Asphalt distribution truck
By setting a matching structure between spiral sheets and cross plates in the storage tank of the asphalt spreader truck, the problem of easy sinking of asphalt mixture in the prior art is solved, efficient stirring and spreading are achieved, and equipment complexity and cost are reduced.
Patent Information
- Application Number
- CN202421206654.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-30
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2034-05-30
AI Technical Summary
During the mixing and mixing process of existing asphalt sprinklers, the asphalt mixture is prone to accumulate at the bottom of the storage tank, resulting in inefficient mixing and may cause the mixture to sink and block the nozzle, increasing construction difficulty and cost.
By setting a matching structure between the spiral sheet and the cross plate in the storage tank, while stirring and mixing with the spiral sheet, the cross plate churns the asphalt mixture upward to prevent the bottom from sinking, and efficient stirring is achieved through a single motor drive.
The mixing efficiency of the asphalt mixture is improved, the mixture is prevented from sinking and blocking the nozzle, reducing the complexity and cost of the equipment, and improving the sprinkling efficiency.
Smart Images

Figure CN222648511U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of road construction equipment, in particular to an asphalt spreading vehicle. Background Art
[0002] Asphalt is a complex, dark brown mixture of hydrocarbons of varying molecular weights and their non-metallic derivatives. It is a highly viscous organic liquid, often found in liquid or semi-solid petroleum form. It has a black surface and is soluble in carbon disulfide and carbon tetrachloride. Asphalt is a waterproof, moisture-proof, and corrosion-resistant organic cementitious material, primarily used in the coatings, plastics, rubber, and road paving industries.
[0003] Asphalt spreaders are road construction equipment that sprays asphalt onto the road surface. Asphalt spreaders are usually driven by a drive device to rotate the spiral blades to stir the asphalt mixture stored in the storage tank. When the asphalt spreader moves to the designated work site, a delivery pump is used to extract the asphalt mixture from the storage tank through a connecting pipe. The asphalt mixture is then injected into the nozzle through a delivery pipe and finally sprayed out through the nozzle. The asphalt spreader then drives the nozzle to move, thereby completing the asphalt spreading work.
[0004] In the process of stirring and mixing the asphalt mixture by spiral blades, the existing asphalt spreader has a relatively simple stirring method, and part of the asphalt mixture will accumulate at the bottom of the storage tank, thereby reducing the stirring efficiency. The asphalt mixture may even sink to the bottom and clog the nozzle. Some asphalt spreaders use multiple drive motors to stir the asphalt mixture in the storage tank at multiple angles at the same time. Although this improves the stirring efficiency, it will make the internal structure of the asphalt spreader more complicated and the cost is relatively high. For this reason, we propose an asphalt spreader. Utility Model Content
[0005] The technical problem to be solved by the present invention is to overcome the existing defects and provide an asphalt spreading vehicle. Through the coordinated arrangement of the spiral blades and the cross plate, the cross plate can continuously flip the asphalt mixture upwards during the process of the spiral blades stirring and mixing the asphalt mixture inside the storage tank, thereby improving the stirring efficiency. The entire process can be completed with only one motor, and the cost is relatively low. The problem of the nozzle being blocked due to the sinking of the asphalt mixture is solved, the spreading efficiency is improved, and the problems in the background technology can be effectively solved.
[0006] To achieve the above-mentioned purpose, the present utility model provides the following technical solutions: an asphalt spreading vehicle, comprising a vehicle body, a spraying mechanism and a mixing mechanism;
[0007] Car body: A storage tank is provided at its upper end, a feed pipe is provided in a feed port opened on the left side of the upper end of the storage tank, and a feed valve is connected in series in the middle of the feed pipe;
[0008] Spraying mechanism: It includes a buffer box and a spray head. The buffer box is arranged on the right side of the lower end of the vehicle body. The spraying openings opened at the lower end of the buffer box are each provided with a spray head.
[0009] Mixing mechanism: It is arranged inside the storage tank. Through the coordination of the spiral blade and the horizontal plate, the horizontal plate can continuously flip the asphalt mixture upward while the spiral blade is stirring and mixing the asphalt mixture inside the storage tank, thereby improving the stirring efficiency. The entire process only requires one motor to complete, with relatively low cost. It solves the problem of nozzle clogging due to asphalt mixture sinking to the bottom, thereby improving the spreading efficiency.
[0010] Furthermore, it also includes a control switch group, which is arranged at the upper end of the vehicle body. The input end of the control switch group is electrically connected to the external power supply and can regulate the electrical components inside the equipment.
[0011] Furthermore, the spraying mechanism also includes a connecting pipe, a delivery pump and a delivery pipe. The delivery pump is arranged on the right side of the upper end of the vehicle body. The discharge port arranged on the front side of the right end of the storage tank is connected to the connecting port opened at the upper end of the delivery pump through a connecting pipe. A connecting valve is connected in series in the middle of the connecting pipe. The discharge port arranged at the lower end of the delivery pump is connected to the delivery port opened at the upper end of the buffer tank through a delivery pipe. The input end of the delivery pump is electrically connected to the output end of the control switch group, so that the asphalt mixture in the storage tank can be extracted.
[0012] Furthermore, the mixing mechanism includes an output rod, a spiral blade and a protective cover. The protective cover is arranged in the middle of the right wall of the storage tank. The output rod is rotatably connected to the middle of the right wall of the storage tank through a bearing. The left end of the output rod passes through the mounting groove set in the middle of the left wall of the protective cover and extends to the outside of the protective cover. A spiral blade is set on the left side of the outer arc surface of the output rod, which can stir and mix the asphalt mixture.
[0013] Furthermore, the mixing mechanism also includes a sleeve, a fixed plate and a cross plate. The sleeve is rotatably connected to the right side of the outer arc surface of the output rod through a bearing, and the sleeve is rotatably connected to the mounting groove through a sealed bearing. Fixed plates are respectively provided on the left side of the outer arc surface of the sleeve, and cross plates are provided at the edge of the left end of the fixed plate, which can continuously flip the asphalt mixture upward to prevent the asphalt mixture from sinking to the bottom.
[0014] Furthermore, it also includes gears, a mounting rod and an adjusting gear. The gears are respectively arranged on the right side of the output rod and the outer arc surface of the sleeve. The mounting rod is rotatably connected to the front side of the left wall of the protective cover through a bearing. The adjusting gears are respectively arranged on the left and right sides of the outer arc surface of the mounting rod. The gear on the left is meshed with the adjusting gear on the left, which can drive the sleeve of the output rod to rotate.
[0015] Furthermore, it also includes a driving gear and a motor. The motor is arranged at the right end of the storage tank, and the driving gear is arranged at the left end of the motor output shaft. The gear and the adjusting gear on the right side are both engaged with the driving gear. The input end of the motor is electrically connected to the output end of the control switch group, and can drive the gear and the adjusting gear to rotate through the driving gear.
[0016] Compared with the prior art, the beneficial effects of the present invention are: the asphalt spreader has the following advantages:
[0017] By controlling the switch group, the motor starts to run, and the output shaft of the motor drives the driving gear to rotate. The driving gear drives the gear on the right to rotate through meshing connection, and then the gear on the right drives the spiral piece to rotate through the output rod, so that the asphalt mixture stored in the storage tank is stirred and mixed through the spiral piece. In the process of driving gear rotation, the driving gear drives the adjusting gear on the right to rotate through meshing connection, and the adjusting gear on the right drives the installation rod to rotate, so that the installation rod drives the adjusting gear on the left to rotate, and the adjusting gear on the left drives the gear on the left to rotate through meshing connection, so that the gear on the left drives The sleeve rotates, and the sleeve drives the cross plate to rotate through the fixed plate. Since the output rod and the sleeve rotate in opposite directions, the cross plate can continuously flip the asphalt mixture upwards while the spiral blades are stirring and mixing the asphalt mixture inside the storage tank, preventing the asphalt mixture from sinking to the bottom. Through the coordinated arrangement of the spiral blades and the cross plate, the cross plate can continuously flip the asphalt mixture upwards while the spiral blades are stirring and mixing the asphalt mixture inside the storage tank, thereby improving the stirring efficiency. The entire process can be completed with only one motor, and the cost is relatively low. This solves the problem of the nozzle being blocked due to the sinking of the asphalt mixture, thereby improving the spreading efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of the structure of the utility model;
[0019] Figure 2 This is a schematic diagram of the right side cross-sectional structure of the present invention;
[0020] Figure 3 This is a schematic diagram of the right side planar structure of the utility model;
[0021] Figure 4 This is an enlarged structural diagram of point A of the present invention.
[0022] In the figure: 1 vehicle body, 2 control switch group, 3 storage tank, 4 feed pipe, 5 spray mechanism, 51 buffer tank, 52 nozzle, 53 connecting pipe, 54 delivery pump, 55 delivery pipe, 6 mixing mechanism, 61 output rod, 62 spiral sheet, 63 sleeve, 64 fixing plate, 65 cross plate, 66 protective cover, 7 gear, 8 mounting rod, 9 adjustment gear, 10 drive gear, 11 motor. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0024] See also Figure 1-4 , this embodiment provides a technical solution: an asphalt spreading vehicle, comprising a vehicle body 1, a spraying mechanism 5 and a mixing mechanism 6;
[0025] Vehicle body 1: A storage tank 3 is provided at its upper end. A feed pipe 4 is provided in the feed port opened on the left side of the upper end of the storage tank 3. A feed valve is connected in series in the middle of the feed pipe 4. Before use, the feed valve is opened and the feed pipe 4 is connected to the external pipeline to inject the asphalt mixture into the interior of the storage tank 3 through the feed pipe 4. After the asphalt compound is added, the feed pipe 4 is separated from the external pipeline, and then the connection valve is closed again. After the asphalt spreader is driven to the designated work site, the asphalt is spread using the spraying equipment;
[0026] Spraying mechanism 5: It includes a buffer box 51 and a nozzle 52. The buffer box 51 is arranged on the right side of the lower end of the vehicle body 1. The spraying port opened at the lower end of the buffer box 51 is provided with a nozzle 52. The spraying mechanism 5 also includes a connecting pipe 53, a delivery pump 54 and a delivery pipe 55. The delivery pump 54 is arranged on the right side of the upper end of the vehicle body 1. The discharge port set on the front side of the right end of the storage tank 3 is connected to the connection port opened at the upper end of the delivery pump 54 through the connecting pipe 53. The middle part of the connecting pipe 53 is connected in series with a connecting valve. The lower end of the delivery pump 54 is provided with a The discharge port of the device is connected to the delivery port opened at the upper end of the buffer tank 51 through a delivery pipe 55. The input end of the delivery pump 54 is electrically connected to the output end of the control switch group 2. Under the control of the control device, the delivery pump 54 starts to operate, and the delivery pump 54 extracts the asphalt mixture from the storage tank 3 through the connecting pipe 53. Then, the asphalt mixture is injected into the buffer tank 51 through the delivery pipe 55, and finally sprayed out through the nozzle 52. The nozzle 52 is then driven by the vehicle body 1 to move, thereby achieving the asphalt spreading work;
[0027] Mixing mechanism 6: It is arranged inside the storage tank 3. The mixing mechanism 6 includes an output rod 61, a spiral piece 62 and a protective cover 66. The protective cover 66 is arranged in the middle of the right wall of the storage tank 3. The output rod 61 is rotatably connected to the middle of the right wall of the storage tank 3 through a bearing. The left end of the output rod 61 passes through the mounting groove provided in the middle of the left wall of the protective cover 66 and extends to the outside of the protective cover 66. A spiral piece 62 is provided on the left side of the outer arc surface of the output rod 61. The mixing mechanism 6 also includes a sleeve 63, a fixed plate 64 and a cross plate 65. The sleeve 63 is rotatably connected to the right side of the outer arc surface of the output rod 61 through a bearing. The sleeve 63 is rotatably connected to the mounting groove through a sealed bearing. The left side of the outer arc surface of the sleeve 63 is respectively provided with a fixed plate 64, and the edge of the left end of the fixed plate 64 is provided with a cross plate 65. Through the regulation of the control device, the driving device starts to run, and the driving device drives the spiral piece 62 through the output rod 61 The asphalt mixture stored in the storage tank 3 is stirred and mixed by the spiral blade 62. During the rotation of the driving device, the driving device drives the sleeve 63 to rotate, and the sleeve 63 drives the cross plate 65 to rotate through the fixed plate 64. Since the rotation directions of the output rod 61 and the sleeve 63 are opposite, the cross plate 65 can continuously flip the asphalt mixture upward during the process of the spiral blade 62 stirring and mixing the asphalt mixture inside the storage tank 3 to prevent the asphalt mixture from sinking to the bottom. Through the coordinated arrangement of the spiral blade 62 and the cross plate 65, the cross plate 65 can continuously flip the asphalt mixture upward during the process of the spiral blade 62 stirring and mixing the asphalt mixture inside the storage tank 3, thereby improving the stirring efficiency. The entire process can be completed with only one motor, and the cost is relatively low. It solves the problem of the nozzle being blocked due to the sinking of the asphalt mixture, thereby improving the spreading efficiency.
[0028] Among them: it also includes a control switch group 2, which is arranged at the upper end of the vehicle body 1. The input end of the control switch group 2 is electrically connected to the external power supply and can regulate the electrical components inside the equipment.
[0029] Among them: it also includes a gear 7, a mounting rod 8 and an adjusting gear 9. The gear 7 is respectively arranged on the right side of the output rod 61 and the outer arc surface of the sleeve 63. The mounting rod 8 is rotatably connected to the front side of the left wall of the protective cover 66 through a bearing. The adjusting gear 9 is respectively arranged on the left and right sides of the outer arc surface of the mounting rod 8. The gear 7 on the left and the adjusting gear 9 on the left are meshed and connected. The driving device drives the gear 7 on the right to rotate through the meshing connection, and then the gear 7 on the right drives the spiral piece 62 to rotate through the output rod 61, so that the asphalt mixture stored in the storage tank 3 is stirred and mixed through the spiral piece 62.
[0030] Among them: it also includes a driving gear 10 and a motor 11. The motor 11 is arranged at the right end of the storage tank 3, and the driving gear 10 is arranged at the left end of the output shaft of the motor 11. The gear 7 and the adjustment gear 9 on the right are both meshed and connected with the driving gear 10. The input end of the motor 11 is electrically connected to the output end of the control switch group 2. Through the regulation of the control switch group 2, the motor 11 starts to run, and the output shaft of the motor 11 drives the driving gear 10 to rotate. The driving gear 10 drives the gear 7 on the right to rotate through the meshing connection, and then the gear 7 on the right drives the spiral piece 62 to rotate through the output rod 61, so that the asphalt mixture stored in the storage tank 3 is stirred and mixed by the spiral piece 62.
[0031] The working principle of an asphalt spreader provided by the utility model is as follows: before use, open the feed valve, connect the feed pipe 4 with the external pipeline, and inject the asphalt mixture into the interior of the storage tank 3 through the feed pipe 4. After the asphalt compound is added, separate the feed pipe 4 from the external pipeline, and then close the connecting valve again. At this time, through the control of the switch group 2, the motor 11 starts to run, and the output shaft of the motor 11 drives the driving gear 10 to rotate. The driving gear 10 drives the gear 7 on the right to rotate through the meshing connection, and then the gear 7 on the right drives the spiral piece 62 to rotate through the output rod 61, so that the asphalt mixture stored in the storage tank 3 is stirred and mixed through the spiral piece 62. During the rotation of the driving gear 10, the driving gear 10 drives the adjusting gear 9 on the right to rotate through the meshing connection, and the adjusting gear 9 on the right drives the mounting rod 8 to rotate, so that the mounting rod 8 The left adjusting gear 9 is driven to rotate, and the left adjusting gear 9 drives the left gear 7 to rotate through meshing connection, thereby driving the sleeve 63 to rotate through the left gear 7, and the sleeve 63 drives the cross plate 65 to rotate through the fixed plate 64. Since the output rod 61 and the sleeve 63 rotate in opposite directions, the spiral blade 62 stirs and mixes the asphalt mixture in the three parts of the storage tank. During this process, the cross plate 65 can continuously flip the asphalt mixture upward to prevent the asphalt mixture from sinking to the bottom. After the asphalt spreader is driven to the designated work location, the connecting valve is opened, and then the delivery pump 54 starts to operate through the control of the switch group 2. The delivery pump 54 extracts the asphalt mixture inside the storage tank 3 through the connecting pipe 53, and then injects the asphalt mixture into the interior of the buffer tank 51 through the delivery pipe 55, and finally sprays it out through the nozzle 52, and then drives the nozzle 52 to move through the vehicle body 1, thereby realizing the asphalt spreading work.
[0032] It is worth noting that the motor 11 disclosed in the above embodiment can be 5IK200A-AF, the delivery pump 54 can be RP120, and the control switch group 2 is provided with control buttons corresponding to the motor 11 and the delivery pump 54 for controlling their switches.
[0033] The above description is merely an embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the description and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. An asphalt spreading vehicle, characterized in that: It comprises a vehicle body (1), a spraying mechanism (5) and a mixing mechanism (6); The vehicle body (1) is provided with a storage tank (3) at its upper end, a feed pipe (4) is provided in a feed opening opened on the left side of the upper end of the storage tank (3), and a feed valve is connected in series in the middle of the feed pipe (4); A spraying mechanism (5): comprising a buffer box (51) and a spray head (52), wherein the buffer box (51) is arranged on the right side of the lower end of the vehicle body (1), and the spraying openings opened at the lower end of the buffer box (51) are each provided with a spray head (52); Mixing mechanism (6): arranged inside the storage tank (3); The mixing mechanism (6) comprises an output rod (61), a spiral sheet (62) and a protective cover (66); the protective cover (66) is arranged at the middle of the right wall of the storage tank (3); the output rod (61) is rotatably connected to the middle of the right wall of the storage tank (3) via a bearing; the left end of the output rod (61) passes through a mounting groove arranged at the middle of the left wall of the protective cover (66) and extends to the outside of the protective cover (66); the spiral sheet (62) is arranged on the left side of the outer arc surface of the output rod (61); The mixing mechanism (6) further comprises a sleeve (63), a fixing plate (64) and a transverse plate (65); the sleeve (63) is rotatably connected to the right side of the outer arc surface of the output rod (61) via a bearing; the sleeve (63) is rotatably connected to the mounting groove via a sealing bearing; a fixing plate (64) is respectively provided on the left side of the outer arc surface of the sleeve (63); and a transverse plate (65) is provided at the edge of the left end of the fixing plate (64); It also includes a gear (7), a mounting rod (8) and an adjusting gear (9), wherein the gear (7) is respectively arranged on the right side of the outer arc surface of the output rod (61) and the sleeve (63), the mounting rod (8) is rotatably connected to the front side of the left wall of the protective cover (66) through a bearing, and the adjusting gear (9) is respectively arranged on the left and right sides of the outer arc surface of the mounting rod (8), and the gear (7) on the left side is meshed with the adjusting gear (9) on the left side.
2. An asphalt distributor according to claim 1, characterized in that: It also comprises a control switch group (2), wherein the control switch group (2) is arranged at the upper end of the vehicle body (1), and an input end of the control switch group (2) is electrically connected to an external power supply.
3. An asphalt distributor according to claim 2, characterized in that: The spraying mechanism (5) further comprises a connecting pipe (53), a delivery pump (54) and a delivery pipe (55); the delivery pump (54) is arranged on the right side of the upper end of the vehicle body (1); a discharge port arranged on the front side of the right end of the storage tank (3) is connected to a connection port opened at the upper end of the delivery pump (54) via the connecting pipe (53); a connecting valve is connected in series at the middle of the connecting pipe (53); a discharge port arranged at the lower end of the delivery pump (54) is connected to a delivery port opened at the upper end of the buffer tank (51) via the delivery pipe (55); and an input end of the delivery pump (54) is electrically connected to an output end of the control switch group (2).
4. The asphalt distributor according to claim 1, characterized in that: It also includes a driving gear (10) and a motor (11), wherein the motor (11) is arranged at the right end of the storage tank (3), the driving gear (10) is arranged at the left end of the output shaft of the motor (11), the gear (7) and the adjusting gear (9) on the right side are both meshed and connected with the driving gear (10), and the input end of the motor (11) is electrically connected to the output end of the control switch group (2).