2, the screw remover mechanism is installed as a whole on the substrate 4, thereby ensuring the stability of the overall structure. In order to prevent the locking bolt from affecting other components on the screw removing mechanism, the base connecting hole 1 2-1 and the base connecting hole 2-2 are both countersunk holes, and the countersunk directions of the two are exactly opposite, that is, the base connecting hole 1 2-1 is countersunk downward from the top of the screw removing machine base 2, and the base connecting hole 2-2 is countersunk upward from the bottom of the screw removing machine base 2, so that the operator can operate and quickly install the screw removing machine base 2.

[0032] The screw removing machine 1 in this embodiment includes a linear module 1-1, a connecting slider 1-3, a driving motor 1-4, a transmission shaft 1-5 and a screwdriver head 1-6. The connecting slider is installed on the linear module 1-1, and the driving motor 1-4 is installed on the connecting slider 1-3. The linear module 1-1 drives the connecting slider 1-3 to move, thereby driving the driving motor 1-4 installed on the connecting slider 1-3 to move. The driving motor 1-4 is used to drive the screwdriver head 1-6 to rotate. In order to ensure the transmission effect, the transmission shaft 1-5 is installed at the output end of the driving motor 1-4 and is used to connect the driving motor 1-4 and the screwdriver head 1-6. The screwdriver head 1-6 is adapted to the locking member 3-3 and is used to remove the locking member 3-3. The locking member 3-3 is a locking screw or a locking bolt, which mainly needs to be adapted to the screwdriver head 1-6.

[0033] In order to ensure the docking rate between the screwdriver head 1-6 and the locking piece 3-3, and thus improve the disassembly efficiency, a protective sleeve 1-7 is provided on the outer periphery of the screwdriver head 1-6, and the screwdriver head 1-6 is embedded in the protective sleeve 1-7. The protective sleeve 1-7 also plays a role of pre-positioning in this process, that is, the locking piece 3-3 first contacts the protective sleeve 1-7, and then locks on the screwdriver head 1-6 in the protective sleeve 1-7, and starts the drive motor 1-4, and drives the transmission shaft 1-5 through the drive motor 1-4, and then drives the screwdriver head 1-6 to rotate, thereby realizing the disassembly of the locking piece 3-3. The central axis of the protective sleeve 1-7 is located on the same straight line as the central axis of the screwdriver head 1-6. Furthermore, the central axis of the protective sleeve 1-7, the central axis of the screwdriver head 1-6 and the central axis of the transmission shaft 1-5 are located on the same straight line. The central axes of the three are aligned, which can more effectively transmit force, so that the screwdriver head 1-6 can turn the screw more stably, which helps to reduce damage or slippage caused by torsional force. In this embodiment, by aligning the central axes of the components, the accuracy of the operation can be improved, so that the screwdriver head 1-6 can more easily enter the screw hole and correctly align the screw. The alignment of the central axes also helps to maintain the stability of the tool and reduce damage or errors caused by unstable operation.

[0034] In order to further ensure the stability of the transmission shaft 1-5 during the transmission process and reduce the probability of the transmission shaft 1-5 shaking during the rotation process, a support seat 1-8 is installed between the above-mentioned connecting slider 1-3 and the above-mentioned drive motor 1-4, which is mainly used to support the above-mentioned transmission shaft 1-5 and facilitate the installation of the above-mentioned drive motor 1-4. The above-mentioned support seat 1-8 in this embodiment includes a main support base plate 1-8-1 in a flat plate shape, and the main support base plate 1-8-1 and the connecting slider 1-3 are detachably connected by opening threaded holes and penetrating locking bolts, which is convenient for the later inspection and maintenance of the screw removal mechanism. The main support base plate 1-8-1 is provided with a support plate 1-8-2 and a support plate 2 1-8-3 for supporting the transmission shaft 1-5. The support plate 1 1-8-2, the support plate 2 1-8-3 and the main support base plate 1-8-1 are arranged perpendicular to each other, and the support plate 1 1-8-2 and the support plate 2 1-8-3 are arranged parallel to each other. Through holes for the transmission shaft 1-5 to pass through are provided on the support plate 1 1-8-2 and the support plate 2 1-8-3. The support plate 1 1-8-2 is arranged close to one end of the transmission shaft 1-5, i.e., the end closer to the drive motor 1-4, and the support plate 2 1-8-3 is arranged close to the other end of the transmission shaft 1-5, i.e., close to the screwdriver head 1-6. In order to enhance the structural strength of the support seat 1-8 itself, two reinforcing plates 1-8-4 in a triangular shape are arranged on the side of the support plate 1 1-8-2, and the two reinforcing plates 1-8-4 are arranged at a distance.

[0035] Due to the viscosity of cement mortar, the test mold and the sample sometimes stick together, making it difficult to remove the sample. The screw removal mechanism in this embodiment, i.e., the test mold base 3-1 and the upper mold 3-2, are usually made of metal or plastic. The metal test mold is usually made of cast iron or steel, has high wear resistance and stability, and is suitable for long-term use. The plastic test mold is usually made of polymer material, has good anti-sticking and formability, and is suitable for one-time or short-term use. The user can choose a suitable test mold according to the needs.

[0036] A screw removing mechanism in the present embodiment has an ingenious structure. By setting up a screw removing machine 1, the mortar test mold 3 can be automatically disassembled without manual disassembly, which reduces the labor intensity of the operator and improves the disassembly efficiency, enhances the user experience, and is conducive to the promotion and application of the above-mentioned screw removing mechanism in the market.

[0037] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention; therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

[0038] Although this article uses more of the following terms: 1, screw remover; 1-1, linear module; 1-3, connecting slider; 1-4, driving motor; 1-5, transmission shaft; 1-6, screwdriver head; 1-7, protective sleeve; 1-8, support seat; 1-8-1, main support base plate; 1-8-2, support plate 1; 1-8-3, support plate 2; 1-8-4, reinforcement plate; 2, screw remover base; 2-1, base connection hole 1; 2-2, base connection hole 2; 3, mortar test mold; 3-1, test mold base; 3-1-1, base body; 3-1-2, stopper; 3-1-3, connecting seat; 3-1-4, connecting hole; 3-2, upper mold; 3-3, locking piece; 4, substrate, etc., it does not exclude the possibility of using other terms. These terms are used only to more conveniently describe and explain the essence of the utility model; interpreting them as any additional restrictions is contrary to the spirit of the utility model.

Claims

1. A screw removal mechanism, characterized in that: The mortar test mold (3) is used for disassembling the mortar test mold (3). The mortar test mold (3) comprises a test mold base (3-1) and an upper mold (3-2). The test mold base (3-1) comprises a base body (3-1-1). One end of the base body (3-1-1) comprises a stopper (3-1-2). The other end of the base body (3-1-1) comprises a connecting seat (3-1-3). The connecting seat (3-1-3) is provided with a connecting hole (3-1-4). The upper mold (3-2) is mounted on the base body (3-1-1). A locking piece (3-3) is inserted into the connecting hole (3-1-4) to fix the upper mold (3-2) between the stopper (3-1-2) and the connecting seat (3-1-3). The screw removal mechanism comprises a screw removal machine (1) and a screw removal machine base (2). The screw removal machine (1) can be detachably mounted on the screw removal machine base (2).

2. A screw removal mechanism according to claim 1, characterized in that: The screw remover base (2) is adapted to the bottom of the screw remover (1) and has a base connection hole 1 (2-1) and a base connection hole 2 (2-2); the base connection hole 2 (2-2) is arranged inside the base connection hole 1 (2-1); a connecting piece is inserted into the base connection hole 1 (2-1) to connect the screw remover base (2) and the substrate (4); and a connecting piece is inserted into the base connection hole 2 (2-2) to connect the screw remover base (2) and the screw remover (1).

3. A screw removal mechanism according to claim 2, characterized in that: The base connection hole 1 (2-1) and the base connection hole 2 (2-2) are both countersunk holes.

4. The screw removing mechanism according to claim 1, characterized in that: The screw removal machine (1) comprises a linear module (1-1), a connecting slider (1-3), a driving motor (1-4), a transmission shaft (1-5) and a screwdriver head (1-6); the connecting slider is mounted on the linear module (1-1); the driving motor (1-4) is mounted on the connecting slider (1-3); the transmission shaft (1-5) is mounted on the output end of the driving motor (1-4) and is used to connect the driving motor (1-4) and the screwdriver head (1-6); the screwdriver head (1-6) is adapted to the locking member (3-3) and is used to remove the locking member (3-3).

5. A screw removing mechanism according to claim 4, characterized in that: A protective sleeve (1-7) is disposed outside the screwdriver head (1-6), and the central axis of the protective sleeve (1-7) and the central axis of the screwdriver head (1-6) are located on the same straight line.

6. A screw removing mechanism according to claim 4, characterized in that: A support seat (1-8) is installed between the connecting slider (1-3) and the driving motor (1-4).

7. A screw removing mechanism according to claim 6, characterized in that: The support seat (1-8) comprises a main support base plate (1-8-1), on which a support plate 1 (1-8-2) and a support plate 2 (1-8-3) for supporting the transmission shaft (1-5) are mounted, and the support plate 1 (1-8-2), the support plate 2 (1-8-3) and the main support base plate (1-8-1) are arranged perpendicular to each other.

8. A screw removing mechanism according to claim 7, characterized in that: The support plate 1 (1-8-2) is arranged close to one end of the transmission shaft (1-5), and the support plate 2 (1-8-3) is arranged close to the other end of the transmission shaft (1-5).

9. The screw removing mechanism according to claim 7, characterized in that: The main supporting base plate (1-8-1) and the connecting sliding block (1-3) are detachably connected.

10. The screw removing mechanism according to claim 7, characterized in that: A triangular reinforcing plate (1-8-4) is provided on the side of the supporting plate 1 (1-8-2).