Precise polishing, scrap removing and recycling device

By designing a precision polishing and chip removal recycling device, the problem of waste chips cannot be recycled in the prior art is solved, effective recycling of waste chips and water reuse is achieved, and environmental protection and efficiency of the polishing process are improved.

CN222609198UActive Publication Date: 2025-03-14NANYANG HANRUN MASCH CO LTD
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Patent Information

Application Number
CN202420801601.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-18
Publication Date
2025-03-14
Estimated Expiration
2034-04-18

AI Technical Summary

Technical Problem

The prior art cannot effectively recover waste chips during the bearing ball polishing process, resulting in waste of resources and water pollution.

Method used

A precision polishing chip removal recovery device is designed, including a first box, a water conduit, a first filter mesh and a collection box. After the waste chips are flushed out by water, the water with the waste chips is introduced into the first box. The waste chips are filtered through the first filter mesh and deposited in the collection box. The water flow is discharged through the water guide cover, and the waste water can be directly discharged or reused.

Benefits of technology

Effective recycling of waste chips and water reuse are achieved, resource waste and water pollution are reduced, and environmental protection and efficiency of the polishing process are improved.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222609198U_ABST
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Abstract

The utility model provides a precision polishing chip removal recovery device which comprises a first box body, a water inlet is formed in the top of the first box body, a water outlet is further formed in the side wall of the first box body, a water guide cover is arranged at the water outlet, a first filter screen is arranged at the water outlet, and the first filter screen is obliquely arranged in the direction away from one side of the water guide cover from bottom to top. The bottom of the first box body is further provided with a collecting box with an opening in the upper portion, the collecting box is located below the water outlet, the first box body is arranged, after the roller polishing machine polishes balls, waste chips are flushed out through water flushing, and the flushed-out water with the waste chips is guided into the first box body through the water inlet; water flow can flow out from the water outlet through the first filter screen, the water flow is guided out through the water guide cover, sweeps are filtered through the first filter screen, stay in the first box body and deposit in the collecting box under the action of gravity, so that the recycling purpose is achieved, the first filter screen is arranged to be in an inclined state, and the probability that the first filter screen is blocked can be reduced.
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Description

Technical Field

[0001] The utility model generally relates to the technical field of polishing, and in particular to a precision polishing chip removal and recovery device. Background Art

[0002] In the field of polishing technology, some precision mechanical parts need to be precisely polished. For example, bearing balls need to be polished after forming to improve the surface quality of the roller, thereby increasing the service life of the roller.

[0003] At present, the polishing of bearing balls is mainly carried out by a drum polishing machine. For example, the Chinese utility model patent with application number CN202320287364.7 provides a bearing steel ball precision polishing and chip removal equipment, which adopts an abrasive arranged in the drum, and the ball is arranged inside the drum, and the drum is driven to rotate by a motor, so that the abrasive and the ball rub against each other to achieve the purpose of polishing, and in order to facilitate the discharge of waste chips, the steel balls are taken out after the polishing is completed, and then water is provided into the drum, and the waste chips are flushed out of the drum by the water, thereby achieving the purpose of chip removal.

[0004] However, this method directly flushes out the waste chips and cannot recycle them, resulting in unnecessary waste, and the waste chips will also cause certain pollution to the water body. Utility Model Content

[0005] In view of the above problems, the present application provides a precision polishing chip removal and recovery device, which is used to at least partially solve the technical problems existing in the prior art.

[0006] The utility model provides a precision polishing chip removal and recovery device, comprising: a first box body, a water inlet is arranged on the top of the first box body, a water outlet is also arranged on the side wall of the first box body, a water guide cover is arranged at the water outlet, a first filter screen is arranged at the water outlet, the first filter screen is inclined from bottom to top in a direction away from the side of the water guide cover, a collection box with an upper opening is also arranged at the bottom of the first box body, and the collection box is located below the water outlet.

[0007] Specifically, by setting up the first box body, after the drum polishing machine polishes the ball and flushes out the waste chips through water, the water flushed out with the waste chips is introduced into the first box body through the water inlet. After entering the first box body, the water level gradually rises, so that it can pass through the first filter net and be retained from the water outlet. The water flow is discharged through the water guide cover, and the waste chips are filtered by the first filter net and remain inside the first box body. Under the action of gravity, they are deposited inside the collection box. The water flow discharged through the water guide cover can be directly discharged as waste water, or it can be collected and reused. After stopping the drum flushing and most of the water is discharged from the first box body, a certain amount of waste chips can be collected in the collection box, and then the collection box can be taken out to recycle the accumulated waste chips, thereby achieving the recycling purpose. By setting the first filter net to an inclined state, the probability of the first filter net being blocked can be reduced.

[0008] Furthermore, a vibration motor is arranged on the side wall of the first box body.

[0009] Specifically, by setting up a vibration motor, when wastewater is introduced into the first box body, the vibration motor can provide vibration, thereby driving the first filter net to vibrate, thereby reducing the probability of waste debris clogging the first filter net to a certain extent, and ensuring the water permeability of the first filter net.

[0010] Furthermore, a plug interface is provided on the side wall of the first box body, and the collection box is plugged into and matched with the first box body through the plug interface. A limiting plate is provided at the end of the collection box, and the limiting plate is detachably fixedly connected to the side wall of the first box body, and the side of the limiting plate in contact with the side wall of the first box body is sealed and matched with the side wall of the first box body.

[0011] Specifically, by plugging and matching the collecting box with the first box body, it is convenient to separate and install the collecting box from the first box body, so as to facilitate taking out the waste chips from the first box body.

[0012] Furthermore, the water guide cover is detachably fixedly connected to the first box body, and a water permeable plate that cooperates with the first filter screen in a limiting manner is provided at the end of the water guide cover.

[0013] Specifically, by detachably and fixedly connecting the water guide cover to the first box body, the first filter net can be easily replaced after the water guide cover is disassembled. By providing a permeable plate, the first filter net can be limited by the permeable plate to prevent the first filter net from detaching from the water outlet, thereby ensuring the filtering effect.

[0014] Furthermore, the water guide cover is provided with a water guide pipe with an opening facing downwards. Specifically, by providing the water guide pipe facing downwards, on the one hand, it is convenient for the water to be discharged quickly, and on the other hand, the discharged water can be directly flowed into the water accumulation funnel provided below, and filtered again through the second filter net between the water accumulation funnel and the water collection tank, thereby increasing the amount of waste debris recovered.

[0015] Furthermore, a water collecting box is provided below the first box body, located below the water guide pipe, the water collecting box is provided with a water accumulation funnel corresponding to the water guide pipe, the lower end of the water accumulation funnel is provided with a second opening, the side wall of the water accumulation funnel is provided with a connecting port connected to the water collecting box, and a second filter is provided at the connecting port. Specifically, by providing a water accumulation funnel, the water flowing down from the first box body can be collected and filtered again through the second filter, thereby improving the recycling effect of waste debris, and waste debris can also be accumulated in the water accumulation funnel, and the second opening is provided to facilitate the discharge of waste debris. The water collecting box can collect the filtered water for reuse, thereby achieving the effect of saving water.

[0016] Furthermore, a second drain pipe is provided at the bottom of the water collecting tank. Specifically, by providing the second drain pipe, it is convenient to drain the water in the water collecting tank for reuse.

[0017] Furthermore, the first box is placed on the top of the water collecting tank, and a rubber support pad is provided between the top of the water collecting tank and the bottom of the first box. Specifically, by providing the first box above the water collecting tank, the structure of the entire device is compact, the space is saved, and the water can flow downward by gravity, and the purpose of secondary filtration and water recovery can be achieved. By providing the rubber support pad, the wear caused between the first box and the water collecting tank when the vibration motor is working can be reduced, and the generation of resonance can be reduced, and the noise can be reduced.

[0018] Beneficial Effects

[0019] The utility model provides a precision polishing chip removal and recovery device, comprising: a first box body, a water inlet is arranged on the top of the first box body, a water outlet is also arranged on the side wall of the first box body, a water guide cover is arranged at the water outlet, a first filter screen is arranged at the water outlet, the first filter screen is inclined from bottom to top in a direction away from the water guide cover, a collecting box with an upper opening is also arranged at the bottom of the first box body, the collecting box is located below the water outlet, and by arranging the first box body, after the roller polishing machine polishes the ball and flushes out the waste chips through water flushing, the water flushed out with the waste chips is introduced into the first box body through the water inlet and enters The water level in the first box gradually rises, so that it can pass through the first filter and flow out from the water outlet, and the water flow is discharged through the water guide cover, while the waste debris is filtered by the first filter and stays in the first box, and is deposited in the collection box under the action of gravity. The water flow discharged through the water guide cover can be directly discharged as waste water, and can also be collected and reused. After stopping the washing of the drum and most of the water is discharged from the first box, a certain amount of waste debris can be collected in the collection box, and then the collection box can be taken out to recycle the accumulated waste debris, thereby achieving the recycling purpose. By setting the first filter to an inclined state, the probability of the first filter being blocked can be reduced. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Other features, objects and advantages of the present application will become more apparent from the detailed description of non-limiting embodiments made with reference to the following drawings.

[0021] Figure 1 The utility model provides a structural schematic diagram of a precision polishing chip removal and recovery device.

[0022] Figure 2 A schematic diagram of the internal structure of a precision polishing chip removal and recovery device provided by the utility model.

[0023] Figure 3 A structural schematic diagram of a precision polishing chip removal and recovery device with a hidden water guide cover provided by the utility model.

[0024] Figure 4 The utility model provides a schematic structural diagram of a water guide cover in a precision polishing chip removal and recovery device. DETAILED DESCRIPTION

[0025] The present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It is to be understood that the specific embodiments described herein are only used to explain the relevant utility model, rather than to limit the utility model. It is also necessary to explain that, for ease of description, only the parts related to the utility model are shown in the accompanying drawings.

[0026] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0027] The utility model provides a precision polishing chip removal and recovery device as a specific implementation method, referring to Figure 1-Figure 4 The recovery device includes: a first box body 1, a water inlet 10 is arranged on the top of the first box body, a water outlet 11 is also arranged on the side wall of the first box body 1, a water guide cover 2 is arranged at the water outlet 11, a first filter screen 12 is arranged at the water outlet 11, and the first filter screen 12 is inclined from bottom to top in a direction away from the water guide cover 2. A collection box 3 with an upper opening is also arranged at the bottom of the first box body 1, and the collection box 3 is located below the water outlet 11.

[0028] Specifically, in a specific implementation, the first box body can be made of stainless steel, plastic, etc. Figure 1 , Figure 2 As a specific implementation, the first box body is a cubic structure, and the water inlet is set as a funnel-shaped structure, which is conducive to the collection of water flow. The water outlet 11 is set between the upper side wall and the right side wall. By setting the first box body, after the roller polishing machine polishes the ball, the waste chips are flushed out by water flushing, and the water flushed out with the waste chips is introduced into the first box body through the water inlet 10. After entering the first box body, the water level gradually rises, so that it can pass through the first filter net 12 and be retained from the water outlet 11. The water flow is guided out through the water guide cover 2, and the waste chips are filtered by the first filter net and stay inside the first box body. Under the action of gravity, it is deposited in the collection box 3. The water flow guided out through the water guide cover 2 can be directly discharged as waste water, or it can be collected and reused. After stopping the flushing of the drum and most of the water is discharged from the first box body, a certain amount of waste chips can be collected in the collection box 3, and then the collection box is taken out to recycle the accumulated waste chips, thereby achieving the purpose of recycling. By setting the first filter net to an inclined state, the probability of the first filter net being blocked can be reduced.

[0029] Furthermore, a vibration motor 4 is disposed on the side wall of the first box body 1 .

[0030] Specifically, the vibration motor 4 adopts a device commonly used in the prior art, and its purpose is to generate vibration, so as to drive the first box body to vibrate together, thereby driving the first filter net to vibrate. By setting up the vibration motor, when wastewater is introduced into the first box body, the vibration motor can provide vibration, thereby driving the first filter net to vibrate. Through the vibration of the first filter net, the waste debris attached to the surface of the first filter net can be vibrated off, thereby reducing the probability of waste debris clogging the first filter net to a certain extent, ensuring the water permeability of the first filter net.

[0031] Further, as a specific implementation method, refer to Figure 2 , Figure 3 A plug-in port 13 is provided on the side wall of the first box body 1, and the collection box 3 is plugged into and matched with the first box body 1 through the plug-in port 13. A limiting plate 31 is provided at the end of the collection box, and the limiting plate 31 is detachably fixedly connected to the side wall of the first box body 1, and the side of the limiting plate 31 that contacts the side wall of the first box body is sealed and matched with the side wall of the first box body.

[0032] Specifically, as an implementation mode, the limit plate is integrally arranged with the collection box, and the limit plate can be detachably fixedly connected to the side wall of the first box body by means of studs. By plugging the collection box into the first box body 1, it is convenient to separate and install the collection box from the first box body, thereby facilitating the removal of waste chips from the first box body.

[0033] Further, as a specific implementation, the water guide cover 2 is detachably fixedly connected to the first box body 1 , and a water permeable plate 21 that is limitedly matched with the first filter screen 12 is provided at the end of the water guide cover 2 .

[0034] Specifically, refer to Figure 1-Figure 4 A connecting plate is provided around the water outlet of the first box body, and a through hole is provided on the connecting plate. A second connecting plate 210 is provided at one end of the water guide cover 2 connected to the water outlet, and a second through hole corresponding to the through hole on the connecting plate is provided on the second connecting plate. When the water guide cover 2 is connected to the first box body 1, the second through hole and the through hole can be passed through the fixing bolt, and then the locking nut is used to lock and fix them. By detachably and fixedly connecting the water guide cover to the first box body, it is convenient to replace the first filter screen after the water guide cover is disassembled. By providing a permeable plate 21, the first filter screen can be limited by the permeable plate to prevent the first filter screen from detaching from the water outlet, thereby ensuring the filtering effect.

[0035] Furthermore, the water guide cover 2 is provided with a water guide pipe 22 with its opening facing downward.

[0036] Specifically, as a specific implementation method, refer to Figure 4 By setting a downward water pipe, on the one hand, it is convenient for the rapid discharge of water, and on the other hand, the discharged water can flow directly into the water collection funnel set below, and be filtered again through the second filter net between the water collection funnel and the water collecting box 5, thereby increasing the recovery of waste chips.

[0037] Further, as a specific implementation method, refer to Figure 1-Figure 3A water collecting box 5 is provided below the first box body 1 and is located below the water pipe 22. The water collecting box 5 is provided with a water accumulation funnel 6 corresponding to the water pipe 22. A second opening 61 is provided at the lower end of the water accumulation funnel 6. A connecting port 62 connected to the water collecting box is provided on the side wall of the water accumulation funnel 61. A second filter screen 63 is provided at the connecting port 62.

[0038] Specifically, it should be noted that, in actual use, a switch valve (not shown in the figure) is provided at the second opening 61. When the recovery device is working, the switch valve is closed, so that the water flowing down from the first box body can pass through the second filter net 63 into the water collecting tank, and the filtered waste remains in the water accumulation funnel. After the recovery is completed, the switch valve can be opened to discharge the waste accumulated in the water accumulation funnel 6. By setting up the water accumulation funnel 6, the water flowing down from the first box body 1 can be collected and filtered again through the second filter net 63, thereby improving the recovery effect of the waste. It can also accumulate waste in the water accumulation funnel. Setting the second opening 1 is convenient for discharging the waste. Setting the water collecting tank can collect the filtered water for easy reuse, thereby achieving the effect of saving water.

[0039] Further, as a specific implementation, a second drain pipe 52 is provided at the bottom of the water collecting tank.

[0040] Specifically, it should be noted that, in actual use, a control valve (not shown in the figure) is provided at the second drain pipe to control the on-off. By providing the second drain pipe 2, it is convenient to discharge the water in the water collecting tank for reuse.

[0041] Furthermore, the first housing 1 is placed on the top of the water collecting tank 5 , and a rubber support pad 7 is provided between the top of the water collecting tank 5 and the bottom of the first housing.

[0042] Specifically, by arranging the first box body 1 above the water collecting tank 5, the structure of the entire device is made compact, space is saved, and gravity can be used to make the water flow downward, and secondary filtration and water recovery are performed. By arranging the rubber support pad 7, the wear caused between the first box body and the water collecting tank when the vibration motor 4 is working can be reduced, and the generation of resonance can also be reduced, thereby reducing noise.

[0043] The above description is only a preferred embodiment of the present application and an explanation of the technical principles used. Those skilled in the art should understand that the scope of the utility model involved in the present application is not limited to the technical solution formed by a specific combination of the above technical features, but should also cover other technical solutions formed by any combination of the above technical features or their equivalent features without departing from the concept of the utility model. For example, the above features are replaced with the technical features with similar functions disclosed in the present application (but not limited to) by each other to form a technical solution.

Claims

1. A precision polishing chip removal and recovery device, characterized in that: include: A first box body (1), wherein a water inlet (10) is arranged at the top of the first box body, a water outlet (11) is also arranged on the side wall of the first box body (1), a water guide cover (2) is arranged at the water outlet (11), a first filter screen (12) is arranged at the water outlet (11), the first filter screen (12) is arranged obliquely from bottom to top in a direction away from the water guide cover (2), and a collection box (3) with an upper opening is also arranged at the bottom of the first box body (1), and the collection box (3) is located below the water outlet (11).

2. A precision polishing chip removal and recovery device according to claim 1, characterized in that: A vibration motor (4) is arranged on the side wall of the first box body (1).

3. A precision polishing chip removal and recovery device according to claim 2, characterized in that: The side wall of the first box body (1) is provided with an insertion interface (13), and the collection box (3) is plugged into and matched with the first box body (1) via the insertion interface (13). A limit plate (31) is provided at the end of the collection box, and the limit plate (31) is detachably fixedly connected to the side wall of the first box body (1), and a side of the limit plate (31) in contact with the side wall of the first box body is sealed with the side wall of the first box body.

4. A precision polishing chip removal and recovery device according to claim 3, characterized in that: The water guide cover (2) is detachably fixedly connected to the first box body (1), and a water permeable plate (21) is provided at the end of the water guide cover (2) and is limitedly matched with the first filter screen (12).

5. A precision polishing chip removal and recovery device according to claim 4, characterized in that: The water guide cover (2) is provided with a water guide pipe (22) with an opening facing downwards.

6. A precision polishing chip removal and recovery device according to claim 5, characterized in that: A water collecting box (5) is provided below the first box body (1) and is located below the water conduit. The water collecting box (5) is provided with a water collection funnel (6) corresponding to the water conduit (22). A second opening (61) is provided at the lower end of the water collection funnel (6). A connecting port (62) connected to the water collecting box (5) is provided on the side wall of the water collection funnel (6). A second filter screen (63) is provided at the connecting port (62).

7. A precision polishing chip removal and recovery device according to claim 6, characterized in that: A second drainage pipe (52) is provided at the bottom of the water collecting tank (5).

8. A precision polishing chip removal and recovery device according to claim 6, characterized in that: The first box body (1) is placed on the top of the water collecting tank (5), and a rubber support pad (7) is provided between the top of the water collecting tank and the bottom of the first box body.

Citation Information

Patent Citations

  • Precise polishing and scrap removing equipment for bearing steel balls

    CN219075309U