A processing device for straw degradation

By combining the push plate and the mixing claw mechanism, the problems of straw accumulation and proportion matching are solved, achieving uniform spreading of straw and full contact of bacterial liquid, thus improving the uniformity and efficiency of straw fermentation.

CN122326366APending Publication Date: 2026-07-03SHANDONG ACADEMY OF AGRICULTURAL SCIENCES

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
SHANDONG ACADEMY OF AGRICULTURAL SCIENCES
Filing Date
2026-04-14
Publication Date
2026-07-03

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Abstract

The application provides a processing device for straw degradation, and relates to the field of straw degradation, which comprises an anaerobic fermentation tank and a liquid storage tank. A containing box is slidably connected in the anaerobic fermentation tank. A flattening and mixing mechanism is arranged in the containing box. The flattening and mixing mechanism comprises a pushing plate, a mixing claw mechanism, the pushing plate is arranged in the containing box, a threaded rod is rotatably connected in the containing box and is threadedly connected with the pushing plate, a protective bellows is arranged on the threaded rod, the two ends of the protective bellows are connected with the containing box and the pushing plate respectively, the pushing plate is communicated with the protective bellows, the mixing claw mechanism is rotatably arranged at the side end of the pushing plate, the mixing claw mechanism is communicated with the pushing plate, a liquid suction mechanism is arranged in the liquid storage tank, the liquid suction mechanism is communicated with the anaerobic fermentation tank, the material is flattened through the pushing plate, the air pressure change generated by the movement of the pushing plate is converted into the rotating force of the mixing claw mechanism, the crushed straw after spraying is mixed, the height of the liquid suction mechanism is changed through the gravity change of the crushed straw material, and the stable and sufficient absorption of the bacterial liquid is ensured.
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Description

Technical Field

[0001] This invention relates to the field of straw degradation technology, and in particular to a treatment device for straw degradation. Background Technology

[0002] Straw degradation is the process by which straw undergoes microbial fermentation, and through the degradation action of special enzymes produced by microbial metabolism, its macromolecules such as cellulose, lignin, and hemicellulose are broken down into low-molecular-weight monosaccharides or oligosaccharides. The existing method of straw degradation involves placing shredded straw inside a fermentation tank, spraying fermentation liquid into the tank, and then subjecting the straw to anaerobic fermentation. This method has the following problems: 1. The crushed straw material is put into the fermentation box through the feed inlet. Since the feed inlet is in a one-way direction, the straw tends to accumulate below the feed inlet of the fermentation box, which affects the uniformity of the crushed straw fermentation. 2. After the crushed straw is put into the fermentation box, fermentation liquid needs to be sprayed into the fermentation box. Since the amount of straw put in and the amount of fermentation liquid sprayed should be mixed in proportion, the existing technology cannot make proportional adaptation. To address the above problems, we propose a treatment device for straw degradation. Summary of the Invention

[0003] To address the aforementioned problems, this invention provides a processing device for straw degradation. A moving push plate flattens the material, and the pressure change generated by the push plate's movement is converted into the force of a mixing claw mechanism, facilitating the mixing of the sprayed, pulverized straw. The amount of pulverized straw material is reflected in the change in gravity, thereby altering the height of the liquid-absorbing mechanism to ensure stable and sufficient absorption of the bacterial solution.

[0004] This invention provides a treatment device for straw degradation, comprising an anaerobic fermentation chamber and a storage tank. The storage tank is located on one side of the anaerobic fermentation chamber. A holding box is slidably connected inside the anaerobic fermentation chamber. The holding box is equipped with a leveling and mixing mechanism, which includes a push plate and a mixing claw mechanism. The push plate is movably located inside the holding box. A threaded rod is rotatably connected inside the holding box and threadedly connected to the push plate. A drive motor is fixedly connected to the holding box, and the output end of the drive motor is connected to the end of the threaded rod. A protective corrugated tube is sleeved on the surface of the threaded rod. Both ends of the protective corrugated tube are fixedly connected to the holding box and the push plate, respectively. The push plate has a hollow structure inside, and a conduit is connected to the hollow structure of the push plate. The other end of the conduit is connected to the protective corrugated tube. The mixing claw mechanism is rotatably located on the side of the push plate, and a connecting pipe is fixedly connected to the mixing claw mechanism. The other end of the connecting pipe is connected to the hollow structure of the push plate.

[0005] The storage tank is equipped with a liquid suction mechanism, which includes a suction tube and a telescopic column. The fixed end of the telescopic column is fixedly connected to the inner top wall of the storage tank, and a gas passage pipe is fixedly connected to the fixed end of the telescopic column. The other end of the gas passage pipe is fixedly connected to the bottom of the anaerobic fermentation chamber. The upper end of the suction tube is fixedly connected to the output end of the telescopic column. The anaerobic fermentation chamber is equipped with a liquid distribution plate. A liquid passage pipe is fixedly connected to the side end of the suction tube, and the other end of the liquid passage pipe is fixedly connected to the liquid distribution plate.

[0006] A further improvement of the present invention includes a mixing claw mechanism comprising a mixing claw and a sealing ring. The mixing claw is rotatably connected to one side of a push plate, and a fan blade is fixedly connected to the mixing claw. The sealing ring is rotatably fitted onto the mixing claw, and the fan blade is disposed inside the sealing ring. One end of a connecting pipe is connected to the hollow structure of the push plate, and the other end is connected to the side end of the sealing ring. A gas storage plate is fixedly connected to the push plate, and an air outlet pipe is fixedly connected to the side end of the sealing ring. The other end of the air outlet pipe is fixedly connected to the gas storage plate.

[0007] In a further improvement of the present invention, a limiting plate is fixedly connected inside the anaerobic fermentation box, and a limiting mechanism is fixedly connected to the lower end surface of the container, with one end of the limiting mechanism extending into the limiting plate.

[0008] Beneficial effects of the present invention: The present invention provides a treatment device for straw degradation: 1. The push plate moves under the drive of the screw rod, which can flatten the piled-up crushed straw. At the same time, the mixing claw mechanism on the side can turn the crushed straw during the movement to ensure that the material is loose and increase the contact area with the bacterial liquid. 2. The mixing claw mechanism is connected to the hollow structure of the push plate and has built-in fan blades. When the push plate moves, the gas inside the protective corrugated pipe is squeezed through, and the fan blades drive the mixing claw to rotate automatically, stirring the crushed straw after spraying the bacterial liquid. This design converts gas power into mechanical stirring force, without the need for an additional drive motor. It has a clever structure and can deeply turn the material. Third, the liquid suction mechanism adopts a linkage structure of telescopic column and liquid suction pipe. Furthermore, the liquid suction mechanism is connected to the anaerobic fermentation box, so that the liquid suction pipe can automatically adjust its position according to the amount of crushed straw to ensure stable absorption of bacterial liquid. Fourth, the protective corrugated pipe is sleeved on the surface of the threaded rod and connected to the hollow structure of the push plate. This not only protects the threaded rod from the corrosion of straw debris and corrosive liquids, but also serves as a gas delivery channel, achieving multiple uses in one piece. Attached Figure Description

[0009] Figure 1 The present invention provides a structure for a straw degradation treatment device. Figure 1 ; Figure 2The present invention provides an internal structure of an anaerobic fermentation chamber for a straw degradation treatment device. Figure 1 ; Figure 3 For the present invention Figure 2 Enlarged view of point A in the middle; Figure 4 The internal structure diagram of the anaerobic fermentation tank and the storage tank of a straw degradation treatment device provided by the present invention; Figure 5 For the present invention Figure 4 Enlarged view of point B in the middle; Figure 6 The present invention provides an internal structure of an anaerobic fermentation chamber for a straw degradation treatment device. Figure 2 ; Figure 7 For the present invention Figure 6 Enlarged view of point C in the middle; Figure 8 A front view of the mixing claw of a straw degradation treatment device provided by the present invention; Figure 9 For the present invention Figure 4 Enlarged view of point D in the middle; Figure 10 A positional diagram of the L-shaped pusher plate and the limiting plate of a straw degradation treatment device provided by the present invention; In the attached diagram: 1. Anaerobic fermentation chamber; 2. Storage tank; 3. Container box; 4. Leveling and mixing mechanism; 5. Push plate; 6. Mixing claw mechanism; 7. Protective corrugated pipe; 8. Liquid suction mechanism; 9. Distributor plate; 10. Mixing claw; 11. Sealing ring; 12. Fan blade; 13. Gas storage plate; 14. Liquid suction pipe; 15. Telescopic column; 16. Drive motor; 17. Limiting plate; 18. Limiting mechanism; 19. Connecting pipe; 20. Gas pipe; 21. Liquid pipe; 22. Conduit; 23. Spring telescopic rod; 24. Gas outlet pipe; 25. Electric telescopic rod; 26. L-shaped push plate; 27. Elastic telescopic rod; 28. Limiting hole; 29. ​​Feed inlet; 30. Guide plate; 31. Pump. Detailed Implementation

[0010] To facilitate understanding of the present invention, a more complete description of this application will be given below with reference to the accompanying drawings, which illustrate preferred embodiments of the invention. However, the invention can be implemented in many different forms and is not limited to the embodiments described herein. Similarly, these embodiments are provided so that the disclosure of the present invention may be more thorough and complete.

[0011] according to Figures 1-10The device shown is a straw degradation treatment device, including an anaerobic fermentation chamber 1 and a storage tank 2. The storage tank 2 is located on one side of the anaerobic fermentation chamber 1. A container 3 is slidably connected inside the anaerobic fermentation chamber 1. A spring telescopic rod 23 is provided inside the anaerobic fermentation chamber 1. The fixed end of the spring telescopic rod 23 is fixedly connected to the inner bottom wall of the anaerobic fermentation chamber 1, and the extended end is fixedly connected to the bottom surface of the container 3. A leveling and mixing mechanism 4 is provided inside the container 3. The leveling and mixing mechanism 4 includes a push plate 5 and a mixing claw mechanism 6. The push plate 5 is movably located inside the container 3. A threaded rod is rotatably connected inside the container 3. The threaded rod is threadedly connected to the push plate 5. A drive motor 16 is fixedly connected to the container 3. The output end of the drive motor 16 is connected to the end of the threaded rod. A protective bellows 7 is sleeved on the surface of the threaded rod. The two ends of the protective bellows 7 are fixedly and sealed to the container 3 and the push plate 5, respectively. The push plate 5 has a hollow structure inside. A conduit 22 is connected to the hollow structure of the push plate 5. The other end of the conduit 22 is connected to the protective bellows 7. The mixing claw mechanism 6 is rotatably located on the side of the push plate 5. A connecting pipe 19 is fixedly connected to the mixing claw mechanism 6. The other end of the connecting pipe 19 is connected to the hollow structure of the push plate 5.

[0012] The anaerobic fermentation chamber 1 has a feed inlet 29 fixedly connected to the top wall, and a guide plate 30 is fixedly connected to the top wall inside the anaerobic fermentation chamber 1. The guide plate 30 is located on the oblique side of the feed inlet 29 and above the push plate 5.

[0013] The storage tank 2 is equipped with a liquid suction mechanism 8, which includes a liquid suction pipe 14 and a telescopic column 15. The fixed end of the telescopic column 15 is fixedly connected to the inner top wall of the storage tank 2. A gas passage pipe 20 is fixedly connected to the fixed end of the telescopic column 15. The other end of the gas passage pipe 20 is fixedly connected to the bottom of the anaerobic fermentation box 1. The upper end of the liquid suction pipe 14 is fixedly connected to the output end of the telescopic column 15. The anaerobic fermentation box 1 is equipped with a liquid distribution plate 9. A liquid passage pipe 21 is fixedly connected to the side end of the liquid suction pipe 14. The other end of the liquid passage pipe 21 is fixedly connected to the liquid distribution plate 9. The part of the liquid passage pipe 21 located inside the storage tank 2 is made of corrugated flexible hose. A pump 31 is installed on the liquid passage pipe 21. The pump 31 is connected to the top of the anaerobic fermentation box 1.

[0014] In a further improvement of the present invention, the mixing claw mechanism 6 includes a mixing claw 10 and a sealing ring 11. The mixing claw 10 is rotatably connected to one side of the push plate 5. A fan blade 12 is fixedly connected to the mixing claw 10. The sealing ring 11 is rotatably fitted onto the mixing claw 10. The fan blade 12 is disposed inside the sealing ring 11. One end of the connecting pipe 19 is connected to the hollow structure of the push plate 5, and the other end is connected to the side end of the sealing ring 11. A gas storage plate 13 is fixedly connected to the push plate 5. An air outlet pipe 24 is fixedly connected to the side end of the sealing ring 11, and the other end of the air outlet pipe 24 is fixedly connected to the gas storage plate 13.

[0015] In a further improvement of the present invention, a limiting plate 17 is fixedly connected inside the anaerobic fermentation box 1, and a limiting mechanism 18 is fixedly connected to the lower end face of the holding box 3. The limiting mechanism 18 includes an electric telescopic rod 25 and an L-shaped push plate 26. The electric telescopic rod 25 is fixedly connected to the outer bottom wall of the holding box 3, and the L-shaped push plate 26 is slidably connected to the outer bottom wall of the holding box 3. The L-shaped push plate 26 is fixedly connected to the extended end of the electric telescopic rod 25, and an elastic telescopic rod 27 is fixedly connected to the end of the L-shaped push plate 26 away from the electric telescopic rod 25. The limiting plate 17 is provided with limiting holes 28 arranged in a vertical array, and the extended end of the elastic telescopic rod 27 extends into the limiting holes 28.

[0016] principle: In use, the crushed straw is fed into the holding box 3 through the feed inlet 29 and guided by the guide plate 30. After the material is fed in, the drive motor 16 is started to start the leveling operation. The drive motor 16 starts and drives the threaded rod to rotate. When the threaded rod rotates, it drives the push plate 5 to move horizontally. The push plate 5 flattens the crushed straw piled on the bottom of the holding box 3. When the push plate 5 moves horizontally, the protective corrugated pipe 7 is folded. The gas inside the protective corrugated pipe 7 is squeezed into the hollow structure of the push plate 5 and enters the gas storage plate 13 through the connecting pipe 19, the sealing ring 11, and the gas outlet pipe 24. During the flow of gas, the fan blade 12 is driven to rotate, which in turn drives the mixing claw 10 to rotate, stirring the crushed straw and preventing it from piling up and resulting in a small contact surface with the environment inside the anaerobic fermentation box 1.

[0017] When the crushed straw is put into the holding box 3, the weight of the straw compresses the spring telescopic rod 23 to retract, the holding box 3 moves down, and the gas inside the anaerobic fermentation box 1 below the holding box 3 is compressed and enters the fixed end of the telescopic column 15 through the gas pipe 20, which compresses the extended end of the telescopic column 15 to extend, thereby driving the liquid suction pipe 14 to move down, so as to facilitate the absorption of more bacterial liquid.

[0018] When the push plate 5 moves to the other end of the holding box 3, the drive motor 16 stops running, the pump 31 starts, and the bacterial liquid inside the storage tank 2 enters the liquid distribution plate 9 through the suction pipe 14 and the liquid passage pipe 21, and is sprayed out onto the crushed straw through the liquid distribution plate 9 for fermentation.

[0019] After the bacterial solution is sprayed, the pump 31 stops running, the drive motor 16 starts and reverses, driving the push plate 5 to reset, the protective corrugated pipe 7 extends, and the gas in the gas storage plate 13 enters the protective corrugated pipe 7 through the gas outlet pipe 24, the sealing ring 11, and the connecting pipe 19. During the flow of gas, the fan blade 12 rotates, thereby driving the mixing claw 10 to rotate, stirring the sprayed crushed straw and ensuring the fermentation and degradation effect.

[0020] Although the present invention has been disclosed above with reference to preferred embodiments, it is not intended to limit the present invention. Any person skilled in the art may make various modifications and alterations without departing from the spirit and scope of the present invention.

Claims

1. A processing device for straw degradation, comprising an anaerobic fermentation tank (1), a liquid storage tank (2) arranged on one side of the anaerobic fermentation tank (1), characterized in that: An anaerobic fermentation box (1) is connected to a container (3) which slides up and down inside the container (3). A leveling and mixing mechanism (4) is provided inside the container (3). The leveling and mixing mechanism (4) includes a push plate (5) and a mixing claw mechanism (6). The push plate (5) is movably disposed inside the container (3). A threaded rod is rotatably connected inside the container (3). The threaded rod is threadedly connected to the push plate (5). A protective corrugated tube (7) is sleeved on the surface of the threaded rod. The two ends of the protective corrugated tube (7) are fixedly connected to the container (3) and the push plate (5) respectively. The push plate (5) has a hollow structure inside. The push plate (5) is connected to the protective corrugated tube (7). The mixing claw mechanism (6) is rotatably disposed on the side of the push plate (5). The mixing claw mechanism (6) is connected to the hollow structure of the push plate (5). When the push plate (5) moves, the mixing claw mechanism (6) is automatically rotated by the flow of gas. The storage tank (2) is equipped with a liquid suction mechanism (8), which is connected to the anaerobic fermentation box (1). The anaerobic fermentation box (1) is equipped with a liquid distribution plate (9), which is connected to the liquid suction mechanism (8).

2. A treatment device for degradation of straw according to claim 1, characterized in that: The mixing claw mechanism (6) includes a mixing claw (10) and a sealing ring (11). The mixing claw (10) is rotatably connected to one side of the push plate (5). A fan blade (12) is fixedly connected to the mixing claw (10). The sealing ring (11) is rotatably sleeved on the mixing claw (10). The fan blade (12) is located inside the sealing ring (11). One end of the sealing ring (11) is connected to the hollow structure of the push plate (5).

3. A treatment apparatus for degradation of straw according to claim 2, wherein: An air storage plate (13) is fixedly connected to the push plate (5), and the air storage plate (13) is connected to the other end of the sealing ring (11).

4. The treatment device for degradation of straw according to claim 1, characterized in that: The liquid suction mechanism (8) includes a liquid suction pipe (14) and a telescopic column (15). The fixed end of the telescopic column (15) is fixedly connected to the inner top wall of the liquid storage tank (2). The fixed end of the telescopic column (15) is connected to the bottom of the anaerobic fermentation box (1). The upper end of the liquid suction pipe (14) is fixedly connected to the output end of the telescopic column (15). The liquid distribution plate (9) is connected to the liquid suction pipe (14).

5. The treatment device for straw degradation according to claim 1, characterized in that: A drive motor (16) is fixedly connected to the container (3), and the output end of the drive motor (16) is connected to the end of the threaded rod.

6. The treatment device for straw degradation according to claim 1, characterized in that: A limiting plate (17) is fixedly connected inside the anaerobic fermentation box (1), and a limiting mechanism (18) is fixedly connected on the lower end surface of the holding box (3). One end of the limiting mechanism (18) extends into the limiting plate (17).