Power transmission line maintenance device
By designing a transmission line maintenance device including a walking mechanism, an X-ray flaw detector, a brake mechanism and a pigment spray mechanism, the traditional maintenance efficiency is solved and the problem of inability to mark faults in time is achieved, and an efficient and convenient maintenance process is achieved.
Patent Information
- Application Number
- CN202421121256.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-22
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-05-22
AI Technical Summary
The maintenance of traditional transmission lines requires manual handheld inspection, which is low efficiency and high cost, and the existing maintenance devices cannot mark the faulty parts in time, affecting maintenance efficiency.
A transmission line maintenance device is designed, including a walking mechanism, an X-ray flaw detector, a brake mechanism and a pigment spray mechanism. The walking mechanism moves along the transmission line, the X-ray flaw detector performs fault detection, the brake mechanism fixes the fault position, and the pigment spray mechanism marks the fault location.
It improves the efficiency of power line maintenance, reduces the cost of manual inspection, and can timely mark the faulty parts, making it easier for maintenance personnel to carry out maintenance work.
Smart Images

Figure CN222638021U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of power transmission line maintenance, in particular to a power transmission line maintenance device. Background Art
[0002] The transmission line is realized by using a transformer to step up the voltage of the electric energy generated by the generator, and then connecting it to the transmission line through control equipment such as circuit breakers. The transmission line is divided into overhead transmission lines and cable lines. The overhead transmission line is composed of line towers, conductors, insulators, line hardware wires, tower foundations, grounding devices, etc. It is erected above the ground, and maintenance equipment is required when repairing the overhead transmission line.
[0003] Traditional transmission line maintenance is usually carried out through manual handheld inspection, but the transmission lines are long, and manual inspection is time-consuming, labor-intensive, and costly. Currently, some transmission line maintenance devices have improved efficiency by setting up mobile devices on the transmission lines and installing X-ray flaw detectors on the devices to inspect the transmission lines. However, the faulty parts cannot be marked in time during the inspection process, and the personnel cannot locate the transmission line at the faulty part during the maintenance process, which brings trouble to the maintenance work of the maintenance master. For this reason, we propose a transmission line maintenance device. Utility Model Content
[0004] The purpose of the utility model is to provide a transmission line maintenance device to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a power transmission line maintenance device, comprising a support seat, a walking mechanism for moving along the power transmission line is arranged in the middle of the side wall of the support seat, a braking mechanism with adjustable distance is symmetrically arranged on the side wall of the support seat, an X-ray flaw detector is fixedly installed on the side wall of the support seat, and a detection head is arranged at the bottom of the X-ray flaw detector, a paint spraying mechanism for marking the power transmission line is arranged on the side wall of the support seat at a position symmetrical to the X-ray flaw detector, and the spraying port of the paint spraying mechanism is arranged toward the power transmission line.
[0006] Preferably, the walking mechanism includes an auxiliary wheel, a driving wheel and a rotating motor, the side walls of the support seat are rotatably connected to the auxiliary wheel and the driving wheel respectively, the auxiliary wheel is located directly above the driving wheel, the bottom end of the support seat away from the driving wheel is fixedly installed with a rotating motor, and the output shaft end of the rotating motor passes through the support seat and is fixedly connected to the driving wheel.
[0007] Preferably, a groove is provided in the middle of the side wall of the support seat, and a threaded rod is rotatably connected in the groove, the end of the threaded rod passes through the support seat and is fixedly connected with a wrench, a lifting block is slidably connected in the groove of the support seat, and a vertical threaded hole is provided on the top of the lifting block, the threaded rod is threadedly connected in the threaded hole, and the central axis of the auxiliary wheel is rotatably connected to the lifting block through a bearing.
[0008] Preferably, the braking mechanism includes a U-shaped plate, an electric telescopic rod and a positioning plate. The U-shaped plate is symmetrically arranged on the side wall of the support seat. The electric telescopic rod is fixedly installed on the top and bottom of the U-shaped plate. The piston rod end of the electric telescopic rod extends into the U-shaped plate and is fixedly connected to the positioning plate. The corresponding surfaces of the two positioning plates are provided with arc grooves.
[0009] Preferably, corresponding surfaces of the two positioning plates are fixedly connected with buffer pads.
[0010] Preferably, a bidirectional screw is rotatably connected inside the support seat, a servo motor is fixedly installed at the end of the support seat, and the output shaft end of the servo motor extends into the support seat and is fixed to the bidirectional screw, the two ends of the bidirectional screw are symmetrically threadedly connected to the sliders, and the two U-shaped plates are fixedly connected to the two sliders respectively.
[0011] Preferably, outer sides of the auxiliary wheel and the driving wheel are both in an arc-shaped structure.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] 1. The utility model can move the device along the transmission line to be repaired by setting the walking mechanism. By setting the X-ray flaw detector, it can realize automatic detection of transmission line faults while the device is moving along the transmission line, which has high maintenance efficiency and avoids the low efficiency and high cost of manual walking on the transmission line in the past.
[0014] 2. The utility model can clamp and fix the two ends of the fault position by setting two braking mechanisms, and can spray paint on the fault position by setting a paint spraying mechanism, so that maintenance personnel can observe the fault position of the transmission line for carrying out maintenance work. By setting the distance between the two braking mechanisms to be adjustable, the position of the braking mechanism can be adjusted according to the size of the fault area of the transmission line, so that the two braking mechanisms clamp the two ends of the fault position, which is convenient for the maintenance master to carry out maintenance work. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0016] Figure 2 It is a schematic diagram of the structure of the enlarged view of point A of the utility model;
[0017] Figure 3 It is a schematic diagram of the overall structure of the utility model.
[0018] In the figure: 1. Support seat; 2. Walking mechanism; 3. Braking mechanism; 4. X-ray flaw detector; 5. Detection head; 6. Paint spraying mechanism; 7. Auxiliary wheel; 8. Driving wheel; 9. Rotating motor; 10. Bidirectional screw; 11. Sliding block; 12. Servo motor; 13. U-shaped plate; 14. Electric telescopic rod; 15. Positioning plate; 16. Buffer pad; 17. Threaded rod; 18. Lifting block; 19. Twist handle. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0020] See also Figure 1-3 The utility model provides a technical solution: a transmission line maintenance device, comprising a support seat 1, a walking mechanism 2 for moving along the transmission line is arranged in the middle of the side wall of the support seat 1, a brake mechanism 3 with adjustable distance is symmetrically arranged on the side wall of the support seat 1, an X-ray flaw detector 4 is fixedly installed on the side wall of the support seat 1, and a detection head 5 is arranged at the bottom of the X-ray flaw detector 4, a paint spraying mechanism 6 for marking the transmission line is arranged at a position symmetrical to the X-ray flaw detector 4 on the side wall of the support seat 1, and the spraying port of the paint spraying mechanism 6 is arranged toward the transmission line, the paint spraying mechanism 6 is composed of a paint box, a sprayer and a nozzle, and the nozzle is arranged toward the transmission line. When spraying is required, the control system arranged in the device controls the sprayer to work, extracts the paint in the paint box, and sprays it on the transmission line through the nozzle, so that the fault of the transmission line is more eye-catching and convenient for the maintenance master to see.
[0021] It should be noted that when the utility model is used, the transmission line to be inspected is placed between the auxiliary wheel 7 and the driving wheel 8, and the distance between the auxiliary wheel 7 and the driving wheel 8 is adjusted according to the diameter of the transmission line. When adjusting, the screw handle 19 is turned to rotate the threaded rod 17, and the lifting block 18 is threadedly connected to the threaded rod 17 so that the lifting block 18 can be lifted and lowered in the groove on the support seat. After adjusting the position of the auxiliary wheel 7, the transmission line is located between the two positioning plates 15 in the U-shaped plate 13. In the initial state, the two positioning plates 15 are respectively located at the top and bottom of the inner wall of the U-shaped plate 13. During maintenance, the control system set in the device controls the rotating motor 9 to work, so that the driving wheel 8 rotates. With the cooperation of the auxiliary wheel 7 and the driving wheel 8, the device moves on the transmission line, and at the same time, the detection head on the X-ray flaw detector 4 5 is used to detect the transmission line. When a fault is detected, on the one hand, the fault can be marked with paint by the paint spraying mechanism 6. When the maintenance worker repairs the fault, the control system controls the electric telescopic rod 14 to work, so that the two positioning plates 15 in the U-shaped plates 13 at both ends of the support seat 1 respectively clamp and fix the transmission lines at both ends of the fault, so that the maintenance worker can perform maintenance work on the middle fault position. The spacing between the two braking mechanisms 3 can be adjusted according to the size of the fault area. During adjustment, the servo motor 12 is controlled to work to rotate the bidirectional screw 10. Through the threaded connection between the two sliders 11 and the two ends of the bidirectional screw 10, the two U-shaped plates 13 are simultaneously moved closer or farther away, thereby expanding the clamping position at both ends of the wire fault, which is convenient for maintenance personnel to inspect and repair the transmission line.
[0022] The walking mechanism 2 includes an auxiliary wheel 7, a driving wheel 8 and a rotating motor 9. The side walls of the support seat 1 are rotatably connected to the auxiliary wheel 7 and the driving wheel 8 respectively. The auxiliary wheel 7 is located directly above the driving wheel 8. The rotating motor 9 is fixedly installed on the bottom end of the support seat 1 away from the driving wheel 8, and the output shaft end of the rotating motor 9 passes through the support seat 1 and is fixedly connected to the driving wheel 8.
[0023] It should be noted that the control system provided in the device controls the rotating motor 9 to rotate the driving wheel 8, and with the cooperation of the auxiliary wheel 7, the device moves on the transmission line.
[0024] A groove is provided in the middle of the side wall of the support seat 1, and a threaded rod 17 is rotatably connected in the groove. The end of the threaded rod 17 passes through the support seat 1 and is fixedly connected with a wrench 19. A lifting block 18 is slidably connected in the groove of the support seat 1, and a vertical threaded hole is provided on the top of the lifting block 18. The threaded rod 17 is threadedly connected in the threaded hole, and the central axis of the auxiliary wheel 7 is rotatably connected to the lifting block 18 through a bearing.
[0025] It should be noted that the distance between the auxiliary wheel 7 and the driving wheel 8 is adjusted according to the diameter of the transmission line. During adjustment, the handle 19 is turned to rotate the threaded rod 17. Through the threaded connection between the lifting block 18 and the threaded rod 17, the lifting block 18 can be lifted and lowered in the groove on the support seat, so that the auxiliary wheel 7 is lifted and lowered along with the lifting block 18.
[0026] The braking mechanism 3 includes a U-shaped plate 13, an electric telescopic rod 14 and a positioning plate 15. The U-shaped plate 13 is symmetrically arranged on the side wall of the support seat 1. The electric telescopic rod 14 is fixedly installed on the top and bottom of the U-shaped plate 13. The piston rod end of the electric telescopic rod 14 extends into the U-shaped plate 13 and is fixedly connected to the positioning plate 15. The corresponding surfaces of the two positioning plates 15 are provided with arc grooves.
[0027] It should be noted that the transmission line can be fixed by the braking mechanism 3. When the maintenance worker is repairing the fault, the control system controls the electric telescopic rod 14 to work, so that the two positioning plates 15 in the U-shaped plates 13 at both ends of the support seat 1 respectively clamp and fix the transmission lines at both ends of the fault, so that the maintenance worker can perform maintenance work on the middle fault location.
[0028] Buffer pads 16 are fixedly connected to corresponding surfaces of the two positioning plates 15 .
[0029] It should be noted that the provision of the buffer pad 16 can increase the friction between the positioning plate 15 and the power transmission line, so that the positioning plate 15 can fix the power transmission line more firmly.
[0030] A bidirectional screw 10 is rotatably connected inside the support seat 1, a servo motor 12 is fixedly installed at the end of the support seat 1, and the output shaft end of the servo motor 12 extends into the support seat 1 and is fixed to the bidirectional screw 10, the two ends of the bidirectional screw 10 are symmetrically threadedly connected to the slider 11, and two U-shaped plates 13 are fixedly connected to the two sliders 11 respectively.
[0031] It should be noted that the servo motor 12 is controlled to rotate the bidirectional screw 10, and the two U-shaped plates 13 are simultaneously moved closer or farther away through the threaded connection between the two sliders 11 and the two ends of the bidirectional screw 10, thereby expanding the clamping position at both ends of the wire fault, so that the distance between the two brake mechanisms 3 can be adjusted according to the size of the fault area.
[0032] The outer sides of the auxiliary wheel 7 and the driving wheel 8 are both in an arc-shaped structure.
[0033] It should be noted that the outer circles of the auxiliary wheel 7 and the driving wheel 8 are both arc-shaped structures, so that the transmission line can be positioned between the auxiliary wheel 7 and the driving wheel 8, so that the device can stably move along the transmission line to achieve maintenance of the transmission line.
[0034] In the description of the present invention, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inside", "front", "center", "both ends" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0035] In addition, the terms "first", "second", "third" and "fourth" are used for descriptive purposes only and are not to be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, the features defined as "first", "second", "third" and "fourth" may explicitly or implicitly include at least one of such features.
[0036] In the present utility model, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the utility model according to the specific circumstances.
[0037] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A power transmission line maintenance device, comprising a support base (1), characterized in that: A walking mechanism (2) for moving along the power transmission line is arranged in the middle of the side wall of the support seat (1); a brake mechanism (3) with adjustable distance is symmetrically arranged on the side wall of the support seat (1); an X-ray flaw detector (4) is fixedly mounted on the side wall of the support seat (1); a detection head (5) is arranged at the bottom of the X-ray flaw detector (4); a paint spraying mechanism (6) for marking the power transmission line is arranged on the side wall of the support seat (1) at a position symmetrical to the X-ray flaw detector (4); and a spraying port of the paint spraying mechanism (6) is arranged toward the power transmission line.
2. A power transmission line maintenance device according to claim 1, characterized in that: The walking mechanism (2) comprises an auxiliary wheel (7), a driving wheel (8) and a rotating motor (9); the side walls of the support seat (1) are rotatably connected to the auxiliary wheel (7) and the driving wheel (8); the auxiliary wheel (7) is located directly above the driving wheel (8); the rotating motor (9) is fixedly mounted on the bottom end of the support seat (1) away from the driving wheel (8); and the output shaft end of the rotating motor (9) passes through the support seat (1) and is fixedly connected to the driving wheel (8).
3. A power transmission line maintenance device according to claim 2, characterized in that: A groove is provided in the middle of the side wall of the support seat (1), and a threaded rod (17) is rotatably connected in the groove. The end of the threaded rod (17) passes through the support seat (1) and is fixedly connected to a wrench (19). A lifting block (18) is slidably connected in the groove of the support seat (1), and a vertical threaded hole is provided at the top of the lifting block (18). The threaded rod (17) is threadedly connected in the threaded hole. The central axis of the auxiliary wheel (7) is rotatably connected to the lifting block (18) via a bearing.
4. A power transmission line maintenance device according to claim 1, characterized in that: The braking mechanism (3) comprises a U-shaped plate (13), an electric telescopic rod (14) and a positioning plate (15); the U-shaped plate (13) is symmetrically arranged on the side wall of the support seat (1); the electric telescopic rod (14) is fixedly installed on the top and bottom of the U-shaped plate (13); the piston rod end of the electric telescopic rod (14) extends into the U-shaped plate (13) and is fixedly connected to the positioning plate (15); and the corresponding surfaces of the two positioning plates (15) are provided with arc grooves.
5. A power transmission line maintenance device according to claim 4, characterized in that: The corresponding surfaces of the two positioning plates (15) are fixedly connected with buffer pads (16).
6. A power transmission line maintenance device according to claim 4, characterized in that: A bidirectional screw (10) is rotatably connected inside the support seat (1), a servo motor (12) is fixedly mounted on the end of the support seat (1), and the end of the output shaft of the servo motor (12) extends into the support seat (1) and is fixed to the bidirectional screw (10), the two ends of the bidirectional screw (10) are symmetrically threadedly connected to the slider (11), and the two U-shaped plates (13) are respectively fixedly connected to the two sliders (11).
7. A power transmission line maintenance device according to claim 2, characterized in that: The outer sides of the auxiliary wheel (7) and the driving wheel (8) are both in an arc-shaped structure.