Automatic online detection device for wire diameter of electronic wire

By designing an automated online detection device, the transmission assembly and rolling assembly are used to drive electronic wire transmission, and automatic detection is achieved through the transmission ring and slide mechanism, the eye fatigue and error problems caused by manual detection in the prior art are solved, and the detection efficiency and accuracy are improved.

CN222635420UActive Publication Date: 2025-03-18WANZAI CHANGSHENG TECH CO LTD
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Patent Information

Application Number
CN202421360051.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-14
Publication Date
2025-03-18
Estimated Expiration
2034-06-14

AI Technical Summary

Technical Problem

Existing electronic wire detection devices require manual detection through magnifying glass, resulting in eye fatigue, may produce errors and missed data, reduce detection efficiency, and increase labor costs.

Method used

An automatic online detection device for electronic wire diameter is designed, which drives electronic wires to be transmitted through transmission components and rolling components. Automatic detection is achieved using the transmission ring and slide mechanism, and combined with the detection camera to read the sliding distance of the slider, to realize automatic online detection.

Benefits of technology

It improves detection efficiency, reduces manual errors, reduces labor costs, and improves the accuracy and automation efficiency of detection results.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of electronic wires, and provides an electronic wire diameter automatic on-line detection device which comprises an operation table, a cavity is formed in the inner wall of the bottom end of the left side of the operation table, a transmission assembly is arranged in the cavity, a first rolling assembly is arranged on the right side of the transmission assembly, and a second rolling assembly is arranged on the right side of the first rolling assembly. A transmission groove is formed in the center of the outer wall of the top end of the operation table in a penetrating mode, second rolling assemblies are arranged at the two ends of the right side of the transmission groove and used for assisting in transmission of the electronic wires, and two measuring assemblies are arranged between the two second rolling assemblies and used for measuring the electronic wires. And detection assemblies are arranged above the two measurement assemblies and are used for detecting the electronic wires, so that the detection efficiency of the device is improved, the automation efficiency of the device is improved, the working efficiency of the device is improved, and the detection efficiency of the device is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of electronic wires, and in particular to an automatic online detection device for the diameter of electronic wires. Background Art

[0002] Electronic wire refers to the wire or wire harness used to connect and transmit electrical signals. It is an important component of electronic equipment and is used to connect various electronic components, chips, circuit boards and modules to achieve the transmission and communication of electrical signals. The application field of electronic wire is very wide, covering electronic products, communication equipment, automotive electronics, medical equipment, industrial automation and other fields.

[0003] After searching, the existing patent (publication number: CN208952852U) discloses an electronic wire detection device, including a bottom plate, a top plate and a support block, the top of the bottom plate is connected to the top plate through the support block, an electric hydraulic cylinder is installed on one side of the top plate through a mounting plate, a through groove is provided on the top of the top plate, a sliding block is provided on the upper end of the through groove, a fixed block is fixed to one side of the through groove by screws, a fixing rod is welded to the other side of the through groove, a handwriting screen is installed at one end of the through groove through the fixing groove, a color matching paper card is installed on one side of the fixed block through the mounting groove, and a vernier caliper is fixed to one end of the top of the fixed rod by screws. The utility model is convenient for detecting the outer diameter of the wire, and can also detect the color difference of the surface plastic protective skin, which is convenient for detecting whether the tensile strength is qualified. Personnel can also record the measured value of the outer diameter of the wire in a paperless manner, and is suitable for being widely promoted and used. During the use of the utility model, the wire diameter is detected by a vernier caliper, which helps the user to detect the outer diameter of the wire and the protective skin on the outside of the wire, thereby improving the detection efficiency of the device. However, the device needs to be manually detected through a magnifying glass. When the user detects for a long time, it may cause eye fatigue, which may result in the phenomenon of missing some data, thereby reducing the detection efficiency of the device. At the same time, long-term excessive use of the eyes may cause excessive eye fatigue, thereby increasing labor costs. Utility Model Content

[0004] The utility model proposes an automatic online detection device for the wire diameter of electronic wires, which solves the problem in the related art that the device needs to be manually detected through a magnifying glass. When the user detects for a long time, it may cause eye fatigue, which may result in the phenomenon of missing some data, thereby reducing the detection efficiency of the device. At the same time, long-term excessive use of the eyes may cause excessive eye fatigue, which in turn leads to increased labor costs.

[0005] The technical solution of the utility model is as follows: an automatic online detection device for the diameter of an electronic wire, comprising: an operating table, a cavity is provided on the inner wall of the left bottom end of the operating table, a transmission component is provided inside the cavity, a first rolling component is provided on the right side of the transmission component for transmitting the electronic wire, a transmission groove is provided through the center of the outer wall of the top end of the operating table, and second rolling components are provided at both ends of the right side of the transmission groove for assisting the transmission of the electronic wire, two measuring components are provided between the two second rolling components for measuring the electronic wire, and detection components are provided above the two measuring components for detecting the electronic wire;

[0006] The transmission assembly includes a motor fixedly connected to the inner wall of the front end of the left side of the cavity, the output end of the motor is fixedly connected to the first rotating shaft, and the outer wall of the first rotating shaft is fixedly connected to the first sprocket.

[0007] Preferably, the transmission assembly further comprises a first bevel gear arranged on the right side of the first sprocket, the first bevel gear is fixedly connected to the outer wall of the first rotating shaft, and the outer wall of the first sprocket is meshedly connected with a chain.

[0008] Preferably, the transmission assembly also includes a second rotating shaft rotatably connected to the inner wall of the rear end of the left side of the cavity, the outer wall of the second rotating shaft is fixedly connected to a second sprocket, the outer wall of the second sprocket is meshingly connected to the rear end of the chain, a second bevel gear is arranged on the right side of the second sprocket, and the second bevel gear is fixedly connected to the outer wall of the second rotating shaft.

[0009] Preferably, the first rolling assembly includes two first rotating rods rotatably connected to the outer wall of the bottom end of the cavity, the outer walls of the two first rotating rods are fixedly connected to the third bevel gear, the third bevel gear on the front side is meshingly connected to the outer wall of the first bevel gear, and the third bevel gear on the rear side is meshingly connected to the outer wall of the second bevel gear, the top ends of the two first rotating rods pass through the inner wall of the bottom end of the transmission groove and are fixedly connected to the first roller, the outer walls of the top ends of the two first rotating rods are rotatably connected to the first limit sleeves, and the two first limit sleeves are fixedly connected to the inner wall of the transmission groove.

[0010] Preferably, the second rolling assembly includes a second rotating rod rotatably connected to the inner wall of the bottom end of the right side of the transmission groove, the outer wall of the second rotating rod is fixedly connected to the second roller, the top outer wall of the second rotating rod is rotatably connected to the second limiting sleeve, and the second limiting sleeve is fixedly connected to the inner wall of the transmission groove.

[0011] Preferably, the measuring component includes compression chambers symmetrically opened on the inner walls on both sides of the transmission groove, the bottom inner walls of the two compression chambers are fixedly connected with sliding rods, the outer walls of the two sliding rods are sleeved with springs, and one end of the two springs is fixedly connected to the bottom inner wall of the compression chamber.

[0012] Preferably, the measuring component also includes a sliding sleeve slidably connected to the outer walls of the two sliding rods, the other ends of the two springs are fixedly connected to the outer walls of the sliding sleeves, the other end outer walls of the two sliding sleeves are fixedly connected to a transmission ring, the bottom outer walls of the two sliding sleeves are fixedly connected to a slider, the bottom inner wall of the transmission groove is symmetrically provided with sliding grooves, the two sliding grooves are slidably connected to the outer wall of the slider, and scale lines are provided on one side of the two sliding grooves.

[0013] Preferably, the detection component also includes fixing rods fixedly connected to the top outer walls of both sides of the transmission groove, the top ends of the two fixing rods are fixedly connected to support plates, and the bottom center of the support plates is fixedly connected to a detection camera.

[0014] The working principle and beneficial effects of the utility model are:

[0015] In the utility model, the electronic wire is driven by the first roller and the second roller to transmit, so that the electronic wire squeezes the transmission ring during the transmission process, and the slider is driven to move by the transmission ring, and the distance moved by the slider is read by the detection camera, thereby achieving the purpose of automatic detection. At the same time, the electronic wire is measured by two measuring components to increase the measurement accuracy of the device, and then recorded by the scale line, thereby improving the detection efficiency of the device, thereby improving the automation efficiency of the device, and at the same time improving the working efficiency of the device, thereby improving the detection efficiency of the device; BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0017] Figure 1 This is a front view structural schematic diagram of the utility model;

[0018] Figure 2 This is a schematic diagram of the cross-sectional structure of the operating table proposed by the utility model;

[0019] Figure 3 It is a partial structural schematic diagram of the transmission assembly and the first rolling assembly proposed in the utility model;

[0020] Figure 4 This is a schematic diagram of the structure of the measurement component proposed in the utility model;

[0021] Figure 5 This is a partial structural diagram of the measuring component proposed in the utility model;

[0022] Figure 6 This is a schematic diagram of the structure of the detection component proposed by the utility model;

[0023] In the figure: 1. operating table; 2. cavity; 3. transmission assembly; 301. motor; 302. first rotating shaft; 303. first sprocket; 304. first bevel gear; 305. chain; 306. second sprocket; 307. second rotating shaft; 308. second bevel gear; 4. first rolling assembly; 401. third bevel gear; 402. first rotating rod; 403. first roller; 404. first limiting sleeve; 5. transmission groove; 6. second rolling assembly; 601. second rotating rod; 602. second roller; 603. second limiting sleeve; 7. measuring assembly; 701. compression chamber; 702. sliding rod; 703. spring; 704. sliding sleeve; 705. transmission ring; 706. slider; 707. sliding groove; 708. scale line; 8. detection assembly; 801. fixing rod; 802. support plate; 803. detection camera. DETAILED DESCRIPTION

[0024] The following will be combined with the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] The present application embodiment discloses an automatic online detection device for the diameter of electronic wires. Figure 1-Figure 3, an automatic online detection device for the diameter of an electronic wire, comprising: an operating table 1, a cavity 2 is provided on the inner wall of the left bottom end of the operating table 1, a transmission component 3 is arranged inside the cavity 2, a first rolling component 4 is arranged on the right side of the transmission component 3, and is used to transmit the electronic wire, a transmission groove 5 is opened through the center of the outer wall of the top of the operating table 1, and second rolling components 6 are arranged at both ends of the right side of the transmission groove 5 to assist in the transmission of the electronic wire, two measuring components 7 are arranged between the two second rolling components 6, and are used to measure the electronic wire, and detection components 8 are arranged above the two measuring components 7, and are used to detect the electronic wire, and the transmission component 3 includes a fixed A motor 301 is connected to the inner wall of the front end of the left side of the cavity 2, and the output end of the motor 301 is fixedly connected to the first rotating shaft 302, and the outer wall of the first rotating shaft 302 is fixedly connected to the first sprocket 303, and the transmission component 3 also includes a first bevel gear 304 arranged on the right side of the first sprocket 303, and the first bevel gear 304 is fixedly connected to the outer wall of the first rotating shaft 302, and the outer wall of the first sprocket 303 is meshed with a chain 305, and the transmission component 3 also includes a second rotating shaft 307 rotatably connected to the inner wall of the rear end of the left side of the cavity 2, and the outer wall of the second rotating shaft 307 is fixedly connected to the second sprocket 306, and the outer wall of the second sprocket 306 is meshed with the rear end of the chain 305, and the second sprocket 3 A second bevel gear 308 is arranged on the right side of 06, and the second bevel gear 308 is fixedly connected to the outer wall of the second rotating shaft 307. The first rolling assembly 4 includes two first rotating rods 402 rotatably connected to the outer wall of the bottom end of the cavity 2, and the outer walls of the two first rotating rods 402 are fixedly connected to the third bevel gear 401, the front third bevel gear 401 is meshed with the outer wall of the first bevel gear 304, and the rear third bevel gear 401 is meshed with the outer wall of the second bevel gear 308, the top ends of the two first rotating rods 402 pass through the inner wall of the bottom end of the transmission groove 5 and are fixedly connected to the first roller 403, the top outer walls of the two first rotating rods 402 are rotatably connected to the first limiting sleeve 404, and the two The first limiting sleeves 404 are fixedly connected to the inner wall of the transmission groove 5, the second rolling assembly 6 includes a second rotating rod 601 rotatably connected to the inner wall of the bottom end of the right side of the transmission groove 5, the outer wall of the second rotating rod 601 is fixedly connected to the second roller 602, the top outer wall of the second rotating rod 601 is rotatably connected to the second limiting sleeve 603, the second limiting sleeve 603 is fixedly connected to the inner wall of the transmission groove 5, when the two first rollers 403 drive the electronic wire to transmit, the second roller 602 is driven to rotate by the electronic wire, and the second rotating rod 601 is driven to rotate by the second roller 602, so that the electronic wire is driven to be transmitted by the first roller 403 and the second roller 602.

[0026] See also Figure 2-Figure 5The measuring assembly 7 includes compression chambers 701 symmetrically arranged on the inner walls of both sides of the transmission groove 5, the inner walls of the bottom ends of the two compression chambers 701 are fixedly connected with slide bars 702, the outer walls of the two slide bars 702 are sleeved with springs 703, one end of the two springs 703 is fixedly connected to the inner wall of the bottom end of the compression chamber 701, the measuring assembly 7 also includes a sliding sleeve 704 slidably connected to the outer wall of the two slide bars 702, the other ends of the two springs 703 are fixedly connected to the outer wall of the sliding sleeve 704, the outer walls of the other ends of the two sliding sleeves 704 are fixedly connected with a transmission ring 705, and the outer walls of the bottom ends of the two sliding sleeves 704 are fixedly connected to the outer wall of the two sliding sleeves 704. A slider 706 is fixedly connected, and a slide groove 707 is symmetrically opened on the inner wall of the bottom end of the transmission groove 5. The two slide grooves 707 are slidably connected to the outer wall of the slider 706. A scale line 708 is set on one side of the two slide grooves 707. When the electronic wire exerts pressure on the transmission rings 705 on both sides, the transmission rings 705 drive the sliding sleeve 704 to move to both sides on the sliding rod 702 and squeeze the spring 703. At the same time, the sliding sleeve 704 drives the slider 706 to slide on the slide groove 707. At this time, the moving distance of the slider 706 is read according to the scale line 708, thereby completing the detection of the electronic wire diameter.

[0027] See also Figure 4 and Figure 6 The detection component 8 also includes a fixed rod 801 fixedly connected to the top outer walls of both sides of the transmission groove 5, the tops of the two fixed rods 801 are fixedly connected with a support plate 802, and the bottom center of the support plate 802 is fixedly connected with a detection camera 803. The detection camera 803 is arranged above the conveying ring 705. At this time, the detection camera 803 records and detects the moving distance of the slider 706, so as to more accurately judge the wire diameter.

[0028] Working principle and use process: first place the electronic wire inside the transmission slot 5, start the motor 301, drive the first rotating shaft 302 to rotate through the output end of the motor 301, drive the first bevel gear 304 to rotate through the first rotating shaft 302, drive the front third bevel gear 401 to mesh and rotate through the first bevel gear 304, drive the front first rotating rod 402 to rotate through the front third bevel gear 401, drive the front first roller 403 to rotate through the front first rotating rod 402, and at the same time drive the first sprocket 303 to rotate through the first rotating shaft 302, drive the chain 305 to transmit through the first sprocket 303, drive the second sprocket 306 to mesh and rotate through the chain 305, drive the second rotating shaft 307 to rotate through the second sprocket 306, and then drive the second rotating shaft 307 to rotate through the second sprocket 306. The second bevel gear 308 is driven to rotate through the second rotating shaft 307, and the third bevel gear 401 at the rear end is driven to mesh and rotate through the second bevel gear 308, and the first rotating rod 402 at the rear end is driven to rotate through the third bevel gear 401 at the rear end, and the first roller 403 at the rear end is driven to rotate through the first rotating rod 402 at the rear end, so that the electronic wire is driven to be transmitted through the two first rollers 403 at the same time. When the electronic wire passes through the transmission ring 705 during the transmission process, the transmission ring 705 is compressed, and the sliding sleeve 704 is driven to move to both sides of the transmission groove 5 through the transmission ring 705, so that the slider 706 is driven to slide on the slide groove 707 through the sliding sleeve 704, and then the moving position of the slider 706 is detected by the detection camera 803, so as to realize the detection of the wire diameter of the electronic wire.

[0029] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An automatic online detection device for electronic wire diameter, comprising: An operating table (1), characterized in that a cavity (2) is provided on the inner wall of the left bottom end of the operating table (1), a transmission component (3) is arranged inside the cavity (2), a first rolling component (4) is arranged on the right side of the transmission component (3) for transmitting electronic wires, a transmission groove (5) is provided through the center of the outer wall of the top end of the operating table (1), second rolling components (6) are arranged at both ends of the right side of the transmission groove (5) for assisting in transmitting the electronic wires, two measuring components (7) are arranged between the two second rolling components (6) for measuring the electronic wires, and detection components (8) are arranged above the two measuring components (7) for detecting the electronic wires; The transmission assembly (3) comprises a motor (301) fixedly connected to the inner wall of the front end of the left side of the cavity (2); the output end of the motor (301) is fixedly connected to a first rotating shaft (302); and the outer wall of the first rotating shaft (302) is fixedly connected to a first sprocket (303).

2. The automatic online detection device for electronic wire diameter according to claim 1 is characterized in that: The transmission assembly (3) further comprises a first bevel gear (304) arranged on the right side of the first sprocket (303); the first bevel gear (304) is fixedly connected to the outer wall of the first rotating shaft (302); and the outer wall of the first sprocket (303) is meshingly connected with a chain (305).

3. The automatic online detection device for electronic wire diameter according to claim 2 is characterized in that: The transmission assembly (3) further comprises a second rotating shaft (307) rotatably connected to the inner wall of the rear end of the left side of the cavity (2); the outer wall of the second rotating shaft (307) is fixedly connected to a second sprocket (306); the outer wall of the second sprocket (306) is meshingly connected to the rear end of the chain (305); a second bevel gear (308) is provided to the right of the second sprocket (306); the second bevel gear (308) is fixedly connected to the outer wall of the second rotating shaft (307).

4. The automatic online detection device for electronic wire diameter according to claim 3 is characterized in that: The first rolling assembly (4) comprises two first rotating rods (402) rotatably connected to the outer wall of the bottom end of the cavity (2); the outer walls of the two first rotating rods (402) are fixedly connected to the third bevel gear (401); the third bevel gear (401) on the front side is meshedly connected to the outer wall of the first bevel gear (304); the third bevel gear (401) on the rear side is meshedly connected to the outer wall of the second bevel gear (308); the top ends of the two first rotating rods (402) pass through the inner wall of the bottom end of the transmission groove (5) and are fixedly connected to the first roller (403); the outer walls of the top ends of the two first rotating rods (402) are rotatably connected to the first limiting sleeves (404); and the two first limiting sleeves (404) are fixedly connected to the inner wall of the transmission groove (5).

5. The automatic online detection device for electronic wire diameter according to claim 1 is characterized in that: The second rolling assembly (6) comprises a second rotating rod (601) rotatably connected to the inner wall of the bottom end of the right side of the transmission groove (5); the outer wall of the second rotating rod (601) is fixedly connected to a second roller (602); the outer wall of the top end of the second rotating rod (601) is rotatably connected to a second limiting sleeve (603); the second limiting sleeve (603) is fixedly connected to the inner wall of the transmission groove (5).

6. The automatic online detection device for electronic wire diameter according to claim 1 is characterized in that: The measuring assembly (7) comprises compression chambers (701) symmetrically arranged on the inner walls of both sides of the transmission groove (5), the inner walls of the bottom ends of the two compression chambers (701) are fixedly connected with sliding rods (702), the outer walls of the two sliding rods (702) are sleeved with springs (703), and one end of the two springs (703) is fixedly connected to the inner wall of the bottom end of the compression chamber (701).

7. The automatic online detection device for electronic wire diameter according to claim 6 is characterized in that: The measuring assembly (7) further comprises a sliding sleeve (704) slidably connected to the outer wall of the two sliding rods (702); the other ends of the two springs (703) are fixedly connected to the outer wall of the sliding sleeve (704); the other end outer walls of the two sliding sleeves (704) are fixedly connected to a transmission ring (705); the bottom outer walls of the two sliding sleeves (704) are fixedly connected to a slider (706); the bottom inner wall of the transmission groove (5) is symmetrically provided with sliding grooves (707); the two sliding grooves (707) are slidably connected to the outer wall of the slider (706); and one side of the two sliding grooves (707) is provided with a scale line (708).

8. The automatic online detection device for electronic wire diameter according to claim 1 is characterized in that: The detection assembly (8) further comprises fixed rods (801) fixedly connected to the outer walls at the top ends of both sides of the transmission groove (5), the top ends of the two fixed rods (801) are fixedly connected to support plates (802), and the center of the bottom ends of the support plates (802) is fixedly connected to a detection camera (803).

Citation Information

Patent Citations

  • Electronic wire rod detection device

    CN208952852U