Curtain wall cornice aluminum plate construction system
By using slip rails and construction platforms in the construction system of the eaves aluminum plate, the difficulty and safety risks of material transportation during the construction of the curtain wall of the high-speed rail station are solved, and efficient and safe construction results are achieved.
Patent Information
- Application Number
- CN202421422211.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-20
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2034-06-20
AI Technical Summary
During the construction of the curtain wall eaves of the high-speed rail station, due to the proximity of the train track engineering line, the traditional scaffolding construction model has problems such as difficult material transportation, high load-bearing performance, the risk of falling from a high place, and affecting the safety of railway operations.
It provides a construction system for aluminum plates of cornices, including sliding tracks and construction platforms, which are connected to the canopy subpurlins, and the construction platform is arranged along the axial direction of the cornices, and is inclined to reduce the operating process and reduce the risk of high-altitude operations.
Through the setting of slip rails and construction platforms, the operation process is reduced, safety risks are reduced, and installation efficiency is improved. It is suitable for construction operations with low foundation bearing capacity, small working faces and no mechanical working space.
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Figure CN222649399U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of building construction, and in particular to a cornice aluminum plate construction system. Background Art
[0002] The eaves refer to the typical horizontal parts with protruding feet at the top of the building composition. When constructing the eaves of the curtain wall of the high-speed railway station, since it is close to the railway track engineering line and there is no mechanical operation space, if the traditional scaffolding construction mode is adopted, the scaffolding needs a lot of materials, the transportation of materials is difficult, and the load-bearing performance of the canopy is high, there is a risk of falling from a height, affecting the safety of railway operations. Utility Model Content
[0003] Based on this, it is necessary to provide a curtain wall eaves aluminum plate construction system to solve the defects mentioned in the above background technology.
[0004] A cornice aluminum plate construction system comprises a sliding track, wherein the sliding track is connected to a secondary purlin of a canopy and arranged along the axial direction of the cornice; the sliding track is slidably connected to a construction platform, the top of the construction platform is located below the cornice and is inclined along the inclination direction of the cornice; a storage platform is arranged near the indoor side of the construction platform.
[0005] As a preferred embodiment of the eaves aluminum plate construction system of the utility model, the construction platform includes rollers, which are slidably connected to the sliding track, and a plurality of the rollers are arranged at intervals. A frame fixedly connected to the rollers is arranged above the plurality of rollers, and the top of the frame is stepped, which descends in sequence from the raised end of the eaves to the indoor end.
[0006] As a preferred embodiment of the eaves aluminum plate construction system of the utility model, the roller includes a roller, the roller is slidably connected to the sliding track, and a pair of the rollers are connected to each other via a first connecting rod.
[0007] As a preferred embodiment of the eaves aluminum plate construction system of the utility model, a second connecting rod is provided at the bottom of the frame, and a guardrail is provided around the top of the frame, and the height of the guardrail decreases as the height of the top of the frame decreases.
[0008] As a preferred embodiment of the eaves aluminum plate construction system of the utility model, an anti-falling net is arranged in the frame body.
[0009] As a preferred embodiment of the cornice aluminum plate construction system of the utility model, sliding limiters are provided at both ends of the sliding track.
[0010] Beneficial effects of the utility model:
[0011] The utility model reduces the operation procedures and the safety risks of cross operation and high-altitude operation by setting up sliding rails and construction platforms, and at the same time creates working conditions for other types of work, greatly improving the installation efficiency of curtain wall cornice aluminum plates; the cornice keel shape can be processed in advance on the ground, which is convenient for quality inspection and can better ensure the construction quality; it is suitable for construction operations with low foundation bearing capacity, narrow working surface and no mechanical working space. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0013] Figure 1 This is a schematic diagram of the overall structure of the construction system in the embodiment of the present application;
[0014] Figure 2 This is a schematic diagram of the structure of the roller in the embodiment of the present application;
[0015] Figure 3 This is a schematic diagram of the structure of the frame in the embodiment of the present application;
[0016] Description of reference numerals:
[0017] 1. Sliding track; 2. Construction platform; 21. Roller; 211. Roller; 212. First connecting rod; 22. Frame; 23. Second connecting rod; 24. Guardrail; 25. Anti-fall net; 3. Storage platform; 4. Connecting rope. DETAILED DESCRIPTION
[0018] In order to make the above-mentioned purposes, features and advantages of the present application more obvious and easy to understand, the specific implementation methods of the present application are described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the present application. However, the present application can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the present application, so the present application is not limited by the specific embodiments disclosed below.
[0019] In the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.
[0020] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of this application, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0021] In this application, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0022] In the present application, unless otherwise clearly specified and limited, a first feature being “above” or “below” a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being “above”, “above”, and “above” a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being “below”, “below”, and “below” a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0023] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions used herein are for illustrative purposes only and are not intended to be the only implementation method.
[0024] Example
[0025] This embodiment provides a cornice aluminum plate construction system, such as Figures 1 to 3 As shown, it includes a sliding track 1 and a construction platform 2. The sliding track 1 is connected to the secondary purlin of the canopy and arranged along the axial direction of the eaves. The construction platform is slidably connected to the sliding track 1. The top of the construction platform 2 is located below the eaves and is inclined along the inclination direction of the eaves. The construction platform 2 is provided with a storage platform 3 near the indoor side. After the finished steel frame is installed on the ground, it is transported to the storage platform 3. The construction platform 2 slides along the sliding track 1 to the installation position, achieving the purpose of efficient and fast installation of the curtain wall eaves frame and aluminum plate under complex conditions, and successfully solving the defects of no mechanical construction surface, narrow working surface, high construction difficulty, and high construction precision requirements.
[0026] In this embodiment, the sliding track 1 is made of a hot-dip galvanized square tube, and a pair of the hot-dip galvanized square tubes are arranged at intervals to serve as installation limit for the construction platform 2.
[0027] In this embodiment, the storage platform 3 arranged on the indoor side of the construction platform 2 can not only store the finished steel frame, but also serve as a counterweight to prevent the construction platform 2 from accidentally falling to the ground, thereby enhancing the safety performance of the construction platform 2.
[0028] In this embodiment, the construction platform 2 includes a roller 21, which is slidably connected to the sliding track 1. A plurality of the rollers 21 are arranged at intervals, and a frame 22 fixedly connected to the rollers 21 is arranged above the plurality of rollers 21. The top of the frame 22 is stepped, and is gradually lowered from the raised end of the eaves to the indoor end, so as to facilitate the construction workers to install the eaves structure.
[0029] In this embodiment, the roller 21 includes a roller 211 , which is slidably connected to the sliding track 1 , a pair of the rollers 211 are respectively arranged on a pair of hot-dip galvanized square tubes, and the pair of rollers 211 are connected to each other through a first connecting rod 212 .
[0030] In this embodiment, a second connecting rod 23 for connecting to the first connecting rod 212 is provided at the bottom of the frame 22, and a guardrail 24 is provided around the top to prevent construction workers from falling from the frame 22. The height of the guardrail 24 decreases as the height of the top of the frame 22 decreases, thereby avoiding affecting the construction of the eaves structure and providing maximum protection.
[0031] In this embodiment, an anti-falling net 25 is disposed in the frame 22 to prevent personnel or equipment from accidentally falling to the ground.
[0032] In this embodiment, sliding limiters are provided at both ends of the sliding track 1 to prevent the construction platform 2 from falling off the sliding track 1 .
[0033] A connecting rope 4 may also be provided near the indoor side of the construction platform 2. After the construction platform 2 is moved to the construction area, it is connected to the indoor column through the connecting rope 4 to prevent it from accidentally tipping to the ground and causing loss of life and property.
[0034] Compared with the installation process of traditional scaffolding, the sliding installation construction of the utility model adopts the process of pre-welding finished steel frame on the ground and sliding installation, which has fast construction speed, easy to ensure construction safety, and can effectively reduce labor and save installation costs. It can also reduce the use of lifting machinery, reduce the use of fuel diesel and electricity, reduce noise nuisance and air pollution, and greatly reduce carbon emissions. The full-length rail steel can be reused after disassembly, which improves the utilization rate of materials.
[0035] The method of using the construction system in the utility model is as follows:
[0036] Measurement and setting out: Measurement and setting out should be coordinated with the measurement and setting out of the main structure. According to the control network and control points, the total station is used to accurately locate the control axis and elevation of the curtain wall. The horizontal elevation should be drawn from the intersection layer by layer to avoid error accumulation. The wind force should not be greater than level 3 during measurement to ensure accurate positioning and installation of components. Pop out the ink line along the outer edge of the structure or use steel wire to determine the plane position of the eaves keel.
[0037] Re-measurement of the installation accuracy of the cornice aluminum plate and establishment of a model to extract data: Use a total station to survey the actual coordinates and elevations of the characteristic points of the on-site steel structure roof and the column-free canopy steel truss, check the actual data and design errors, and feedback and adjust in time if the deviation exceeds the specification requirements to meet the installation requirements of the drawings. Establish a BIM model based on the measured data and extract the mobile platform data for platform construction. At the same time, the cornice aluminum plate is lowered according to the extracted relevant data to shorten the overall construction period.
[0038] Installation of sliding track and roller: Use total station for positioning, and first weld a section of sliding track 1 to the secondary purlin of the canopy. Then set up two rollers 21 on the sliding track 1, and use rollers 21 to transport the track steel for segmented installation, which can reduce the time for setting up the winch and shorten the construction schedule. To prevent the sliding track from running left or right and causing derailment, the two tracks should be parallel to each other with an error of less than 5mm.
[0039] Installation of mobile platform: The construction platform 2 is set up layer by layer based on the rollers 21 on both sides. First, the columns on both sides are positioned in sequence and temporarily fixed on the first-layer platform. After the column positions are positioned, they are leveled with a leveling instrument with a line on the same horizontal plane. After positioning, they are fully welded and fixed in time, and then the construction is carried out layer by layer. If there is any deviation, adjustments should be made.
[0040] Installation of cornice keel: cornice keel adopts hot-dip galvanized steel square tube. The finished steel frame is processed on the ground first, and then transported to the storage platform 3 for sliding installation. In order to reduce the friction and noise generated during sliding, a layer of lubricant is applied between the sliding guide rail 1 and the roller 21, which greatly reduces the high-altitude operation time and shortens the construction period.
[0041] Installation of surface aluminum plate: After the installation of the eaves frame is completed, the welding parts are polished and trimmed, and the keel welds are inspected and accepted. After passing the inspection, anti-rust paint is applied. The surface layer uses 3mm thick aluminum veneer, which is cleaned and glued after installation.
[0042] The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0043] The above-described embodiments only express several implementation methods of the present application, and the descriptions thereof are relatively specific and detailed, but they cannot be construed as limiting the scope of the patent application. It should be pointed out that, for a person of ordinary skill in the art, several variations and improvements can be made without departing from the concept of the present application, and these all belong to the protection scope of the present application. Therefore, the protection scope of the patent application shall be subject to the attached claims.
Claims
1. A curtain wall cornice aluminum plate construction system, characterized by: The invention comprises a sliding track (1), wherein the sliding track (1) is connected to the secondary purlin of the canopy and arranged along the axial direction of the eaves, the sliding track (1) is slidably connected to a construction platform (2), the top of the construction platform (2) is located below the eaves and is inclined along the inclination direction of the eaves, and the construction platform (2) is provided with a storage platform (3) near the indoor side.
2. The curtain wall cornice aluminum plate construction system according to claim 1 is characterized in that: The construction platform (2) comprises a roller (21) which is slidably connected to the sliding track (1), a plurality of the rollers (21) being arranged at intervals, a frame (22) fixedly connected to the rollers (21) being arranged above the plurality of rollers (21), the top of the frame (22) being stepped and descending in sequence from the raised end of the eaves to the indoor end.
3. The curtain wall cornice aluminum plate construction system according to claim 2 is characterized in that: The roller (21) comprises a roller (211), the roller (211) is slidably connected to the sliding track (1), and a pair of the rollers (211) are connected to each other via a first connecting rod (212).
4. The curtain wall cornice aluminum plate construction system according to claim 2 is characterized in that: A second connecting rod (23) is arranged at the bottom of the frame (22), and a guardrail (24) arranged around the second connecting rod is arranged at the top of the frame (22). The height of the guardrail (24) decreases as the height of the top of the frame (22) decreases.
5. The curtain wall cornice aluminum plate construction system according to claim 4 is characterized in that: An anti-falling net (25) is arranged inside the frame (22).
6. The curtain wall cornice aluminum plate construction system according to claim 1 is characterized in that: Sliding limiters are arranged at both ends of the sliding track (1).