Full-automatic spraying vertical spraying equipment

Abstract

The utility model discloses full-automatic spraying vertical spraying equipment which comprises a base, a supporting cylinder and a supporting plate are fixedly installed on the upper portion of the base, a thrust ball bearing is installed on the inner side of the upper portion of the supporting cylinder, a lower rotating disc is installed on the upper portion of the thrust ball bearing, and an outer cylinder and four sets of electric telescopic rods are installed on the upper portion of the lower rotating disc. An upper rotating disc is installed on the upper portions of the four sets of electric telescopic rods, an inner cylinder is installed on the lower portion of the upper rotating disc, multiple sets of lower supporting seats are installed on the upper portion of the lower rotating disc, and first sealing bearings penetrate through the upper portions of the multiple sets of lower supporting seats. The full-automatic spraying vertical type spraying equipment has the beneficial effects that the arc-shaped plate is adopted, the arc-shaped plate can rotate when a workpiece is sprayed, and meanwhile, a plurality of groups of upper mounting clamps and lower mounting clamps are arranged, so that a plurality of groups of workpieces can be processed at one time, and the spraying efficiency and the spraying quality of the full-automatic spraying vertical type spraying equipment are improved.

Description

Technical Field

[0001] The utility model relates to the technical field of spraying equipment, in particular to a full-automatic spraying vertical spraying equipment. Background Art

[0002] Spraying is a coating method that uses a spray gun or a disc atomizer to disperse into uniform and fine droplets with the help of pressure or centrifugal force and apply them to the surface of the object to be coated. It can be divided into air spraying, airless spraying, electrostatic spraying and various derivative methods of the above basic spraying forms, such as high-flow low-pressure atomization spraying, thermal spraying, automatic spraying, multi-group spraying, etc. Coating equipment refers to a kind of equipment for rust prevention, corrosion prevention, aesthetics and changing the use of the material itself. In actual use, it has the advantages of simple operation, stable structure, safe use and good use effect.

[0003] The prior art discloses a vertical electrostatic spraying device with publication number: CN219702303U, comprising a workbench, the upper surface of the workbench is rotatably connected to a rotating table through an annular slide rail, the inner bottom wall of the rotating table is provided with a spring telescopic rod, one end of the telescopic rod of the spring telescopic rod is provided with a movable plate, the lower surface of the movable plate is provided with a first rack, the upper end of the inner tube is provided with a clamping frame through a fixed tube, the upper surface of the movable plate is provided with a bracket base, the upper surface of the bracket base is provided with a top plate through the workbench, the upper surface of the workbench is provided with a first screw lifter, the outer surface of the first slider is provided with an electric telescopic rod, one end of the telescopic rod of the electric telescopic rod is provided with a spray head, the inner side wall of the second screw lifter is provided with a second slider, and the outer surface of the second slider is provided with a laser rangefinder. The device has the beneficial effect of facilitating the fixing of profiles or brackets and improving the spraying effect.

[0004] Although the above utility model can spray the workpiece, during the spraying process, the part of the outer surface of the bracket base that contacts the workpiece cannot be sprayed, and only the bottom of the workpiece is fixed. For vertical spraying equipment, the stability is poor, and only one group of workpieces can be clamped at a time, which limits the overall operating efficiency. The operating flow is not high, resulting in the use effect of the device is not very ideal.

[0005] Currently, no effective solution has been proposed for the problems in the related technologies. Utility Model Content

[0006] 1. Technical issues to be solved

[0007] In view of the deficiencies in the prior art, the utility model provides a fully automatic vertical spraying equipment, which has the advantages of high spraying efficiency and good spraying quality, thereby solving the problems in the above-mentioned background technology.

[0008] (II) Technical solution

[0009] In order to achieve the above advantages of high spraying efficiency and good spraying quality, the specific technical solutions adopted by the utility model are as follows:

[0010] A fully automatic spray vertical spraying equipment, comprising a base, a support cylinder and a support plate are fixedly installed on the upper part of the base, a thrust ball bearing is installed on the inner side of the upper part of the support cylinder, a lower turntable is installed on the upper part of the thrust ball bearing, an outer cylinder and four groups of electric telescopic rods are installed on the upper part of the lower turntable, an upper turntable is installed on the upper part of the four groups of electric telescopic rods, an inner cylinder is installed on the lower part of the upper turntable, multiple groups of lower support seats are installed on the upper part of the multiple groups of lower support seats, the upper parts of the multiple groups of the lower support seats are penetrated by first sealed bearings, the interiors of the multiple groups of the first sealed bearings are penetrated by lower mounting clips, and the multiple groups of The side walls of the lower mounting clamp are fixedly sleeved with gears, a plurality of groups of dampers are installed at the lower part of the upper turntable, upper support seats are installed at the lower parts of the plurality of groups of dampers, second sealed bearings are penetrated through the lower parts of the plurality of groups of upper support seats, upper mounting clamps are penetrated inside the plurality of groups of second sealed bearings, an arc plate is installed at the upper part of the support plate, an arc-shaped rack is installed on the inner side of the bottom of the arc plate, a liquid storage tube is installed on the inner side of the upper part of the arc plate, a liquid inlet tube is fixedly penetrated through the upper part of the liquid storage tube, four groups of branch tubes are fixedly penetrated through the lower part of the liquid storage tube, and a plurality of groups of nozzles are penetrated on one side of the four groups of branch tubes.

[0011] Furthermore, an electric motor is installed on the upper part of the base, a driving pulley is clamped on the output end of the motor, a rotating shaft is welded on the bottom of the lower turntable, one side of the rotating shaft passes through the base through a bearing, a driven pulley is fixedly sleeved on the side wall of the rotating shaft, and belts are sleeved on the side walls of the driving pulley and the driven pulley.

[0012] Furthermore, the plurality of groups of upper support seats are aligned with the plurality of groups of lower support seats respectively.

[0013] Furthermore, the side walls of the multiple groups of dampers are sleeved with springs, and the side walls of the multiple groups of springs are sleeved with corrugated rubber sleeves.

[0014] Furthermore, the side walls of the plurality of groups of nozzles are each provided with an electromagnetic valve.

[0015] Furthermore, an electric control box is installed on the side wall of the support tube, and a control panel and a synchronous controller are installed inside the electric control box. The synchronous controller is electrically connected to four groups of electric telescopic rods through wires, and the control panel is electrically connected to the synchronous controller and multiple groups of solenoid valves through wires.

[0016] (III) Beneficial effects

[0017] Compared with the prior art, the utility model provides a fully automatic vertical spraying equipment, which has the following beneficial effects:

[0018] (1) The utility model adopts an arc plate. When the fully automatic spray vertical spray equipment is actually used, the workpiece that has completed the previous step is moved to this work station under the clamping of the manipulator, and the manipulator drives the workpiece to resist the upper mounting clamp, and the upper mounting clamp pushes the upper support seat to squeeze the spring and damper. At this time, the manipulator aligns the lower part of the workpiece with the lower mounting clamp, releases the workpiece, and the spring resets to automatically clamp the workpiece. The control panel controls the motor to rotate, and the motor drives the active pulley to rotate. The active pulley drives the rotating shaft and the lower turntable to rotate through the belt. The rotation of the lower turntable drives the lower support seat to move. When the lower support seat drives the gear to contact the arc rack, the lower mounting clamp drives the workpiece to rotate, and the lower turntable continues to rotate. The multiple groups of nozzles inside the arc plate spray the workpiece. The arc plate is set up, so that the workpiece can be rotated when spraying. At the same time, the setting of multiple groups of upper mounting clamps and lower mounting clamps can process multiple groups of workpieces at one time, thereby improving the spraying efficiency and spraying quality of the fully automatic spray vertical spray equipment.

[0019] (2) The utility model adopts electric telescopic rods. Before the actual full-automatic spray vertical spray equipment, a control panel is used to control the length of four groups of electric telescopic rods. By controlling the length of the four groups of electric telescopic rods, the four groups of electric telescopic rods drive the upper turntable to rise or fall, thereby adjusting the distance between multiple groups of upper mounting clamps and the lower mounting frame, which can adapt to the length of different workpieces. The control panel is used to control the closing of multiple groups of solenoid valves to avoid waste of spray liquid, thereby improving the practicality of the full-automatic spray vertical spray equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0021] Figure 1 This is a schematic diagram of the appearance of a fully automatic vertical spraying equipment proposed by the utility model;

[0022] Figure 2 It is a cross-sectional view of the support tube proposed by the utility model;

[0023] Figure 3 The utility model proposes Figure 1 A magnified view of middle;

[0024] Figure 4 The utility model proposes Figure 1 Enlarged view of middle B;

[0025] Figure 5 It is a three-dimensional diagram of the curved plate proposed by the utility model.

[0026] In the figure:

[0027] 1. Base; 2. Electric control box; 3. Support cylinder; 4. Outer cylinder; 5. Inner cylinder; 6. Upper turntable; 7. Arc plate; 8. Support plate; 9. Electric telescopic rod; 10. Lower turntable; 11. Driven pulley; 12. Rotating shaft; 13. Belt; 14. Motor; 15. Driving pulley; 16. Lower support seat; 17. First sealed bearing; 18. Gear; 19. Lower mounting clamp; 20. Corrugated rubber sleeve; 21. Spring; 22. Damper; 23. Upper support seat; 24. Second sealed bearing; 25. Upper mounting clamp; 26. Arc rack; 27. Branch pipe; 28. Nozzle; 29. ​​Solenoid valve; 30. Liquid storage pipe; 31. Liquid inlet pipe; 32. Thrust ball bearing. DETAILED DESCRIPTION

[0028] To further illustrate each embodiment, the present invention provides drawings, which are part of the disclosure of the present invention and are mainly used to illustrate the embodiments. They can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, ordinary technicians in the field should be able to understand other possible implementation methods and advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are generally used to represent similar components.

[0029] According to an embodiment of the utility model, a fully automatic vertical spraying equipment is provided.

[0030] The present invention is now further described in conjunction with the accompanying drawings and specific implementation methods. Figure 1-5As shown, according to an embodiment of the utility model, a fully automatic spray vertical spraying equipment includes a base 1, a support cylinder 3 and a support plate 8 are fixedly installed on the upper part of the base 1, a thrust ball bearing 32 is installed on the inner side of the upper part of the support cylinder 3, a lower turntable 10 is installed on the upper part of the thrust ball bearing 32, an outer cylinder 4 and four groups of electric telescopic rods 9 are installed on the upper part of the lower turntable 10, an upper turntable 6 is installed on the upper part of the four groups of electric telescopic rods 9, an inner cylinder 5 is installed on the lower part of the upper turntable 6, a plurality of groups of lower support seats 16 are installed on the upper part of the plurality of groups of lower support seats 16, a first sealed bearing 17 is penetrated through the upper part of the plurality of groups of first sealed bearings 17, a lower mounting clamp 19 is penetrated through the inner part of the plurality of groups of lower mounting clamps 19, side walls of the plurality of groups of lower mounting clamps 19 are fixedly sleeved with gears 18, a plurality of groups of dampers 22 are installed on the lower part of the upper turntable 6, and a plurality of groups of The lower part of the damper 22 is installed with an upper support seat 23, and the lower part of multiple groups of upper support seats 23 is penetrated by second sealed bearings 24, and the interior of multiple groups of second sealed bearings 24 is penetrated by upper mounting clamps 25, and the upper part of the support plate 8 is installed with an arc plate 7, and the bottom inner side of the arc plate 7 is installed with an arc rack 26, and the upper inner side of the arc plate 7 is installed with a liquid storage pipe 30, and the upper part of the liquid storage pipe 30 is fixedly penetrated by a liquid inlet pipe 31, and the lower part of the liquid storage pipe 30 is fixedly penetrated by four groups of branch pipes 27, and one side of the four groups of branch pipes 27 is penetrated by multiple groups of nozzles 28. Through the arrangement of the arc plate 7, the workpiece can be rotated when spraying. At the same time, the arrangement of multiple groups of upper mounting clamps 25 and lower mounting clamps 19 can process multiple groups of workpieces at one time, thereby improving the spraying efficiency and spraying quality of the full-automatic spray vertical spraying equipment.

[0031] In one embodiment, a motor 14 is installed on the upper part of the base 1, and a driving pulley 15 is clamped on the output end of the motor 14. A rotating shaft 12 is welded on the bottom of the lower turntable 10. One side of the rotating shaft 12 passes through the base 1 through a bearing. A driven pulley 11 is fixedly sleeved on the side wall of the rotating shaft 12. A belt 13 is sleeved on the side walls of the driving pulley 15 and the driven pulley 11. By controlling the length of the four groups of electric telescopic rods 9, the four groups of electric telescopic rods 9 drive the upper turntable 6 to rise or fall, thereby adjusting the distance between the multiple groups of upper mounting clamps 25 and the lower mounting frame, which can adapt to the length of different workpieces. The control panel is cooperated to control the closing of the multiple groups of solenoid valves 29 to avoid waste of spraying liquid, thereby improving the practicality of the fully automatic spray vertical spraying equipment.

[0032] In one embodiment, the upper support seats 23 are aligned with the lower support seats 16 to ensure the stability of clamping the workpiece.

[0033] In one embodiment, the side walls of multiple groups of dampers 22 are all sleeved with springs 21 , and the side walls of multiple groups of springs 21 are all sleeved with corrugated rubber sleeves 20 to prevent the spraying liquid from corroding the springs 21 and affecting the normal operation of the springs 21 .

[0034] In one embodiment, the side walls of the plurality of nozzle groups 28 are each provided with a solenoid valve 29 to facilitate controlling the closing of the nozzles 28 .

[0035] In one embodiment, an electric control box 2 is installed on the side wall of the support tube 3, and a control panel and a synchronous controller are installed inside the electric control box 2. The synchronous controller is electrically connected to the four groups of electric telescopic rods 9 through wires, and the control panel is electrically connected to the synchronous controller and multiple groups of solenoid valves 29 through wires. The control panel can be implemented through simple programming by technicians in this field. It belongs to the common knowledge in this field. It is only used without modification, so the control method and circuit connection will not be described in detail.

[0036] Working principle:

[0037] When the fully automatic spray vertical spray equipment is actually used, the workpiece that has completed the previous step is moved to this station under the clamping of the manipulator, and the manipulator drives the workpiece to resist the upper mounting clamp 25, and the upper mounting clamp 25 pushes the upper support seat 23 to squeeze the spring 21 and the damper 22. At this time, the manipulator aligns the lower part of the workpiece with the lower mounting clamp 19, releases the workpiece, and the spring 21 resets to automatically clamp the workpiece. The control panel controls the motor 14 to rotate, and the motor 14 drives the active pulley 15 to rotate. The active pulley 15 drives the rotating shaft 12 and the lower turntable 10 to rotate through the belt 13. The rotation of the lower turntable 10 drives the lower support seat 16 to move. When the lower support seat 16 drives the gear 18 to contact the arc rack 26, the lower mounting clamp 19 drives the workpiece to rotate, and the lower turntable 10 continues to rotate, and the multiple parts inside the arc plate 7 are The group nozzle 28 sprays the workpiece. The arc plate 7 is set to rotate when the workpiece is sprayed. At the same time, the setting of multiple groups of upper mounting clamps 25 and lower mounting clamps 19 can process multiple groups of workpieces at one time, thereby improving the spraying efficiency and spraying quality of the full-automatic spray vertical spraying equipment. At the same time, before the actual full-automatic spray vertical spraying equipment, the control panel is used to control the length of the four groups of electric telescopic rods 9. By controlling the length of the four groups of electric telescopic rods 9, the four groups of electric telescopic rods 9 drive the upper turntable 6 to rise or fall, thereby adjusting the distance between the multiple groups of upper mounting clamps 25 and the lower mounting frame, which can adapt to the length of different workpieces. The control panel is cooperated to control the closing of the multiple groups of solenoid valves 29 to avoid waste of spraying liquid, thereby improving the practicality of the full-automatic spray vertical spraying equipment.

[0038] In the present utility model, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the utility model according to the specific circumstances.

[0039] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A fully automatic vertical spraying equipment, characterized in that: The utility model comprises a base (1), wherein a support tube (3) and a support plate (8) are fixedly installed on the upper part of the base (1), a thrust ball bearing (32) is installed on the inner side of the upper part of the support tube (3), a lower turntable (10) is installed on the upper part of the thrust ball bearing (32), an outer tube (4) and four groups of electric telescopic rods (9) are installed on the upper part of the lower turntable (10), an upper turntable (6) is installed on the upper part of the four groups of electric telescopic rods (9), an inner tube (5) is installed on the lower part of the upper turntable (6), a plurality of groups of lower support seats (16) are installed on the upper part of the plurality of groups of the lower support seats (16), a first sealing bearing (17) is passed through the upper part of the plurality of groups of the first sealing bearings (17), a lower mounting clamp (19) is passed through the interior of the plurality of groups of the first sealing bearings (17), and the side walls of the plurality of groups of the lower mounting clamps (19) are all A gear (18) is fixedly sleeved, a plurality of groups of dampers (22) are installed at the lower part of the upper turntable (6), the lower parts of the plurality of groups of dampers (22) are all installed with upper support seats (23), the lower parts of the plurality of groups of upper support seats (23) are penetrated with second sealing bearings (24), the interiors of the plurality of groups of second sealing bearings (24) are penetrated with upper mounting clamps (25), an arc plate (7) is installed at the upper part of the support plate (8), an arc-shaped rack (26) is installed at the inner side of the bottom of the arc plate (7), a liquid storage pipe (30) is installed at the inner side of the upper part of the arc plate (7), a liquid inlet pipe (31) is fixedly penetrated at the upper part of the liquid storage pipe (30), four groups of branch pipes (27) are fixedly penetrated at the lower part of the liquid storage pipe (30), and one side of the four groups of branch pipes (27) is penetrated with a plurality of nozzles (28).

2. A fully automatic vertical spraying equipment according to claim 1, characterized in that: An electric motor (14) is installed on the upper part of the base (1), and a driving pulley (15) is clamped on the output end of the electric motor (14). A rotating shaft (12) is welded on the bottom of the lower turntable (10), and one side of the rotating shaft (12) passes through the base (1) through a bearing. A driven pulley (11) is fixedly sleeved on the side wall of the rotating shaft (12), and belts (13) are sleeved on the side walls of the driving pulley (15) and the driven pulley (11).

3. The fully automatic vertical spraying equipment according to claim 1 is characterized in that: The plurality of groups of upper support seats (23) are respectively aligned with the plurality of groups of lower support seats (16).

4. The fully automatic vertical spraying equipment according to claim 1 is characterized in that: The side walls of the plurality of groups of dampers (22) are sleeved with springs (21), and the side walls of the plurality of groups of springs (21) are sleeved with corrugated rubber sleeves (20).

5. The fully automatic vertical spraying equipment according to claim 1 is characterized in that: The side walls of the plurality of groups of nozzles (28) are each provided with an electromagnetic valve (29).

6. The fully automatic vertical spraying equipment according to claim 1 is characterized in that: An electric control box (2) is installed on the side wall of the support tube (3); a control panel and a synchronous controller are installed inside the electric control box (2); the synchronous controller is electrically connected to four groups of electric telescopic rods (9) through electric wires, and the control panel is electrically connected to the synchronous controller and multiple groups of electromagnetic valves (29) through electric wires.

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